Electric submersible pumps for oil production by Izhnefteplast

1. A r t i f i c i a l l i f t s o l u t i o n s &
P a r t n e r s h i p o p p o r t u n i t i e s
We manufacture electrical submersible pump systems, which
are currently running in thousands of oil wells.
With more than 26 years of experience we understand your
challenges and know how to minimize your lifting costs and
extend ESP run-life.
We ship worldwide, provide comprehensive technical support
and warranty package.
+7 3412 93 31 99
office@inp.company

2. Experience in artificial lift industry
years
26
Our team size
people
654
Daily production capacity
ESP systems
20
Innovative design solutions
patents
4
About
us
INP is the SECOND largest company on Russian ESP market

3. Company growth
Pump stages production
We began to manufacture
spare parts for
submersible pumps
1996 2007 2008 2014 2019
Cooperation with major oil companies
We started long-term
partnership with Rosneft
and Lukoil.
INP Hybrid introduction
We developed and
patented ESP with high
resistance to extreme
environment
INP Standard production
We started production of
submersible pump with Ni-
resist stages
2020
Branching out
We expanded our production
facilities and became the
second largest ESP producer
on the Russian market
Motor production
We opened new 4,000 sq. m
production shop to
manufacture submersible
motors.

4. Market presence
Major Russian oil companies like Lukoil and Rosneft
use our systems and increase their procurement
volume annually.
We also supply ESP and their parts to CIS countries
like Azerbaijan, Belarus and Kazakhstan.
Moscow
Izhevsk
Our ESPs are operated
in most oil producing
areas in Russia.

5. Facilities
Production
Metal casting shop
Machining shop
We have modern equipment like CNC workstations, automatic
molding machines, certified test benches and 3D printers.
Production system efficiency is provided by implementing lean
production methods 5S, Kaizen, KPI.
Injection molding shop
Assembly shop
Manufacturing area – over 14,000 sq m
Manufacturing capacity – 20 ESPs per day
Our facilities include:

6. Research and development
We have strong partnership with industry leading universities
and research institutes.
1. Fundamental study and research
Our engineers use modern CAD systems to develop and test
new design
2. Design
We use 3D printers to grow life-sized parts for practical tests
3. Rapid prototyping
We simulate realistic oil well environment and test our products
to improve performance and productivity of the pump
4. Testing
+7 3412 93 31 99 office@inp.company

7. Quality
We monitor the quality and manage it from start to finish at every
production stage.
To ensure the best performance our plant is equipped with:
• Chemical analysis laboratory
• Measuring tool
• Test benches
Every year we pass technical audits, held by oil companies like Rosneft,
Gazpromneft, Lukoil.

8. Staff
654 people work in our company.
High-skilled craftsmen work every day to meet and even
exceed customer’s expectations.
Our engineering team includes many professionals who
have deep expertise in oil production - they are members
of Russian academic societies, authors of scientific
publications and 16 patents.

9. Injection molding
Manufacturing capacity
160 000 parts per month
• impellers
• flow sections
• other ESP parts

10. Casting
Metal
• Impellers
• Diffusers
• Other ESP parts
Manufacturing capacity:
600 000 parts per month

11. Machining
• Impellers
• Diffusers
• Other ESP parts
Manufacturing capacity:
600 000 parts per month
+7 3412 93 31 99 office@inp.company

12. Submersible
Motors
Production
Manufacturing capacity:
350 motors per month
+7 3412 93 31 99 office@inp.company

13. Assembly
Manufacturing capacity
800 ESP per month

14. Energy saving ESP
system with improved
lifting power
INP Standard line
PRODUCT
LINE
Patented solution for
wells with severe
downhole environment
INP Hybrid line
ESP system for dual
production, mature or
deviated oil wells
INP Slim line

15. INP Standard line
Time-proven and
reliable system
INP Standard submersible pumps have
been proved in more than 8,000 active
wells, demonstrating reliable operation in
challenging downhole environment.
The model range includes components
with wide variety of modifications for
every particular challenge you may be
facing with: High temperature, high gas,
high abrasive solids content.
High performance
Smooth fall of efficiency factor throughout
lifecycle
Less vibration and unnecessary power
consumption
ELECTRIC SUBMERSIBLE PUMP
GAS SEPARATOR
SUBMERSIBLE MOTOR
MOTOR PROTECTOR
DOWNHOLE SENSOR
Production line
362, 406, 535 series
Nominal flow rate
15 – 740 m³/day
(113-9811 BPD)
Stage material
• alloyed cast iron
• including Ni-resist
Assembly types
• floating
• semi-compression
• compression

