82 www.blackburnsmetals.com
176 BLACKBURNS METALS LIMITED
Nationwide supply solutions for aluminium,
stainless steel, non-ferrous alloys and
thermoplastic sheet products...
Blackburns are one of the UK’s leading nationwide stockholders of aluminium,
stainless steel, non-ferrous alloys and semi-finished thermoplastic sheet products.
Its name has become synonymous with high quality products and services with
a reputation for innovative products and supply solutions.
Local stock is enhanced further by a central facility which carries over 10,000
tonnes of material in 200,000 square feet of warehouse space, all of which is
available on a daily basis to a network of strategically placed service centres,
providing immediate stock availability and local service to a wide range of
industries and market sectors.
Focused on the requirements of its customers, a significant investment has been
made in fabrication and processing facilities, allowing Blackburns to supply
material closer to final form, creating a real opportunity for a one-stop shop.
Blackburns remains responsive to the constant fluctuations in demand faced by
industry and with the ability to supply most parts of the UK within 24hrs, they are
committed to building long term cost saving relationships with their customers.
Contact your local Blackburns today...
(see back cover for locations and contact details)
83SIGN & DISPLAY MATERIALS - Innovation, Quality, Service...
ALUMINIUM RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
ALUMINIUM TEE SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
ALUMINIUM EXTRUSIONS - WALLBOARD SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
ALUMINIUM EXTRUSIONS - MISCELLANEOUS SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
ALUMINIUM ROUND POSTS & SQUARE POSTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
STEEL ROUND POSTS & SQUARE POSTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
BUCKLE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
STAINLESS STEEL BANDING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
STAINLESS STEEL CLIP SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
TWO PIECE UNI-CLAMP & COMPLETE OFFSET BRACKET ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . .95
ROAD TRAFFIC SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
ALOCHROMED & PAINTED SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
ALUMINIUM CIRCLES, TRIANGLES, OCTAGONS & BLANKS (+ BOLLHOFF RAILS) . . . . . . . . . . . . .97
PERMANENT ROAD TRAFFIC SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
PLASTISOL COATED STEEL CIRCLES, TRIANGLES, SHEET & BLANKS (+ BOLLHOFF RAILS) . . . . .98
GRP CIRCLES, TRIANGLES & SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
BCP TRAFFIC COMPOSITE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
BCP HOARDING PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
BCP TEMPORARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
BCP COMPOSITE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
STAINLESS STEEL SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
COMPOSITE SIGN TRAYS, POSTS & FINIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
SIGN KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
FRET WORK & BESPOKE SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
BCP COMPOSITE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
FOAMED PVC SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
CELUKA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
BFP - BLACKBURNS FLUTED PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
CAST ACRYLIC SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
POLYCARBONATE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
STEEL COLOR®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
MIRROR SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
PATTERNED SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
RAL COLOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Contact your local Blackburns today...
(see back cover for locations and contact details)
Blackburns Sign & Display Materials...
Blackburns are market leaders for the supply of component parts to the commercial and
traffic sectors. With a comprehensive range of sign components and ‘semi fabrication’
options, sign makers are able to choose between buying individual components such as
aluminium painted sheet, rails or posts as separate items, or in kit form with bespoke
fabrication to the customers finished requirements. Blackburns have the ability to
produce bespoke sign trays or cassettes and intricate shape signs for external and
internal purposes.
84 BLACKBURNS METALS LIMITED
5000mm I I I
Aluminium Rails
SMALL RAIL
MEDIUM RAIL
LARGE BOLLHOFF RAIL
MEDIUM INTERLOCK
LARGE INTERLOCK
3000mm I I I
5000mm I I I
6000mm I I I I
6000mm I I
5000mm I I
6000mm I I
6000mm I I
3000mm I I I I
5000mm I I I I
PAINTED PAINTED PAINTED MILL
LENGTH GREY BLACK WHITE FINISH
(BS 381C/693) (RAL 9005) (RAL 9016)
SMALL FLANGED RAIL
85Sign & Display Materials
Aluminium
Tee Sections
SMALL TEE SECTION
LARGE TEE SECTION
3000mm I I I I
5000mm I I I I
3000mm I I I I
5000mm I I I I
HOLLOW TEE (Expands Large and Large Interlock Aluminium Rails)
Allows the length of Large, and Large Interlock Aluminium Rails (page 84)
to be increased by connecting two pieces of sign channel.
The Hollow Tee component is inserted inside the Aluminium Rail and
another piece attached - Ideal for signs exceeding 6 metres in length.
PAINTED PAINTED PAINTED MILL
LENGTH GREY BLACK WHITE FINISH
(BS 381C/693) (RAL 9005) (RAL 9016)
For information on our
range of Offset Brackets
and Complete Offset
Bracket Assemblies,
please see Page 95.
