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General Transfer GT
High Pressure HPGS
Petrochemical API 685 – GSP
General Service ASME / ISO GS
Self Priming SPGS
Vertical GSPV
Low Flow GSPLF
VapourView Gas-In-Liquid Detector
ZeroLoss Containment Shell
Pump It With The
Sundyne HMD Kontro Product Range
HMD Kontro
HMD Kontro is a Sundyne legacy brand. HMD Kontro are specialists
in the provision of magnetic drive centrifugal pumps for industries
and applications where performance and environmental integrity are
paramount. Our extensive range of fluid handling solutions is capable of
meeting all of your operational needs.
With a magnetic drive sealless pump, there is a greatly
reduced danger of emissions or leaks. The pump
is completely glandless, as well; so maintenance
requirements are minimal. The zero leakage design
also delivers significant health and safety benefits, as
well as the ability to be both user and environmentally
friendly.
The lifetime costs of a magnetic drive pump are
significantly lower than those associated with
a traditional sealed pump. No seals means low
maintenance, equating to significantly reduced
operating costs, as there are no seals or seal support
systems to specify, install or maintain. Of course, no
seals also means less downtime and less clean up,
delivering further savings. Using HMD Kontro state-
of-the-art magnetic drive technology, Sundyne is
able to offer the widest selection of sealless pumps
on the market. For 60 years, we’ve been adapting these
technologies to meet our customers’ specific operating
requirements, crafting custom technology to meet their
demanding needs.
As part of the Accudyne Industries network, Sundyne
is a truly international company with a network of channel
partners and representatives who are ready to meet your
needs anywhere in the world.
2
Application Information
HMD Kontro pumps are particularly applicable to industries
such as petroleum, chemical, gas, pharmaceutical and
similar sectors where hazardous, toxic, fine, corrosive or
aggressive liquid needs to be pumped and moved. HMD
Kontro sealless pumps are ideally suited to environments
that are hot or caustic, such as those in petrochemical
refineries. However, because of their inherent economy,
they are equally suited to many other applications.
Setting the Standard
Over the years, Sundyne has worked alongside the
relevant regulatory bodies to ensure that our pumps
comply with the international standards you may need to
meet. Examples of these include API 610, API 685 and
ASME B73.3. Within the HMD factory, all pumps are made
under the requirements of ISO 9001:2008.
While we offer a comprehensive range of standard
pumps, described in detail here in this catalogue, we
particularly specialize in adapting these to meet your exact
requirements. Please do not hesitate to contact us for
further information and/or assistance.
3
Key Design Features
l	 No seals: To minimize maintenance, all of the
associated costs and eliminate potential leaks.
l	 Sealless design: For total containment, essential for
hazardous, aggressive or valuable product.
l	 Interchangeability of components: For maximum
convenience and reduced stock holding, operator
training etc.
l	 High efficiency wet end: To benefit maximum
flow / head coverage.
l	 Wide choice of materials: To allow a choice of
various metals in the construction of your pump.
l	 Casing gasket fully confined: Eliminating risk
of blowout.
l	 Universal connection options: So that suction and
discharge flange connections can be configured to
your exact requirements.
l	 Modular rotating element cartridge: Providing the
most efficient way to perform replacements and
manage your spare parts inventory.
l	 International pressure vessel standard: Designed
and manufactured to ASME VIII, EN 13445 codes for
confidence in operation.
HMD Kontro sealless pumps are ideally
suited to environments that are hot or
caustic, such as those in petrochemical
refineries. However, because of their
inherent economy, they are equally suited
to many other applications.
HMD Kontro Overall
Pump Parameters
Since developing the first HMD Kontro sealless magnetic drive
pump sixty years ago, Sundyne has continued to invest in its
technology and improve its performance.
l	 Temperature – Down to -80o
C / -110o
F
l	 Up to (Torque Ring Design) 	 450o
C / 840o
F
l	 Up to (Synchronous Design)	 315o
C / 600o
F
l	 Flow Rates – Up to 	 690m3
/h / 3000 USgpm
l	 Heads – Up to 	 240m / 790ft
l	 Viscosity 	 Maximum 200 cSt
l	 Pressure 	 Up to 185 bar / 2680 psi
l	 Solids 	 Up to 5%, w/w a particle size 	
of less than 150 microns
		 Up to 8% and less than 250 	
microns with filtration
l	 Power (Maximum Motor Size)	 400kw / 530hp
l	 Speed Range	 1450 – 3500 RPM
l	 Full compliance with 	 ASME / ISO / API685 (API 610)
l	 Available Materials 	 316 St St / Alloy 20 / 	
Alloy C / ETFE
		 Others available on request
► If your operating parameters are higher than those shown or you
have a particular requirement, we may well be able to engineer a
custom solution for your application. Please contact us to discuss
your requirements and we will do our very best to accommodate them.
Specification (50Hz)
Petrochemical Pumps – GSP
Meeting the needs of refineries worldwide
API 685 (API 610)
The GSP is a heavy duty centerline-mounted process pump that
complies with API 685 (API 610) refinery applications for sealless
pumps. The GSP product covers a hydraulic range that is split
between four frame sizes, Frames I, II, III & IV.
The pumps are offered with a
range of Synchronous Magnet
Drives rated to match prime
mover performance. A
corresponding range of Torque
Ring Drives is available for high
temperature operation. Prime
mover specifications of all
denominations can be
accommodated.
l	 Conforms to API 685 for
	 sealless pumps
l	 Design ensures safe, leak-
free operation
l	 Increased efficiency, low running costs
l	 Minimal spares holding and maintenance
l	 Maximizes on-line process time
l	 No costly seal support systems to maintain
l	 Reduced installation costs
Standard materials of construction are A8 and S5, with silicon
carbide internal bearings and spiral wound gaskets available.
Other material options are available on request, including duplex
stainless steel, Alloy 20 and Alloy C276. Various flange options
are available as standard.
Options
Casing drains flanged l Jacketed pump casing l Torque ring
drive l Secondary control / Secondary containment l Coupling
housing drain l Large range of pump protection
Flow Rate 	 690m³/h / 3000USgpm
Head 	 240m / 790ft
Minimum Temperature 	 -40oC / -40oF
Maximum Temperature 	 350oC / 660oF
Pressure 	 40bar / 580psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 - 3500 RPM
Industry Standards 	 API 685 (API 610)
Max Motor Size 	 200kW / 270hp
Standard Materials 	 S-5, A-8, D-1, D-2 (others are listed in Table H.1)
Number of Available Hydraulics 	 30
Sundyne HMD Kontro Options
To enhance the performance of our sealless pumps still further,
we offer a range of standard options to ensure that our pumps
can meet your requirements. Examples of these are as follows:
l	 Close coupled – Flange-mounted or sub-base design
l	 Separate mounted – Foot-mounted or baseplate design
l	 Casing heating jackets
l	 Coupling housing heating jackets
l	 ZeroLoss Containment Shell
l	 VapourView
l	 Secondary control – Via leakage restriction device
and flanged drain
l	 Secondary containment – Via gas seal
l	 Solids handling – In-line filter to mono & duplex filters,
magnetic filter
If you do not see the facilities or options you require listed here,
do not hesitate to contact us directly. Our engineers will rise to
the challenge.
4
Specification (50Hz)
Flow Rate	 290m³/h / 1275USgpm		
Head	 150m / 490ft
Minimum Temperature 	 -100oC / -150oF
Maximum Temperature	 260oC / 500oF
Pressure	 185bar / 2680psi
Viscosity	 Max 200cSt
Solids Capability	 Maximum of 5% w/w less than 150 microns
Speed Range	 1450 - 3500 RPM
Industry Standards	 API 685 (API 610)
Max Motor Size	 75kW / 100hp
Standard Materials	 S-5, A-8, D-1, D-2
Number of Available Hydraulics	 11
The vertically mounted GSPV pump provides all of the benefits
of a magnetic drive sealless pump in a compact package.