16. INP Standard line
fluid flow
We improved pump stages design
so each stage produces greater
amount of flow and lift.
That is why for the same total head
value our pumps require less
number of stages as compared
with other world-leading
manufactures.
That gives you advantages since
greatly reduces maintenance and
repair costs, makes the system
more ‘maintenance-friendly’ and
easy to install.
Improved
performance

17. Cost-effective and energy-efficient
18%
Up to
35%
INP Standard line
 Premium stage design for high efficiency and
reduced ESP length
 Smooth fall of efficiency factor throughout
lifecycle (no fast drop)
 Specific pump design to decrease vibration
and unnecessary power consumption
 Energy-saving permanent magnet motor
less power
consumption
+7 3412 93 31 99 office@inp.company

18. INP Hybrid line
Metal parts of production equipment are exposed to high
mineral deposits in the well with specific environment
That reduces flowline or causes equipment failure:
So we developed and patented our efficient solution – ESP Hybrid with polymer stages

19. INP Hybrid line
INP Hybrid line delivers high
acid-
corrosion-
heat-
gas- resistance
together with a metal-like strength.
APPLICATIONS
• Severe corrosive environment
• High salt deposition rate
• High water cut
• Increased viscosity of formation
fluid, viscous emulsions
• High content of non-abrasive
mechanical impurities like clay or
other
• High content of non-associated gas
on pump intake, up to 55 % without
additional gas handling devices
+7 3412 93 31 99 office@inp.company

20. ALONG WITH INHIBITION
EXTENDS PUMP SERVICE
LIFE UP TO 73%
INP Hybrid line
REQUIRES MINIMUM
INHIBITION TO OPERATE
WITHOUT CLOGGING
REQUIRES NO INHIBITION.
NO SCALE BUILD-UP.
Regular Anti-Scale Anti-Scale +
Ni-resist diffuser case
Polymer impeller
Ni-resist diffuser case
Polymer diffuser flow paths
Polymer impeller
Polymer impeller
Ni-resist diffuser case
Polymer diffuser lining
+7 3412 93 31 99 office@inp.company

21. INP Hybrid line
Energy efficient
 20 % less power consumption
 35% less power consumption for
wells with high salt deposits, high
gas content and non-abrasive
mixtures
 15% less power consumption due to
gaslift effect
 up to 10% due to higher efficiency
factor during lifting of formation fluid
in wells with viscosity of 10…60 cSt
at a pump intake.
Reliable in operation
 1.5 times higher mean run-to-
failure time in high water cut
 reduced plugging risk
especially while “on-and-off”
well use
 30% less friction wear in high
water cut
 4-5 times less impeller weight
 Improved shaft balance at high
rotational speed
Resistant to extreme
environment
 insoluble in any known solvent
 high acid- corrosion- heat- gas-
resistance
 metal-like strength
 operation temperature up to
270 °C
 triple reduction in salt
deposition rate and clogging
Fully customized
 three assembly types: floating,
semi-compression and
compression
 adapted ESP design
 wide range of submersible
motors and
 large choice of materials for
pump components

22. INP Hybrid line
Lower your production cost at each stage:
purchase of equipment, operation,
maintenance and repair.
 none or less inhibition required
 less power consumption
 low maintenance required
 extended run life
 reasonable price
+7 3412 93 31 99 office@inp.company

23. INP Slim line
 Mature wells
 Deviated wells
 Sidetracks
 Dual production
ADVANTAGES
APPLICATIONS
 Corrosion resistant
 Energy saving
 Reliable operation at frequent
on-and-off switching
FEATURES
 Case OD 69 mm (2.72 in)
 Flowrates 35 – 60 m³/d (220-378 BPD)
0
10
20
30
40
50
60
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
0 100 200 300 400 500
Efficiency,
%
&
Brake
horsepower/100
Head,
ft
Flowrate, BPD
Head
BHP
Efficiency
283
Performance capability @64 Hz/3750 RPM
BEP 283 BPD OD 2.72”
Our small-diameter ESP system is designed to operate
in mature wells with restricted spaces in aggressive
environment.
Now you can achieve the same or better returns when
the well has already passed its growth phase, became
deviated or reduced in size.
Delivering all the power and performance of a large
ESP, it easily runs through limited zones and stands
up to toughest downhole conditions: corrosion,
abrasion, low flow rate and high fluid viscosity.
Slim ESP system is a perfect solution for dual production
when there are two submersible pumps in a wellbore.
Also this system widens opportunities for wells with
complex completion schemes and limited space available.
Improved flow path design and patent-protected
technology provides reliable operation at high rotational
speeds, keeping the production rate of the well at its
maximum.
+7 3412 93 31 99 office@inp.company