SUPPORT &
SIGN STIFFENING CD
Blackburns Metals
offer a Signload
Program for Support
and Sign Stiffening
to BS EN 12889/1-2007
(System Requirements:
Windows 2000, XP and Vista)
For further details please
contact your nearest
Blackburns service centre.
(see back cover for locations
and contact details...)
HOLLOW TEE
86 www.blackburnsmetals.com
Wallboard
Sections
FOR 1/8” BOARD
Wallboard
Sections
FOR 3/16” BOARD
Wallboard
Sections
FOR 1/4” BOARD
1
⁄8” 1
⁄8”
Continual Run End Stop
3
⁄16”
Continual Run
3
⁄16”
End Stop
1
⁄4” 1
⁄4”
Continual Run End Stop
87Sign & Display Materials
Wallboard
Sections
FOR 1/2” BOARD
Wallboard
Sections
FOR 3/4” BOARD
Wallboard
Sections
FOR 1” BOARD
1
⁄2” 1
⁄2”
Continual Run End Stop
1
⁄2” 1
⁄2”
External Corner Internal Corner
1142 953
3
⁄4” 3
⁄4”
Continual Run End Stop
1143 1144
1” 1”
Continual Run End Stop
88 BLACKBURNS METALS LIMITED
Miscellaneous
Sections
924 926 927
0.179 kg/m 0.394 kg/m 0.506 kg/m
807 855 857
0.506 kg/m 0.271 kg/m 0.167 kg/m
733 734 806
0.190 kg/m 0.210 kg/m 0.381 kg/m
89Sign & Display Materials
928 929 952 972
0.430 kg/m 0.368 kg/m 0.176 kg/m 0.271 kg/m
Hanging Z Section
0.137 kg/m
90 www.blackburnsmetals.com
Aluminium
Round Posts
Aluminium
Square Posts
50mm I I I I
76mm I I I I
89mm I I I I
Other sizes available upon request
Available in 3m to 6m lengths.
A full range of post caps and base plates are also available with prices on request.
Standard RAL Colours to order.
PAINTED PAINTED ANODISED MILL
SIZE Ø WHITE GREY SILVER FINISH
(RAL 9016) (BS 381C/693) (AA25)
50 x 50mm I I I I
76 x 76mm I I I I
100 x 100mm I I I
Available in 3m to 6m lengths.
Aluminium Square Posts can also be Anodised Silver on request.
A full range of post caps and base plates are also available with prices on request.
Standard RAL Colours to order.
PAINTED PAINTED PAINTED MILL
SIZE WHITE GREY BLACK FINISH
(RAL 9016) (BS 381C/693) (RAL 9005)
91
SIZE PVC GREY
Sign & Display Materials
Steel
Round Posts
Steel
Square PostsAvailable on request I
Available from 3m lengths upwards.
A full range of stainless steel clips, post caps and base plates are also
available with prices on request.
50mm I I
60mm I I
76mm I I
89mm I I
114mm I I
140mm I I
168mm I I
197mm I I
219mm I I
Available from 3m lengths upwards.
A full range of stainless steel clips, post caps and base plates are also
available with prices on request.
SIZE Ø PVC GREY GALVANISED
92 BLACKBURNS METALS LIMITED
Buckle Systems
Buckles are sold in quantities of 100
TYPE 1 BUCKLE
TYPE 2 BUCKLE
TYPE 3 BUCKLE
STANDARD BUCKLE
1/2” Wide
3/4” Wide
BUCKLE SYSTEMS
93Sign & Display Materials
Stainless Steel
Banding Systems
BANDING
Banding is available in:
1/2” x 100ft Coils
3/4” x 100ft Coils
CHANNEL CLAMPS
1/2” WIDE SCREW BAND BUCKLE STRAPS
16” Lengths
18” Lengths
24” Lengths
36” Lengths
44” Lengths
1/2” WIDE BUCKLE STRAPS
18” Lengths
26” Lengths
36” Lengths
44” Lengths
3/4” WIDE BUCKLE STRAPS
18” Lengths
26” Lengths
36” Lengths
44” Lengths
BANDING SYSTEMS
94 www.blackburnsmetals.com
Stainless Steel
Clip Sections
BACK TO BACK CLIPS
TWO BOLT CLIPS
TWO BOLT
HEAVY DUTY ‘D’ CLIPS
TWO BOLT MINI ‘D’ CLIPS
ONE PIECE CLIPS
SQUARE &
RECTANGULAR CLIPS
50mm
60mm
76mm
89mm
114mm
140mm
168mm
194mm
219mm
244mm
50mm
60mm
76mm
89mm
114mm
127mm
50mm
60mm
76mm
89mm
114mm
13mm
16mm
19mm
25mm
50 x 50mm
76 x 76mm
80 x 80mm
100 x 100mm
SIZE Ø
95Sign & Display Materials
Complete
Small
Offset Bracket
Assemblies
Complete
Large
Offset Bracket
Assemblies
Aluminium
Offset Brackets
ALUMINIUM OFFSET BRACKETS & TWO PIECE UNI-CLAMP
200mm I I I
225mm I I I
300mm I I I
375mm I I I
450mm I I I
LENGTH PAINTED PAINTED MILL
incorporating BLACK GREY FINISH
Tee Section (RAL 9005) (BS 381C/693)
200mm I I I
225mm I I I
300mm I I I
375mm I I I
450mm I I I
600mm I I I
750mm I I I
900mm I I I
LENGTH PAINTED PAINTED MILL
incorporating BLACK GREY FINISH
Tee Section (RAL 9005) (BS 381C/693)
TWO PIECE UNI-CLAMP
76mm Diameter
96 BLACKBURNS METALS LIMITED
Alochromed
& Painted Sheet
Processing facilities are
available to cut to
customised finished sizes.