Requiring minimum floor space, the GSPV meets all of the
requirements of API 685, making it ideal for chemical and
petrochemical, oil and gas applications, including those where
space is at a premium, such as in offshore installations.
Dimensionally the range conforms to BS4082, thus providing a
sealless upgrade solution to existing installations.
			
l	 Modular design based on established GS components	
l	 Designed to retrofit existing sealed designs	
l	 Diffuser design optimizes pump efficiency		
l	 Simple path for sealless upgrade			
l	 Diffuser design optimizes pump efficiency and curve shape
l	 ASME VIII compliant
			
Options	
Build Options: High efficiency ZeroLoss Containment Shell l
Secondary control system l Secondary containment system
l NACE compliant materials	
Instrumentation Options: Power control monitor l RTD
temperature sensing l Secondary housing monitoring (liquid
or pressure) l VapourView
Specification (50Hz)
Flow Rate	 235m³/h / 1035USgpm 		
Head	 90m / 295ft			
Minimum Temperature 	 -40oC / -40oF			
Maximum Temperature 	 205oC / 400oF
Pressure	 40bar / 580psi
Viscosity	 Max 200cSt
Solids Capability	 Maximum of 5% w/w less than 150 microns
Speed Range	 1450 - 3500 RPM
Industry Standards	 API 685 (API 610)
Max Motor Size	 75kW / 100hp
Standard Materials	 S-5, A-8, D-1, D-2
Number of Available Hydraulics	 9
The HPGSP magnetic drive sealless pump is at the top end
of our range of high pressure pumps for oil and gas,
petrochemical and chemical industries. Capable of easily
handling system pressures up to 185 bar and higher,
dependent upon temperature extremes, these high pressure
pumps are exceptionally versatile yet safe and secure. Built to
API 685 specification, the separate mounted design is available
in eleven hydraulic sizes and two basic frame sizes to suit
power requirements.
l	 A high pressure version of our highly successful GSP pump	
l	 Handles system pressures up to 185 bar			
l	 Higher pressures possible dependent on temperature	
l	 Exceptionally versatile, yet safe and secure		
l	 Modular design based on established GS components		
	
Options	
Build Options: Inducers for low NPS l External filtration
l Inducers l NACE compliant materials l Vertical (OH5)
derivative	
Instrumentation Options: Power control monitor l RTD
temperature sensing l Secondary housing monitoring (liquid
or pressure) l VapourView
Standing Up for API 685
– GSPV
A compact, vertical pump for space optimization
High Pressure Peace of Mind
– HPGSP
Reliable and safe under high pressure	
5
A versatile range of general service pumps designed to cover
a wide duty and application base using the minimum of pump
models by maximizing interchangeability of components.
Available within the range is the GSA (ASME standard pump)
and the GSI (ISO DIN standard pump). A GSL option is
available for temperatures down to -150o
F / -100o
C.
The GSA (ASME) and GSI (ISO) product covers a hydraulic
range that is split between three frame sizes; Frames 0, I, &
II. The pumps are offered with a range of Synchronous Magnet
Drives rated to match prime mover performance, therefore
specifications of all denominations can be catered for.
l	 Sealless design for total product containment
l	 Ideal for handling hydrocarbons, as well as toxic,
aggressive, hot or valuable product
l	 Conforms to ASME and ISO standards
l	 Modular high efficiency wet ends
l	 Designed to ensure maximum flow/head coverage
	 across all ranges
l	 Choice of various metallic materials of construction
l	 One fully confined casing/containment shroud/shell joint
Standard construction is stainless steel with silicon carbide
internal bearings. Options of Alloy 20, C or B with silicon
carbide/carbon bearings and PTFE gaskets are available.
Various flange options are available as standard.
Options
Casing drains flanged or screwed l Jacketed pump casing
l Coupling housing drain l Large range of pump protection l
Secondary control systems
The GSPLF combines the proven technologies of Sundyne
Barske Wheel hydraulics with the HMD Kontro sealless
magnetic drive, optimizing reliability and efficiency to
ensure trouble-free plant operation. The GSPLF meets the
requirements of API 685, making it ideal for heavy duty
applications in oil and gas, chemical and petrochemical
installations. An additional advantage is the flexibility inherent
in the GSPLF diffuser and impeller, which can be easily
upgraded without the need to replace the pressure casing
should the duty need to be changed.
l	 Barske Wheel hydraulics for optimum efficiency in low
specific speed (Ns) applications			
l	 Single basic frame size to suit power requirements	
l	 Barske Wheel design reduces radial and axial bearing loads	
l	 Removable diffuser allows for re-rating of pumps to different
process conditions without costly machining	
l	 Suction tuned inducers for low NPSHa conditions		
	
Options	
Build Options: Inducers for
low NPSH l High efficiency
ZeroLoss Containment Shell
l Secondary control system
l Secondary containment
system l NACE compliant
materials l Vertical OH4
derivative (LMV-801 dimensions)			
Instrumentation Options:
Power control monitor l RTD
temperature sensing l Secondary housing monitoring (liquid
or pressure) l VapourView			
Specification (50Hz)
Flow Rate	 4 to 30m³/h / 18 to 132USgpm
Head	 150m / 490ft
Minimum Temperature	 -40oC / -40oF
Maximum Temperature 	 260oC / 500oF
Pressure	 40bar / 580psi
Viscosity	 Max 200cSt
Solids Capability	 Maximum of 5% w/w less than 150 microns
Speed Range	 1450 - 3500 RPM
Industry Standards	 API 685 (API 610)
Max Motor Size	 75kW / 100hp
Standard Materials	 S-5, A-8, D-1, D-2
Number of Available Hydraulics	 14
Specification (50Hz)
Flow Rate 	 320m³/h / 1420USgpm
Head 	 150m / 485ft
Minimum Temperature 	 -40oC (-100o
C on request) / -40oF (-100o
F on request)
Maximum Temperature 	 260oC / 500oF
Pressure 	 18.9bar / 274psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 ASME / ISO
Max Motor Size 	 55kW / 75hp
Standard Materials 	 316 St St, Alloy 20, Alloy C
Number of Available Hydraulics 	 33
Process Pumps – GSA / GSI
Superior standards count
Making Low Flow More
Efficient	– GSPLF
Specifically for low flow duties
6
This range is designed, primarily, for the emptying of sumps
and road/rail tankers. The SPGS product covers a hydraulic
range that is split between two frame sizes, Frame 0 and
Frame 1.
l	 Self-priming capability to ensure the safe transfer of liquid
l	 Increased efficiency liquid ends for lower running costs
l	 Many compatible spares with other GS range pumps
l	 Ease of installation and on-site maintainability
l	 Non-metallic ETFE lined available for corrosive liquids
Standard construction is stainless steel with silicon carbide
internal bearings. Options of Alloy 20 or Alloy C with PTFE
gaskets are available. Various flange options are available
as standard.
Options
Large range of pump protection.
Original equipment manufacturers worldwide have discovered
the benefits of the HPGS pump when checking the density
of fluids passed down a high-pressure pipeline. The pump is
used on these skids to take a sample of the fluid out of the
main product stream. The sample is then passed through
the densitometer, which analyzes the fluid, and is afterwards
returned to the main pipeline.
The pump’s ability to withstand system pressures up to 185 bar
/ 2680 psi, together with its sealless construction, means that
the HPGS eliminates the need for expensive callouts, downtime
and repairs associated with mechanical seals.
l	 Sealless design for total product containment
l	 Ideal in petrochemical and site utilities
l	 Modular/interchangeable high efficiency wet end
l	 Provide maximum flow/head coverage across all
	 product ranges
l	 High efficiency magnetic couplings
l	 Various metallic materials of construction available
	 on request
l	 System pressures up to 185bar / 2680psi
l	 Ideal sampling unit for densitometer applications
The pumps are offered with a range of Synchronous Magnet
Drives rated to match prime mover performance, therefore
allowing specifications of all denominations to be catered for.