24. Submersible pumps
INP pumps performance capability
0
6
12
18
24
30
36
42
48
54
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0 50 100 150 200 250 300 350 400 450 500
Efficiency,
%
&
Brake
horsepower/100
Head,
ft
Head
BHP
Efficiency
@60 Hz/3500 RPM
BEP 264 BPD OD 2.72”
0
15
30
45
60
75
90
105
120
0
5
10
15
20
25
30
35
40
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Efficiency,
%
&
Brake
horsepower/100
Head,
ft
Head
BHP
Efficiency
BEP 3094 BPD OD 4.06”
Production line
272, 362, 406, 535 series
Nominal flow rate
15 – 740 m³/day (113-9811 BPD)
Stage material
• alloyed cast iron including Ni-resist
• polymer composite
Special design for severe environment
abrasion, corrosion, and gas resistant
design or a combination of the three
Assembly types
• floating
• semi-compression
• compression

25. Submersible motors
We produce two types of submersible motors –
standard induction motors (asynchronous) and
permanent magnet motors (synchronous) in three
series – 406, 461 and 512 by housing OD,
depending on customer needs and application.
According to customer’s requirements we provide an
adaptor at the bottom of the motor to connect it to
downhole monitoring systems.
The motor casing can be plasma sprayed for excellent
corrosion resistance.
+7 3412 93 31 99 office@inp.company

26. Optional equipment
Downhole monitoring system
provides real-time control of
temperature, pressure, vibration
The control station is designed to
collect, process and store the
data from automated objects and
transfer it to control system
Variable frequency drive
monitors and controls
submersible pumps operation
+7 3412 93 31 99 office@inp.company

27. 0,0
50,0
100,0
150,0
200,0
250,0
300,0
350,0
400,0
0 10 20 30 40
Scale
deposition,
mg
Time, hour
0,0
50,0
100,0
150,0
200,0
250,0
300,0
350,0
400,0
0 10 20 30 40
Time, hour
Ni-resist impellers/diffusers
Polymer impellers/diffusers
+7 3412 93 31 99
Deposition rate test results
ESP with polymer impellers and diffusers demonstrated 3 times less deposition rate
clean polymer surface
of impeller heavy salts deposits
on the top bearing
clean polymer
flow paths
heavy salts deposits
on the connection flange

28. Place
West Siberia, Russia
Operational environment
Salts and asphaltene-resin-paraffin
deposits
MANIS
Technical report
387
486 486
609
280
452
647
176
927
23
447
1222
441
636
820
481
1192
772
1009
1671
1046
929
0
200
400
600
800
1000
1200
1400
1600
1800
1 2 3 4 5 6 7 8 9 10 Mean
value
Run-to-Failure,
days
Wells
Previous ESP INP ESP
Run to failure time
Result
Two times increase in run-to-failure time
MANIS
+7 3412 93 31 99 office@inp.company

29. Place
Samotlor, Western Siberia, Russia
Operational environment
Heavy glass sand in the well.
Corrosive formation fluid.
MANIS
Corrosion and abrasive resistance field tests
Result
Run-to-failure time increased by 1.73 times.
Working elements rejection after lifting –
24% that is much less than that of the
previous equipment.
No shaft seizure or damage.
Mean run-to-failure time of the previous equipment on the well was
250 days.
The equipment demonstrated rapid wear of the working elements,
shafts seizure and their damage after restart operation.
Unlike conventional pump systems, INP ESP stages are made of
polymer composite material and are much less affected by
aggressive environment – abrasive sands, corrosive fluids and
others.
INP ESP reliability was proved by the field tests and it worked
properly for 432 days that is 1.73 times longer.
Technical report
+7 3412 93 31 99 office@inp.company

30. Place
Tatarstan, Russia
Operational environment
High water cut (>80%).
MANIS
Result
11.86 and 12.73% decrease
in power consumption
MANIS
Energy saving
Place
Tatarstan, Russia
Operational environment
High water cut (90…92%).
Result
14.47 and 28.3% decrease in
power consumption
0 2 4 6 8 10
Well #2
Well #1
Power consumption, Kw*hr/m³
Prev ESP INP ESP
0 2 4 6 8 10
Well #2
Well #1
Power consumption, Kw*hr/m³
Prev ESP INP ESP
Technical report
+7 3412 93 31 99 office@inp.company

31. Patents and certificates
+7 3412 93 31 99 office@inp.company

32. CONTACT US AND SEE HOW WE CAN HELP YOU
Complete in-house production
INP key benefits
Science-based approach
We have the full production capability of an industrial enterprise but
still provide quick response and best service like a small company.
We are flexible and easily customize solutions.
26-year experience
Izhnefteplast.com office@inp.company +7 3412 93 31 99