All sizes can be supplied
with fixing rails attached
using the blind riveting
system.
Sheets are available in
other colours and sizes
on request.
Grey one side 6’ x 3’ x 11swg
6’ x 4’ x 11swg
8’ x 4’ x 11swg
10’ x 4’ x 11swg
10’ x 5’ x 11swg
2438mm x 600mm x 11swg
3048mm x 600mm x 11swg
2100mm x 1525mm x 11swg
2500mm x 1250mm x 1.5mm
2438mm x 1219mm x 2.5mm
Grey two sides 6’ x 3’ x 11swg
8’ x 4’ x 11swg
10’ x 5’ x 11swg
Grey back with white front 6’ x 3’ x 11swg
6’ x 4’ x 11swg
8’ x 4’ x 11swg
2100mm x 1525mm x 11swg
2438mm x 1219mm x 2.5mm
10’ x 5’ x 11swg
Grey back with black front 8’ x 4’ x 11swg
Black one side 6’ x 3’ x 11swg
6’ x 4’ x 11swg
8’ x 4’ x 11swg
10’ x 5’ x 11swg
Alochromed only 8’ x 4’ x 11swg
(all sizes can be Alochromed) 10’ x 5’ x 11swg
2500mm x 1250mm x 1.5mm
White one side 2500mm x 1250mm x 0.7mm
2500mm x 1250mm x 1.0mm
2500mm x 1250mm x 1.5mm
2500mm x 1250mm x 1.8mm
2500mm x 1250mm x 2.0mm
3000mm x 1250mm x 1.5mm
3000mm x 1500mm x 1.5mm
8’ x 4’ x 11swg
Silver anodised sheet 2500mm x 1250mm x 1mm
2500mm x 1250mm x 1.5mm
2500mm x 1250mm x 2mm
2500mm x 1250mm x 3mm
FINISH SIZERoad Traffic Signs
97Sign & Display Materials
Aluminium Circles
Aluminium
Triangles
All Aluminium blanks can be supplied with Sign Channels attached
using a blind rivet system.
TO BS EN 12889/1-2007
REGULATIONS
300mm I I I I
450mm I I I I
600mm I I I I
750mm I I I I
900mm I I I I
1200mm I I I I
1500mm I I
Other sizes available upon request
PAINTED PAINTED PAINTED PAINTED
SIZE GREY BLACK GREY BLACK
(BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED)
by Bollhoff System
600mm I I I I
750mm I I I I
900mm I I I I
1200mm I I I I
1500mm I I
Other sizes available upon request
PAINTED PAINTED PAINTED PAINTED
SIZE GREY BLACK GREY BLACK
(BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED)
by Bollhoff System
Aluminium
Octagons
600mm I I I I
750mm I I I I
Other sizes available upon request
PAINTED PAINTED PAINTED PAINTED
SIZE GREY BLACK GREY BLACK
(BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED)
by Bollhoff System
98 www.blackburnsmetals.com
Permanent
Road Traffic Signs
Plastisol Coated
Steel Circles
Plastisol Coated
Steel Triangles
Plastisol Coated
Steel Sheet
Plastisol Coated Steel Circles 300mm
450mm
600mm
750mm
900mm
1200mm
Plastisol Coated Steel Triangles 600mm
750mm
900mm
1200mm
Plastisol Coated Steel Sheet 2440mm x 1200mm x 1.2mm
SHAPE SIZE
All Plastisol Panel sizes can be supplied with Sign Channels attached
using a blind rivet system.