Maximum use has been made of components from our range
of ASME and ISO pumps to ensure optimum interchangeability
of parts.
Standard construction is stainless steel with silicon carbide
internal bearings. Options of other materials are available on
request. Various flange options are available as standard.
Options
Large range of pump protection.
Specification (50Hz)
Flow Rate 	 275m³/h / 1210USgpm
Head 	 145m / 470ft
Minimum Temperature 	 -40oC / -40oF
Maximum Temperature 	 260oC / 500oF
Pressure 	 185bar / 2680psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 N/A
Max Motor Size 	 45kW / 60hp
Standard Materials 	 316 St St, Duplex St St
Number of Available Hydraulics 	 18
Specification (50Hz)
Flow Rate 	 45m³/h / 200USgpm
Head 		 50m / 165ft
Minimum Temperature 	 -40oC / -40oF
Maximum Temperature 	 120oC / 248oF
Pressure 	 10bar / 145psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 N/A
Max Motor Size 	 22kW / 30hp
Standard Materials 	 316 St St, Alloy 20, Alloy C
Number of Available Hydraulics	 5
Self Priming Pumps – SPGS
Ideal for off-loading liquids especially when
containment is crucial
High System Pressure – HPGS
Accuracy under high pressure
7
Heat Transfer Pumps – CS
A unique solution for hot oil systems
Isolating the pump from the heat source has always been
essential in a hot oil system – until now. Thanks to its unique
torque ring, the CS pump from Sundyne requires no cooling
fluids or heat exchangers during operation. The pump is totally
self venting and the magnetic coupling is immersed in the hot
oil. Not only that, but the torque ring design offers a built-in
soft start for viscous liquids, and the energy created from this
process adds to the efficiency of the system.
Simple to operate and maintain, cost-effective to run and
capable of operating up to 842ºF without cooling – all this
makes the HMD Kontro CS pump the ideal choice.
l	 Ideal for heat transfer liquids
l	 Sealless design – total product containment
l	 No product cooling required for temperatures up to 842ºF
l	 One joint casing/containment shell
l	 Fully confined to eliminate ‘blowout’ risk
l	 Torque Ring Drive positively contributes to the
efficiency of the hot oil system
l	 Built-in soft start feature
l	 Ideal for viscous start up
Standard construction is carbon steel with carbon internal
bearings. Options of stainless steel with graphite gaskets are
available. Various flange options are available as standard. The
pumps are supplied with a range of Torque Ring Drives rated to
match prime mover performance and hence all denominations
can be catered for.
The Torque Ring (induced) Drive, invented by Sundyne,
enables the pumps to operate at high temperatures without
cooling. All the pumps covered by this range are particularly
suited to handling high temperature mediums.
Options
Jacketed pump casing l Secondary control l Coupling
housing drain l Coupling feed filtration l Large range of
pump protection
For general transfer duties, the GT pump has been specifically
designed as a compact, cost-effective and minimum
maintenance pump. The GT is sized below ASME/ISO
dimensions and has a number of features that make it one of the
most highly competitive pumps in its class. Thanks to
its simplicity of maintenance, space-saving design and
interchangeability, the GT pump proves a very popular choice.
GT pumps are of a close coupled construction and can be
supplied free-standing or baseplate-mounted. Prime mover
specifications of all denominations can be catered for with a
range of Synchronous Magnet Drives rated to match.
l	 Sealless design for total product containment
l	 Low capital cost
l	 Compact modular design
l	 Low running costs
l	 Minimal downtime
l	 Supplied with ASME or ISO flanges
Standard construction is stainless steel with silicon carbide
internal bearings. Options of Alloy 20 or Alloy C with PTFE
gaskets are available.
Options
l	 Casing drains flanged
or screwed
l	 Jacketed pump casing
l	 Large range of
	 pump protection
General Transfer Pumps – GT
A small sealless pump that’s big on value
Specification (50Hz)
Flow Rate 	 26m³/h / 115USgpm
Head 	 38m / 125ft
Minimum Temperature 	 -40oC / -40oF
Maximum Temperature 	 260oC / 500oF
Pressure 	 18.9bar / 274psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 N/A
Max Motor Size 	 7.5kW / 10hp
Standard Materials 	 316 St St, Alloy 20, Alloy C
Number of Available Hydraulics 	 3
Specification (50Hz)
Flow Rate 	 264m³/h / 1163USgpm
Head 	 105m / 344ft
Minimum Temperature 	 -80oC / -112oF
Maximum Temperature 	 450oC / 842oF
Pressure 	 20bar / 290psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 1.5% w/w less than 100 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 N/A
Max Motor Size 	 90kW / 120hp
Standard Materials 	 Carbon Steel, 316 St St
Number of Available Hydraulics 	 26
8
For the handling of corrosive fluids, the benefit of the K Series
pump's high-specification roto-molded ETFE lining are easily
apparent. The product line covers a hydraulic range that is split
between a wide range of pump sizes.
l	 Sealless design for total product containment
l	 Ideal for acid and corrosive liquid applications
l	 Modular/interchangeable high efficiency magnetic couplings	
l	 One joint casing/containment shell design
l	 Non-metallic liquid contact parts
l	 Minimal downtime/fast maintenance
l	 Conforms to ASME and ISO dimensions
Standard construction is ETFE with silicon carbide internal
bearings. Various flange options are available as standard.
Options
l	 Separate mounting
l	 Pump protection
l	 Secondary control
Specification (50Hz)
Flow Rate 	 220m³/h / 970USgpm
Head 	 110m / 350ft
Minimum Temperature 	 -30oC / -22oF
Maximum Temperature 	 120oC / 250oF
Pressure 	 18.9bar / 274psi
Viscosity 	 Max 200cSt
Solids Capability 	 Maximum of 5% w/w less than 150 microns
Speed Range 	 1450 – 3500 RPM
Industry Standards 	 ASME / ISO
Max Motor Size 	 55kW / 75hp
Standard Materials 	 ETFE
Number of Available Hydraulics 	 18
Specification (50Hz)
Flow Rate	 130m³/h / 560USgpm		
Head	 100m / 330ft			
Minimum Temperature 	 -30oC / -22oF			
Maximum Temperature	 60oC / 140oF
Pressure	 18.9bar / 274psi
Viscosity	 Max 200cSt
Solids Capability	 Maximum of 5% w/w less than 150 microns
Speed Range	 1450 - 3500 RPM
Industry Standards	 API 685 (API 610)
Max Motor Size	 55kW / 75hp
Standard Materials	 S-5, A-8, D-1, D-2
Number of Available Hydraulics	 11
Non-Metallic Lined – K Series
The perfect pump for highly corrosive fluids
Reduce Costs with a Sealless
Suspended Pump – GSPVS
Magnetic drive expertise in a suspended pump	
The GSPVS vertical suspended pump
provides all of the benefits of a magnetic
drive sealless pump in a compact
package, using fewer parts with no seal
systems for reduced operating costs.
Composed of modules which can be
joined to reach a total assembly length
up to 16ft/5m, the GSPVS is mounted
on a base available to ANSI B16.5 or to
customer specific requirements.
	
l	 Vertical suspended design	
l	 Provides a sealless upgrade
solution to existing installations	
l	 Decreased vibration extends
life expectancy		
l	 Greased for life ball bearings
eradicates lubrication		
l	 Suction strainer and labyrinth seals
avoid contamination		
	
Options	
l	 Build Options: NACE compliant materials		
l	 Instrumentation Options: Power control monitor	 	
9
Engineered Applications
At Sundyne, we have a strong reputation for
working in partnership with our customers to
ensure that we deliver safe, cost effective fluid
handling solutions.
This reputation is built upon our drive to provide
you – the customer – with everything required to
make sure that your processes are operating
safely, efficiently and at their maximum potential.
