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Product Management ,[object Object],[object Object],[object Object]
Worldwide Support! ,[object Object],[object Object],[object Object],[object Object]
What Causes Wind Turbine Downtime? Quantification of Condition Monitoring Benefit for Offshore Wind Turbines by McMillan and Ault, 2007 Expertise can affect 60% of the Downtime of Wind Turbines
Failure Rates per component Erika Echavarria, TU Delft - DUWIND, Netherlands Berthold Hahn, ISET, Germany Based on the German 250 MW Wind test program database Company Expertise 6.2 Days Downtime per Failure 6.5 Days Downtime per Failure 5.8 Days Downtime per Failure
Three Categories are studied to Achieve ROI for Condition Monitoring Systems ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1-Direct Costs:  Gearbox Repair versus Replacement ,[object Object],[object Object],[object Object],Replacement cost data is drawn from SANDIA REPORT: SAND2006-1100 by C. A. Walford Based on a 30% savings in replacement costs per year, company has a solution with a 1-year ROI for each size of turbine and rate of failure Annual Savings per  turbine with  advanced diagnosis Case 1: 660 KW Annual Savings per  turbine with advanced diagnosis Case 4: 5 MW $56,400 $197,400 Gearbox Repair Savings per Event 5% $846 $2,961 25% $4,230 $14,805 100% $16,920 $59,220 Annual Gearbox  Failure Rate per Turbine Savings per turbine at rate of  failure (Savings X ROF X 30%)
2-Direct Service Costs:  Crane Rental and Transport ,[object Object],[object Object],[object Object],Replacement cost data is drawn from SANDIA REPORT: SAND2006-1100 by C. A. Walford ,[object Object],[object Object],Annual Savings per 660 KW  turbine with co. technology  (Visits Saved X Cost X 5 / 50) $24,000 Crane Cost per Turbine per Visit 5% 0.5 0.15 $360 25% 2.5 0.75 $1,800 100% 10 3 $7,200 Savings per turbine at rate of  failure (Savings X ROF X 30%) Annual Gearbox  Failure Rate per Turbine Based on 50 turbine wind plant Number of crane  visits saved with  CM (Visits X 30%) Number of crane visits  called per year when 5  WTs are out (ROF X  50 / 5)
3-Study of Indirect Costs-Avoided Downtime ,[object Object],[object Object],[object Object],[object Object],[object Object]
Breakeven of Transmitter Systems by Cost of Days Out of Service $0 $5,000 $10,000 $15,000 $20,000 $25,000 $30,000 $35,000 $40,000 $45,000 $50,000 0 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 Average Annual Number of Days Out of Service per Turbine Revenues Case 1-$8.50 per hour Case 2-$14.55 per hour Case 3-$38.00 per hour Case 4-$85 per hour Econo Monitor 2 Econo Monitor 5 Econo Monitor 4 Econo Monitor Econo Monitor 3 Econo Monitor 6 Transmitter Mach 2 Top Online Transmitter Case 4 ROI for Mach 2 is 18 days of Lost Production
Business Justification ,[object Object],[object Object],Even on the smallest turbines in this study, at the lowest price per KWH, our most  expensive  transmitter will PAY FOR ITSELF in less than one year. 1-Direct Componet Cost Savings $4,230 2-Direct Service Cost Savings $1,800 3-Indirect Lost Generation Savings (150 hours @ $8.50) $1,275 Total Average Annual 650 KWH Turbine Savings with CSI System: $7,305 Based on 650 KW turbine, Out of Service for 150 hours per event
[object Object],[object Object]

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Brief Product Management Portfolio

  • 1.
  • 2.
  • 3. What Causes Wind Turbine Downtime? Quantification of Condition Monitoring Benefit for Offshore Wind Turbines by McMillan and Ault, 2007 Expertise can affect 60% of the Downtime of Wind Turbines
  • 4. Failure Rates per component Erika Echavarria, TU Delft - DUWIND, Netherlands Berthold Hahn, ISET, Germany Based on the German 250 MW Wind test program database Company Expertise 6.2 Days Downtime per Failure 6.5 Days Downtime per Failure 5.8 Days Downtime per Failure
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Breakeven of Transmitter Systems by Cost of Days Out of Service $0 $5,000 $10,000 $15,000 $20,000 $25,000 $30,000 $35,000 $40,000 $45,000 $50,000 0 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 Average Annual Number of Days Out of Service per Turbine Revenues Case 1-$8.50 per hour Case 2-$14.55 per hour Case 3-$38.00 per hour Case 4-$85 per hour Econo Monitor 2 Econo Monitor 5 Econo Monitor 4 Econo Monitor Econo Monitor 3 Econo Monitor 6 Transmitter Mach 2 Top Online Transmitter Case 4 ROI for Mach 2 is 18 days of Lost Production
  • 10.
  • 11.

Editor's Notes

  1. 12/30/09 Singapore Manila Belgium Knoxville Beth will send