10
New ZeroLoss™ Containment Shell
Reduces Power Losses in the Pump to Zero
Excellent energy savings can now be made thanks to the
introduction of the ZeroLoss™ Containment Shell for larger
pumps. The elimination of eddy current losses can result in
up to a 20% saving in power consumption, further enhancing
the benefits and green credentials of magnetic drive
technology from Sundyne.
The operational advantages of the ZeroLoss™ Shell
increase in proportion to the magnetic coupling size and
are particularly appropriate for larger pumps, making the
magnetic drive option more attractive over traditional pumps
due to lowered through life costs. Lower power consumption
also potentially provided lowered capital costs, as smaller
motors can be specified.
In addition, installation costs can be reduced as lower-rated
cabling may be required, and there are space savings from
the ability to use a smaller base plate for the pump and
motor combination.
Cut Your Losses With The
New ZeroLoss™
Containment Shell
Please request our dedicated ZeroLoss™ Containment
Shell brochure and accompanying technical paper for
further details and to see how ZeroLoss technology can
make you even more efficient.
VapourView™
The innovative, non-intrusive VapourView™
uses an ultrasonic signal to detect the presence
of gas in a liquid stream from outside the
confines of the pump pressure boundary. This
provides vital information to the end-user on the
presence of gases in the pump’s internal flow
regime and forewarns of adverse conditions.
Early intervention by system engineers, who can
undertake remedial action, will maximize the
operating life of plant equipment.
11
Challenge Us
Tell Us Your Pump Problems
While sealless pumps make an economic proposition for
many applications, they are particularly suited to harmful
and hazardous liquids because the product is completely
contained.
Contact us about the applications or existing pump
situations that cause you problems or pose a risk to your
staff or the wider environment.
With over 100,000 pumps installed, we have probably
handled the product before and can provide a solution.
We look forward to hearing from you.
Visit: www.sundyne.com
Pumps & Printers
Why Buy Future Expense?
A sealed pump is like a PC printer. You know the scenario:
you can buy a printer for your PC at a very low price, but
the replacement ink cartridges cost a fortune.
A sealed pump is similar. The capital cost may be low,
but the ongoing expense of the replacement seals is very
expensive. In addition, you also have to pay for:
l	 Labor to change the seals
l	 Inventory costs of the seals 	
l	 Maintenance of the seal support system
l	 Disposal of barrier fluids
l	 Increased instrumentation
l	 Higher utility costs
With a sealless pump, there is no consumable. As such,
you can expect very minimal future expense associated
with through life costs.
Why Buy a Pump That Leaks?
No Seals – No Leaks.
Inherently, a pump that uses seals is designed to leak. It is
the action of the pumped liquid that creates the final barrier
between the seal and the pump shaft. As a result, there are
also inherent problems, including:
l	 Health and safety issues
l	 Environmental risks
l	 Complex seal support systems
l	 Need to dispose of barrier fluid
l	 Ongoing purchase of new seals
A sealless pump completely eliminates all of the
operational concerns listed above.
12
Pump Protection
Monitoring & Measuring
Peace of Mind
The sealless pump offers the ultimate solution to preventing
leakages and fugitive emissions. All pumps, however, can also
become operationally sensitive owing to unstable process
conditions. Protection is therefore recommended on all
applications to alert the operator to system failure conditions,
such as cavitation, low flow, dead heading, no flow, empty
suction vessel and similar.
Monitoring and measuring the performance of your pump, and
reacting to its needs, will prolong its life. The following systems
can assist:
l	Power Control Monitoring
	 A microprocessor-based digital load monitor that protects
against under and overload conditions caused by dry running,
low flow, cavitation or magnetic decoupling etc.
l	Temperature Detection
	 RTD (PT 100) or thermocouple sensors permanently located
at the pressure containment shell, monitoring variations of the
temperature inside the magnetic coupling.
l	Flow and Liquid Detection
	 Liquid or flow sensor mounted at the suction or discharge
connection will prevent pump start-up should the pump not be
primed and stop the pump, should the system be allowed to
run dry.
l	Pressure Monitoring
	 Differential pressure switch piped across the suction and
discharge connections.
l	Liquid Sensing Probe
	 This instrument is usually installed in conjunction with
secondary control. It provides an early warning of
containment shell failure before dangerous quantities of
spillage can fill the coupling housing.
l	Secondary Control / Containment Systems
	 Devices detailed above may be fitted in order to prevent a
major failure from happening in the first place. However, for
	 some processes the added benefit of secondary control or
containment is regarded as essential. Sundyne is able to
	 provide its pumps with secondary control devices to severely
restrict any leakage into the immediate locality. Mechanical
devices are fitted to the drive shaft assembly that are activated
in the unlikely event of containment shell failure, together
with this the pump coupling housing is fitted with gaskets to
eliminate any leakage across the joining faces.
l	Motor Thermistors
	 To prevent a damaging temperature build-up in the event of
failure of system or pump, thermistors have been embedded in
the stator. These can be linked to a control panel where, in the
event of a failure, the pump can be automatically switched off
or an alarm sounded.
l	Automatic Recirculation Control
	 An automatic recirculation valve associated with the pump
discharge connection. This will provide a permanent bypass
in the event of system flow fluctuations or closed discharge
valve, but will not protect against dry running.
VapourView™
The innovative, non-intrusive VapourView™ uses an ultrasonic
signal to detect the presence of gas in a liquid stream from
outside the confines of the pump pressure boundary. This
provides vital information to the end-user on the presence of
gases in the pump’s internal flow regime and forewarns of
adverse conditions. Early intervention by system engineers,
who can undertake remedial action, will maximize the
operating life of plant equipment.
13
Sealless Services
l	New Pump Supply
	 Sundyne customer service teams are fully trained to provide
all the necessary help and assistance in the selection and
supply of new pumps. Whatever your needs, we can assist
you with all aspects of specifying the right pump for your
application.
l	Pump Installation
	 Engineers are available to assist with the correct
commissioning of your Sundyne pump. All aspects of
commissioning are undertaken to ensure that the pump
operates at its peak performance and to the specification
detailed in the purchase order.
l	Pump Training Plan
	 Training schools are regularly provided to assist customers’
personnel with understanding all aspects of their Sundyne
pumps. These can be held either at the customer’s facility, a
Sundyne regional center or at a local base. Training can be
specifically aimed at the particular needs and requirements
of the client / personnel attending.
l	Spare Parts Inventory Control
	 We will be pleased to advise on suitable inventory levels
	 of spare parts for pumps located on any particular plant
	 or location. Sundyne can also hold ‘customer specific’
	 spare parts at regional centers worldwide to provide a
	 fast response.
l	Pump Commissioning
	 Commissioning a new plant can be a stressful time. Sundnye
trained personnel are available to assist the process by
carrying out pre start-up checks and monitoring the
	 starting procedure, to ensure that the pump is operating
correctly and to specification.
l	Pump Maintenance
	 Planned preventative maintenance regimes contribute
	 towards a trouble-free operating life. Our service facilities are
available to undertake this work and relieve you of the worry
of finding suitable engineers and the time to maintain your
Sundyne pumps to their correct standard.
14
l	Pump Breakdown
	 Unfortunately breakdowns do occur, for all sorts of reasons.
The Sundyne team of skilled engineers are on hand to
get the pump back up and running in the minimum of time
and inconvenience. We have fully equipped workshops
strategically placed around the world to give the fastest
assistance possible. Limiting your downtime and
minimizing inconvenience.
l	Root Cause Analysis
	 Understanding what has caused a pump to malfunction can
	 be a difficult task. At Sundyne, we have many years
experience in establishing the root cause of pump failures.
Our skilled personnel are always available to help
	 determine the cause and provide recommendations as to
correct remedial actions to prevent repeat problems.
l	Pump Replacement
	 Sundyne sealless pumps have a reputation for surviving the
test of time. When a pump needs replacing, our trained
engineers can advise on a suitable replacement to give the
same performance characteristics using the latest in magnet
and hydraulic technology, even if your particular model may
not still be in production.
For further details on Sundyne pumps and
compressors, please visit www.sundyne.com
and use our convenient Partner Locator to
locate the sales representative nearest you.
15
To locate the global representative,
distributor or authorized service center
nearest you, or for more information,
please visit:
www.sundyne.com
Sundyne Headquarters:
Sundyne, LLC
14845 West 64th Avenue
Arvada, Colorado 80007
USA
1-866-Sundyne
Phone: 1.303.425.0800
Fax: 1.303.425.0896
www.sundyne.com
Sundyne United Kingdom:
Sundyne HMDKontro Sealless Pumps, Ltd.
Marshall Road
Hampden Park Industrial Estate
Eastbourne East Sussex, BN22 9AN
United Kingdom
Phone: +44 1323 452000
Fax: +44 1323 503369
Email: info@hmdkontro.com
Sundyne China:
Building 1, No. 879 Shen Fu Road
XinZhuang Industrial Zone
Min Hang District
Shanghai, China 201108
Phone: +8621 61211600
Fax: +8621 5442 5266
Sundyne France:
Sundyne International S.A.
13-15, Boulevard Eiffel - B.P. 30
21604 Longvic Cedex
France
Phone: +33 380 38 33 00
Fax: +33 380 38 33 66
Sundyne Spain:
Sundyne Marelli Bombas, S.R.L.
Ctra. Madrid-Toledo, Km.30.8
45200 Illescas
Toledo, Spain
Phone: +34 925 53 45 00
Fax: +34 925 51 16 00
All information provided is
subject to change without notice.
© 2013 Sundyne, LLC
All Rights Reserved. Other logos
and trade names are property of
their respective owners.
Sundyne HMD Kontro Product
Range Brochure
070214: US (v.2)

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Bomba HMD Kontro - Range completa _ Sundyne

  • 1. General Transfer GT High Pressure HPGS Petrochemical API 685 – GSP General Service ASME / ISO GS Self Priming SPGS Vertical GSPV Low Flow GSPLF VapourView Gas-In-Liquid Detector ZeroLoss Containment Shell Pump It With The Sundyne HMD Kontro Product Range
  • 2. HMD Kontro HMD Kontro is a Sundyne legacy brand. HMD Kontro are specialists in the provision of magnetic drive centrifugal pumps for industries and applications where performance and environmental integrity are paramount. Our extensive range of fluid handling solutions is capable of meeting all of your operational needs. With a magnetic drive sealless pump, there is a greatly reduced danger of emissions or leaks. The pump is completely glandless, as well; so maintenance requirements are minimal. The zero leakage design also delivers significant health and safety benefits, as well as the ability to be both user and environmentally friendly. The lifetime costs of a magnetic drive pump are significantly lower than those associated with a traditional sealed pump. No seals means low maintenance, equating to significantly reduced operating costs, as there are no seals or seal support systems to specify, install or maintain. Of course, no seals also means less downtime and less clean up, delivering further savings. Using HMD Kontro state- of-the-art magnetic drive technology, Sundyne is able to offer the widest selection of sealless pumps on the market. For 60 years, we’ve been adapting these technologies to meet our customers’ specific operating requirements, crafting custom technology to meet their demanding needs. As part of the Accudyne Industries network, Sundyne is a truly international company with a network of channel partners and representatives who are ready to meet your needs anywhere in the world. 2
  • 3. Application Information HMD Kontro pumps are particularly applicable to industries such as petroleum, chemical, gas, pharmaceutical and similar sectors where hazardous, toxic, fine, corrosive or aggressive liquid needs to be pumped and moved. HMD Kontro sealless pumps are ideally suited to environments that are hot or caustic, such as those in petrochemical refineries. However, because of their inherent economy, they are equally suited to many other applications. Setting the Standard Over the years, Sundyne has worked alongside the relevant regulatory bodies to ensure that our pumps comply with the international standards you may need to meet. Examples of these include API 610, API 685 and ASME B73.3. Within the HMD factory, all pumps are made under the requirements of ISO 9001:2008. While we offer a comprehensive range of standard pumps, described in detail here in this catalogue, we particularly specialize in adapting these to meet your exact requirements. Please do not hesitate to contact us for further information and/or assistance. 3 Key Design Features l No seals: To minimize maintenance, all of the associated costs and eliminate potential leaks. l Sealless design: For total containment, essential for hazardous, aggressive or valuable product. l Interchangeability of components: For maximum convenience and reduced stock holding, operator training etc. l High efficiency wet end: To benefit maximum flow / head coverage. l Wide choice of materials: To allow a choice of various metals in the construction of your pump. l Casing gasket fully confined: Eliminating risk of blowout. l Universal connection options: So that suction and discharge flange connections can be configured to your exact requirements. l Modular rotating element cartridge: Providing the most efficient way to perform replacements and manage your spare parts inventory. l International pressure vessel standard: Designed and manufactured to ASME VIII, EN 13445 codes for confidence in operation. HMD Kontro sealless pumps are ideally suited to environments that are hot or caustic, such as those in petrochemical refineries. However, because of their inherent economy, they are equally suited to many other applications.
  • 4. HMD Kontro Overall Pump Parameters Since developing the first HMD Kontro sealless magnetic drive pump sixty years ago, Sundyne has continued to invest in its technology and improve its performance. l Temperature – Down to -80o C / -110o F l Up to (Torque Ring Design) 450o C / 840o F l Up to (Synchronous Design) 315o C / 600o F l Flow Rates – Up to 690m3 /h / 3000 USgpm l Heads – Up to 240m / 790ft l Viscosity Maximum 200 cSt l Pressure Up to 185 bar / 2680 psi l Solids Up to 5%, w/w a particle size of less than 150 microns Up to 8% and less than 250 microns with filtration l Power (Maximum Motor Size) 400kw / 530hp l Speed Range 1450 – 3500 RPM l Full compliance with ASME / ISO / API685 (API 610) l Available Materials 316 St St / Alloy 20 / Alloy C / ETFE Others available on request ► If your operating parameters are higher than those shown or you have a particular requirement, we may well be able to engineer a custom solution for your application. Please contact us to discuss your requirements and we will do our very best to accommodate them. Specification (50Hz) Petrochemical Pumps – GSP Meeting the needs of refineries worldwide API 685 (API 610) The GSP is a heavy duty centerline-mounted process pump that complies with API 685 (API 610) refinery applications for sealless pumps. The GSP product covers a hydraulic range that is split between four frame sizes, Frames I, II, III & IV. The pumps are offered with a range of Synchronous Magnet Drives rated to match prime mover performance. A corresponding range of Torque Ring Drives is available for high temperature operation. Prime mover specifications of all denominations can be accommodated. l Conforms to API 685 for sealless pumps l Design ensures safe, leak- free operation l Increased efficiency, low running costs l Minimal spares holding and maintenance l Maximizes on-line process time l No costly seal support systems to maintain l Reduced installation costs Standard materials of construction are A8 and S5, with silicon carbide internal bearings and spiral wound gaskets available. Other material options are available on request, including duplex stainless steel, Alloy 20 and Alloy C276. Various flange options are available as standard. Options Casing drains flanged l Jacketed pump casing l Torque ring drive l Secondary control / Secondary containment l Coupling housing drain l Large range of pump protection Flow Rate 690m³/h / 3000USgpm Head 240m / 790ft Minimum Temperature -40oC / -40oF Maximum Temperature 350oC / 660oF Pressure 40bar / 580psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 - 3500 RPM Industry Standards API 685 (API 610) Max Motor Size 200kW / 270hp Standard Materials S-5, A-8, D-1, D-2 (others are listed in Table H.1) Number of Available Hydraulics 30 Sundyne HMD Kontro Options To enhance the performance of our sealless pumps still further, we offer a range of standard options to ensure that our pumps can meet your requirements. Examples of these are as follows: l Close coupled – Flange-mounted or sub-base design l Separate mounted – Foot-mounted or baseplate design l Casing heating jackets l Coupling housing heating jackets l ZeroLoss Containment Shell l VapourView l Secondary control – Via leakage restriction device and flanged drain l Secondary containment – Via gas seal l Solids handling – In-line filter to mono & duplex filters, magnetic filter If you do not see the facilities or options you require listed here, do not hesitate to contact us directly. Our engineers will rise to the challenge. 4
  • 5. Specification (50Hz) Flow Rate 290m³/h / 1275USgpm Head 150m / 490ft Minimum Temperature -100oC / -150oF Maximum Temperature 260oC / 500oF Pressure 185bar / 2680psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 - 3500 RPM Industry Standards API 685 (API 610) Max Motor Size 75kW / 100hp Standard Materials S-5, A-8, D-1, D-2 Number of Available Hydraulics 11 The vertically mounted GSPV pump provides all of the benefits of a magnetic drive sealless pump in a compact package. Requiring minimum floor space, the GSPV meets all of the requirements of API 685, making it ideal for chemical and petrochemical, oil and gas applications, including those where space is at a premium, such as in offshore installations. Dimensionally the range conforms to BS4082, thus providing a sealless upgrade solution to existing installations. l Modular design based on established GS components l Designed to retrofit existing sealed designs l Diffuser design optimizes pump efficiency l Simple path for sealless upgrade l Diffuser design optimizes pump efficiency and curve shape l ASME VIII compliant Options Build Options: High efficiency ZeroLoss Containment Shell l Secondary control system l Secondary containment system l NACE compliant materials Instrumentation Options: Power control monitor l RTD temperature sensing l Secondary housing monitoring (liquid or pressure) l VapourView Specification (50Hz) Flow Rate 235m³/h / 1035USgpm Head 90m / 295ft Minimum Temperature -40oC / -40oF Maximum Temperature 205oC / 400oF Pressure 40bar / 580psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 - 3500 RPM Industry Standards API 685 (API 610) Max Motor Size 75kW / 100hp Standard Materials S-5, A-8, D-1, D-2 Number of Available Hydraulics 9 The HPGSP magnetic drive sealless pump is at the top end of our range of high pressure pumps for oil and gas, petrochemical and chemical industries. Capable of easily handling system pressures up to 185 bar and higher, dependent upon temperature extremes, these high pressure pumps are exceptionally versatile yet safe and secure. Built to API 685 specification, the separate mounted design is available in eleven hydraulic sizes and two basic frame sizes to suit power requirements. l A high pressure version of our highly successful GSP pump l Handles system pressures up to 185 bar l Higher pressures possible dependent on temperature l Exceptionally versatile, yet safe and secure l Modular design based on established GS components Options Build Options: Inducers for low NPS l External filtration l Inducers l NACE compliant materials l Vertical (OH5) derivative Instrumentation Options: Power control monitor l RTD temperature sensing l Secondary housing monitoring (liquid or pressure) l VapourView Standing Up for API 685 – GSPV A compact, vertical pump for space optimization High Pressure Peace of Mind – HPGSP Reliable and safe under high pressure 5
  • 6. A versatile range of general service pumps designed to cover a wide duty and application base using the minimum of pump models by maximizing interchangeability of components. Available within the range is the GSA (ASME standard pump) and the GSI (ISO DIN standard pump). A GSL option is available for temperatures down to -150o F / -100o C. The GSA (ASME) and GSI (ISO) product covers a hydraulic range that is split between three frame sizes; Frames 0, I, & II. The pumps are offered with a range of Synchronous Magnet Drives rated to match prime mover performance, therefore specifications of all denominations can be catered for. l Sealless design for total product containment l Ideal for handling hydrocarbons, as well as toxic, aggressive, hot or valuable product l Conforms to ASME and ISO standards l Modular high efficiency wet ends l Designed to ensure maximum flow/head coverage across all ranges l Choice of various metallic materials of construction l One fully confined casing/containment shroud/shell joint Standard construction is stainless steel with silicon carbide internal bearings. Options of Alloy 20, C or B with silicon carbide/carbon bearings and PTFE gaskets are available. Various flange options are available as standard. Options Casing drains flanged or screwed l Jacketed pump casing l Coupling housing drain l Large range of pump protection l Secondary control systems The GSPLF combines the proven technologies of Sundyne Barske Wheel hydraulics with the HMD Kontro sealless magnetic drive, optimizing reliability and efficiency to ensure trouble-free plant operation. The GSPLF meets the requirements of API 685, making it ideal for heavy duty applications in oil and gas, chemical and petrochemical installations. An additional advantage is the flexibility inherent in the GSPLF diffuser and impeller, which can be easily upgraded without the need to replace the pressure casing should the duty need to be changed. l Barske Wheel hydraulics for optimum efficiency in low specific speed (Ns) applications l Single basic frame size to suit power requirements l Barske Wheel design reduces radial and axial bearing loads l Removable diffuser allows for re-rating of pumps to different process conditions without costly machining l Suction tuned inducers for low NPSHa conditions Options Build Options: Inducers for low NPSH l High efficiency ZeroLoss Containment Shell l Secondary control system l Secondary containment system l NACE compliant materials l Vertical OH4 derivative (LMV-801 dimensions) Instrumentation Options: Power control monitor l RTD temperature sensing l Secondary housing monitoring (liquid or pressure) l VapourView Specification (50Hz) Flow Rate 4 to 30m³/h / 18 to 132USgpm Head 150m / 490ft Minimum Temperature -40oC / -40oF Maximum Temperature 260oC / 500oF Pressure 40bar / 580psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 - 3500 RPM Industry Standards API 685 (API 610) Max Motor Size 75kW / 100hp Standard Materials S-5, A-8, D-1, D-2 Number of Available Hydraulics 14 Specification (50Hz) Flow Rate 320m³/h / 1420USgpm Head 150m / 485ft Minimum Temperature -40oC (-100o C on request) / -40oF (-100o F on request) Maximum Temperature 260oC / 500oF Pressure 18.9bar / 274psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 – 3500 RPM Industry Standards ASME / ISO Max Motor Size 55kW / 75hp Standard Materials 316 St St, Alloy 20, Alloy C Number of Available Hydraulics 33 Process Pumps – GSA / GSI Superior standards count Making Low Flow More Efficient – GSPLF Specifically for low flow duties 6
  • 7. This range is designed, primarily, for the emptying of sumps and road/rail tankers. The SPGS product covers a hydraulic range that is split between two frame sizes, Frame 0 and Frame 1. l Self-priming capability to ensure the safe transfer of liquid l Increased efficiency liquid ends for lower running costs l Many compatible spares with other GS range pumps l Ease of installation and on-site maintainability l Non-metallic ETFE lined available for corrosive liquids Standard construction is stainless steel with silicon carbide internal bearings. Options of Alloy 20 or Alloy C with PTFE gaskets are available. Various flange options are available as standard. Options Large range of pump protection. Original equipment manufacturers worldwide have discovered the benefits of the HPGS pump when checking the density of fluids passed down a high-pressure pipeline. The pump is used on these skids to take a sample of the fluid out of the main product stream. The sample is then passed through the densitometer, which analyzes the fluid, and is afterwards returned to the main pipeline. The pump’s ability to withstand system pressures up to 185 bar / 2680 psi, together with its sealless construction, means that the HPGS eliminates the need for expensive callouts, downtime and repairs associated with mechanical seals. l Sealless design for total product containment l Ideal in petrochemical and site utilities l Modular/interchangeable high efficiency wet end l Provide maximum flow/head coverage across all product ranges l High efficiency magnetic couplings l Various metallic materials of construction available on request l System pressures up to 185bar / 2680psi l Ideal sampling unit for densitometer applications The pumps are offered with a range of Synchronous Magnet Drives rated to match prime mover performance, therefore allowing specifications of all denominations to be catered for. Maximum use has been made of components from our range of ASME and ISO pumps to ensure optimum interchangeability of parts. Standard construction is stainless steel with silicon carbide internal bearings. Options of other materials are available on request. Various flange options are available as standard. Options Large range of pump protection. Specification (50Hz) Flow Rate 275m³/h / 1210USgpm Head 145m / 470ft Minimum Temperature -40oC / -40oF Maximum Temperature 260oC / 500oF Pressure 185bar / 2680psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 – 3500 RPM Industry Standards N/A Max Motor Size 45kW / 60hp Standard Materials 316 St St, Duplex St St Number of Available Hydraulics 18 Specification (50Hz) Flow Rate 45m³/h / 200USgpm Head 50m / 165ft Minimum Temperature -40oC / -40oF Maximum Temperature 120oC / 248oF Pressure 10bar / 145psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 – 3500 RPM Industry Standards N/A Max Motor Size 22kW / 30hp Standard Materials 316 St St, Alloy 20, Alloy C Number of Available Hydraulics 5 Self Priming Pumps – SPGS Ideal for off-loading liquids especially when containment is crucial High System Pressure – HPGS Accuracy under high pressure 7
  • 8. Heat Transfer Pumps – CS A unique solution for hot oil systems Isolating the pump from the heat source has always been essential in a hot oil system – until now. Thanks to its unique torque ring, the CS pump from Sundyne requires no cooling fluids or heat exchangers during operation. The pump is totally self venting and the magnetic coupling is immersed in the hot oil. Not only that, but the torque ring design offers a built-in soft start for viscous liquids, and the energy created from this process adds to the efficiency of the system. Simple to operate and maintain, cost-effective to run and capable of operating up to 842ºF without cooling – all this makes the HMD Kontro CS pump the ideal choice. l Ideal for heat transfer liquids l Sealless design – total product containment l No product cooling required for temperatures up to 842ºF l One joint casing/containment shell l Fully confined to eliminate ‘blowout’ risk l Torque Ring Drive positively contributes to the efficiency of the hot oil system l Built-in soft start feature l Ideal for viscous start up Standard construction is carbon steel with carbon internal bearings. Options of stainless steel with graphite gaskets are available. Various flange options are available as standard. The pumps are supplied with a range of Torque Ring Drives rated to match prime mover performance and hence all denominations can be catered for. The Torque Ring (induced) Drive, invented by Sundyne, enables the pumps to operate at high temperatures without cooling. All the pumps covered by this range are particularly suited to handling high temperature mediums. Options Jacketed pump casing l Secondary control l Coupling housing drain l Coupling feed filtration l Large range of pump protection For general transfer duties, the GT pump has been specifically designed as a compact, cost-effective and minimum maintenance pump. The GT is sized below ASME/ISO dimensions and has a number of features that make it one of the most highly competitive pumps in its class. Thanks to its simplicity of maintenance, space-saving design and interchangeability, the GT pump proves a very popular choice. GT pumps are of a close coupled construction and can be supplied free-standing or baseplate-mounted. Prime mover specifications of all denominations can be catered for with a range of Synchronous Magnet Drives rated to match. l Sealless design for total product containment l Low capital cost l Compact modular design l Low running costs l Minimal downtime l Supplied with ASME or ISO flanges Standard construction is stainless steel with silicon carbide internal bearings. Options of Alloy 20 or Alloy C with PTFE gaskets are available. Options l Casing drains flanged or screwed l Jacketed pump casing l Large range of pump protection General Transfer Pumps – GT A small sealless pump that’s big on value Specification (50Hz) Flow Rate 26m³/h / 115USgpm Head 38m / 125ft Minimum Temperature -40oC / -40oF Maximum Temperature 260oC / 500oF Pressure 18.9bar / 274psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 – 3500 RPM Industry Standards N/A Max Motor Size 7.5kW / 10hp Standard Materials 316 St St, Alloy 20, Alloy C Number of Available Hydraulics 3 Specification (50Hz) Flow Rate 264m³/h / 1163USgpm Head 105m / 344ft Minimum Temperature -80oC / -112oF Maximum Temperature 450oC / 842oF Pressure 20bar / 290psi Viscosity Max 200cSt Solids Capability Maximum of 1.5% w/w less than 100 microns Speed Range 1450 – 3500 RPM Industry Standards N/A Max Motor Size 90kW / 120hp Standard Materials Carbon Steel, 316 St St Number of Available Hydraulics 26 8
  • 9. For the handling of corrosive fluids, the benefit of the K Series pump's high-specification roto-molded ETFE lining are easily apparent. The product line covers a hydraulic range that is split between a wide range of pump sizes. l Sealless design for total product containment l Ideal for acid and corrosive liquid applications l Modular/interchangeable high efficiency magnetic couplings l One joint casing/containment shell design l Non-metallic liquid contact parts l Minimal downtime/fast maintenance l Conforms to ASME and ISO dimensions Standard construction is ETFE with silicon carbide internal bearings. Various flange options are available as standard. Options l Separate mounting l Pump protection l Secondary control Specification (50Hz) Flow Rate 220m³/h / 970USgpm Head 110m / 350ft Minimum Temperature -30oC / -22oF Maximum Temperature 120oC / 250oF Pressure 18.9bar / 274psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 – 3500 RPM Industry Standards ASME / ISO Max Motor Size 55kW / 75hp Standard Materials ETFE Number of Available Hydraulics 18 Specification (50Hz) Flow Rate 130m³/h / 560USgpm Head 100m / 330ft Minimum Temperature -30oC / -22oF Maximum Temperature 60oC / 140oF Pressure 18.9bar / 274psi Viscosity Max 200cSt Solids Capability Maximum of 5% w/w less than 150 microns Speed Range 1450 - 3500 RPM Industry Standards API 685 (API 610) Max Motor Size 55kW / 75hp Standard Materials S-5, A-8, D-1, D-2 Number of Available Hydraulics 11 Non-Metallic Lined – K Series The perfect pump for highly corrosive fluids Reduce Costs with a Sealless Suspended Pump – GSPVS Magnetic drive expertise in a suspended pump The GSPVS vertical suspended pump provides all of the benefits of a magnetic drive sealless pump in a compact package, using fewer parts with no seal systems for reduced operating costs. Composed of modules which can be joined to reach a total assembly length up to 16ft/5m, the GSPVS is mounted on a base available to ANSI B16.5 or to customer specific requirements. l Vertical suspended design l Provides a sealless upgrade solution to existing installations l Decreased vibration extends life expectancy l Greased for life ball bearings eradicates lubrication l Suction strainer and labyrinth seals avoid contamination Options l Build Options: NACE compliant materials l Instrumentation Options: Power control monitor 9
  • 10. Engineered Applications At Sundyne, we have a strong reputation for working in partnership with our customers to ensure that we deliver safe, cost effective fluid handling solutions. This reputation is built upon our drive to provide you – the customer – with everything required to make sure that your processes are operating safely, efficiently and at their maximum potential. 10
  • 11. New ZeroLoss™ Containment Shell Reduces Power Losses in the Pump to Zero Excellent energy savings can now be made thanks to the introduction of the ZeroLoss™ Containment Shell for larger pumps. The elimination of eddy current losses can result in up to a 20% saving in power consumption, further enhancing the benefits and green credentials of magnetic drive technology from Sundyne. The operational advantages of the ZeroLoss™ Shell increase in proportion to the magnetic coupling size and are particularly appropriate for larger pumps, making the magnetic drive option more attractive over traditional pumps due to lowered through life costs. Lower power consumption also potentially provided lowered capital costs, as smaller motors can be specified. In addition, installation costs can be reduced as lower-rated cabling may be required, and there are space savings from the ability to use a smaller base plate for the pump and motor combination. Cut Your Losses With The New ZeroLoss™ Containment Shell Please request our dedicated ZeroLoss™ Containment Shell brochure and accompanying technical paper for further details and to see how ZeroLoss technology can make you even more efficient. VapourView™ The innovative, non-intrusive VapourView™ uses an ultrasonic signal to detect the presence of gas in a liquid stream from outside the confines of the pump pressure boundary. This provides vital information to the end-user on the presence of gases in the pump’s internal flow regime and forewarns of adverse conditions. Early intervention by system engineers, who can undertake remedial action, will maximize the operating life of plant equipment. 11
  • 12. Challenge Us Tell Us Your Pump Problems While sealless pumps make an economic proposition for many applications, they are particularly suited to harmful and hazardous liquids because the product is completely contained. Contact us about the applications or existing pump situations that cause you problems or pose a risk to your staff or the wider environment. With over 100,000 pumps installed, we have probably handled the product before and can provide a solution. We look forward to hearing from you. Visit: www.sundyne.com Pumps & Printers Why Buy Future Expense? A sealed pump is like a PC printer. You know the scenario: you can buy a printer for your PC at a very low price, but the replacement ink cartridges cost a fortune. A sealed pump is similar. The capital cost may be low, but the ongoing expense of the replacement seals is very expensive. In addition, you also have to pay for: l Labor to change the seals l Inventory costs of the seals l Maintenance of the seal support system l Disposal of barrier fluids l Increased instrumentation l Higher utility costs With a sealless pump, there is no consumable. As such, you can expect very minimal future expense associated with through life costs. Why Buy a Pump That Leaks? No Seals – No Leaks. Inherently, a pump that uses seals is designed to leak. It is the action of the pumped liquid that creates the final barrier between the seal and the pump shaft. As a result, there are also inherent problems, including: l Health and safety issues l Environmental risks l Complex seal support systems l Need to dispose of barrier fluid l Ongoing purchase of new seals A sealless pump completely eliminates all of the operational concerns listed above. 12
  • 13. Pump Protection Monitoring & Measuring Peace of Mind The sealless pump offers the ultimate solution to preventing leakages and fugitive emissions. All pumps, however, can also become operationally sensitive owing to unstable process conditions. Protection is therefore recommended on all applications to alert the operator to system failure conditions, such as cavitation, low flow, dead heading, no flow, empty suction vessel and similar. Monitoring and measuring the performance of your pump, and reacting to its needs, will prolong its life. The following systems can assist: l Power Control Monitoring A microprocessor-based digital load monitor that protects against under and overload conditions caused by dry running, low flow, cavitation or magnetic decoupling etc. l Temperature Detection RTD (PT 100) or thermocouple sensors permanently located at the pressure containment shell, monitoring variations of the temperature inside the magnetic coupling. l Flow and Liquid Detection Liquid or flow sensor mounted at the suction or discharge connection will prevent pump start-up should the pump not be primed and stop the pump, should the system be allowed to run dry. l Pressure Monitoring Differential pressure switch piped across the suction and discharge connections. l Liquid Sensing Probe This instrument is usually installed in conjunction with secondary control. It provides an early warning of containment shell failure before dangerous quantities of spillage can fill the coupling housing. l Secondary Control / Containment Systems Devices detailed above may be fitted in order to prevent a major failure from happening in the first place. However, for some processes the added benefit of secondary control or containment is regarded as essential. Sundyne is able to provide its pumps with secondary control devices to severely restrict any leakage into the immediate locality. Mechanical devices are fitted to the drive shaft assembly that are activated in the unlikely event of containment shell failure, together with this the pump coupling housing is fitted with gaskets to eliminate any leakage across the joining faces. l Motor Thermistors To prevent a damaging temperature build-up in the event of failure of system or pump, thermistors have been embedded in the stator. These can be linked to a control panel where, in the event of a failure, the pump can be automatically switched off or an alarm sounded. l Automatic Recirculation Control An automatic recirculation valve associated with the pump discharge connection. This will provide a permanent bypass in the event of system flow fluctuations or closed discharge valve, but will not protect against dry running. VapourView™ The innovative, non-intrusive VapourView™ uses an ultrasonic signal to detect the presence of gas in a liquid stream from outside the confines of the pump pressure boundary. This provides vital information to the end-user on the presence of gases in the pump’s internal flow regime and forewarns of adverse conditions. Early intervention by system engineers, who can undertake remedial action, will maximize the operating life of plant equipment. 13
  • 14. Sealless Services l New Pump Supply Sundyne customer service teams are fully trained to provide all the necessary help and assistance in the selection and supply of new pumps. Whatever your needs, we can assist you with all aspects of specifying the right pump for your application. l Pump Installation Engineers are available to assist with the correct commissioning of your Sundyne pump. All aspects of commissioning are undertaken to ensure that the pump operates at its peak performance and to the specification detailed in the purchase order. l Pump Training Plan Training schools are regularly provided to assist customers’ personnel with understanding all aspects of their Sundyne pumps. These can be held either at the customer’s facility, a Sundyne regional center or at a local base. Training can be specifically aimed at the particular needs and requirements of the client / personnel attending. l Spare Parts Inventory Control We will be pleased to advise on suitable inventory levels of spare parts for pumps located on any particular plant or location. Sundyne can also hold ‘customer specific’ spare parts at regional centers worldwide to provide a fast response. l Pump Commissioning Commissioning a new plant can be a stressful time. Sundnye trained personnel are available to assist the process by carrying out pre start-up checks and monitoring the starting procedure, to ensure that the pump is operating correctly and to specification. l Pump Maintenance Planned preventative maintenance regimes contribute towards a trouble-free operating life. Our service facilities are available to undertake this work and relieve you of the worry of finding suitable engineers and the time to maintain your Sundyne pumps to their correct standard. 14
  • 15. l Pump Breakdown Unfortunately breakdowns do occur, for all sorts of reasons. The Sundyne team of skilled engineers are on hand to get the pump back up and running in the minimum of time and inconvenience. We have fully equipped workshops strategically placed around the world to give the fastest assistance possible. Limiting your downtime and minimizing inconvenience. l Root Cause Analysis Understanding what has caused a pump to malfunction can be a difficult task. At Sundyne, we have many years experience in establishing the root cause of pump failures. Our skilled personnel are always available to help determine the cause and provide recommendations as to correct remedial actions to prevent repeat problems. l Pump Replacement Sundyne sealless pumps have a reputation for surviving the test of time. When a pump needs replacing, our trained engineers can advise on a suitable replacement to give the same performance characteristics using the latest in magnet and hydraulic technology, even if your particular model may not still be in production. For further details on Sundyne pumps and compressors, please visit www.sundyne.com and use our convenient Partner Locator to locate the sales representative nearest you. 15
  • 16. To locate the global representative, distributor or authorized service center nearest you, or for more information, please visit: www.sundyne.com Sundyne Headquarters: Sundyne, LLC 14845 West 64th Avenue Arvada, Colorado 80007 USA 1-866-Sundyne Phone: 1.303.425.0800 Fax: 1.303.425.0896 www.sundyne.com Sundyne United Kingdom: Sundyne HMDKontro Sealless Pumps, Ltd. Marshall Road Hampden Park Industrial Estate Eastbourne East Sussex, BN22 9AN United Kingdom Phone: +44 1323 452000 Fax: +44 1323 503369 Email: info@hmdkontro.com Sundyne China: Building 1, No. 879 Shen Fu Road XinZhuang Industrial Zone Min Hang District Shanghai, China 201108 Phone: +8621 61211600 Fax: +8621 5442 5266 Sundyne France: Sundyne International S.A. 13-15, Boulevard Eiffel - B.P. 30 21604 Longvic Cedex France Phone: +33 380 38 33 00 Fax: +33 380 38 33 66 Sundyne Spain: Sundyne Marelli Bombas, S.R.L. Ctra. Madrid-Toledo, Km.30.8 45200 Illescas Toledo, Spain Phone: +34 925 53 45 00 Fax: +34 925 51 16 00 All information provided is subject to change without notice. © 2013 Sundyne, LLC All Rights Reserved. Other logos and trade names are property of their respective owners. Sundyne HMD Kontro Product Range Brochure 070214: US (v.2)