RESISTANCE TO AGGRESSIVE SUBSTANCES
• ACIDS: very good
• ALKALIS: very good
• CHLORINE SOLVENTS: good
- Aromatic: average
- Alcoholic: very good
- Aliphatic: good
• MINERAL OILS: Resistance depends on the gas or liquid
concentrations, and whether there is permanent contact.
In all cases please consult us.
PROPERTIES OF PVC PLASTISOL
TOTAL DRY FILM THICKNESS . . . . . . . . . . . . . . . . . . . . . . .200 microns
COATING FINISH . . . . . . . . . . . . . . . . . . . . . . . . . .Leathergrain emboss
GLOSS LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 - 40%
MAXIMUM AMBIENT TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . .60°C
MINIMUM FORMING TEMPERATURE . . . . . . . . . . . . . . . . . . . . . .+10°C
MINIMUM BENDING RADIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OT
SCRATCH RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500g
CORROSION RESISTANCE
1) Salt spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 hours
2) Humidity cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 hours
REVERSE COAT Although the coat on the reverse side is usually not
required to have UV resistance, it must still be corrosion resistant and
highly adhesive. On a well cleaned and chemically pre-treated surface,
the primer and epoxy coats on the reverse side provide a coating that
fully meets these requirements.
99Sign & Display Materials
PERFORMANCE
The time period before first maintenance is needed varies from 10 to 17
years, depending on the environment, profile, orientation and colour.
INFORMATION
Polyvinyl chloride based thermoplastic resin (PVC Plastisol) particularly
suitable for industrial applications. This coating is available in coil or cut-
length form supplied on hot-dipped galvanised substrate.
This products has good corrosion resistance and good handle-ability due
to the thickness of the coating. It has excellent formability characteristics
and is suited for Road Sign manufacture.
Standard colours are Road Traffic Grey and Black.
EMBOSSED PLASTISOL 200␮m
Recommended for aggressive atmospheres: urban sites, chemical
industry, coastal zones.
COATING TECHNICAL PROPERTIES
THICKNESS (THICKNESSES ARE NOMINAL VALUES)
• Embossed Plastisol 200␮m - 5␮m (primer) + 195␮m
• Protection: None or FST film
FLEXIBILITY
• Bending: (up to 1.5mm) OT on galvanised
• Drawability: good
• Shock resistance: excellent
HEAT RESISTANCE
• Maximum continuous temperature: 60°C
• Fire classification: M1
CHEMICAL CHARACTERISTICS
CORROSION RESISTANCE
• Tropical test: 1000 hours
• ECCa T8 Salt Spray Test: 1000 hours
100 BLACKBURNS METALS LIMITED
GRP Circles
GRP Triangles
GRP Sheet
300mm
450mm
600mm
750mm
900mm
1200mm
1500mm
Other sizes available upon request
CIRCLE SIZES (DIAMETER)
600mm
750mm
900mm
1200mm
1500mm
Other sizes available upon request
TRIANGLE SIZES (VERTICAL HEIGHT)
8’ x 4’ x 3.2mm (also available in white)
10’ x 5’ x 3.2mm
Other sizes available upon request
SHEET SIZE
All GRP Sheet sizes can be supplied with Sign Channels attached using
a blind rivet system.
TABLE 2
NOTE: These self-piercing rivets are supplied with either a silver or black Kalgard
finish and are available from either Bollhoff or Henrob.
RIVET PART NO. R20845CK02 R20845C05
RIVET LENGTH 8mm 8mm
RIVETING THICKNESS 4mm 6mm
SIGN FACE GRP GRP
STIFFENER Aluminium Aluminium
BOLLHOFF / HENROB RIVET RECOMMENDATIONS
101Sign & Display Materials
SIGN CONSTRUCTION
The adhererable sign face can be applied to either face of GRP Panels.
STIFFENING AND RIVETING
Support channels may be secured to the back of the panels by the
following methods:
• BOLLHOFF non-penetrating rivet system.
• Adhesives using 3M 4980 VHB Tape or 3M Scotchweld DP 460.
SUPPORT RAIL RECOMMENDATIONS
GRP Sheet has good tensile strength and impact resistance. The nature of
GRP is that it is more flexible than Aluminium. To obtain the best use and
service life it is recommended that the support rails, which provide
stiffening, are fixed in accordance with TABLE 1.
TABLE 1
SUPPORT RAILS SHOULD BE FIXED A MINIMUM OF 30MM FROM THE RUNNING EDGE OF
THE SIGN. IF A SHEET JOINING SECTION IS TO BE FITTED BY MEANS OF RIVETING, THEN
THE RIVET SHOULD NOT BE WITHIN 15MM OF THE SHEET EDGE.
GRP Sheet is available in 3.2mm thickness. When fixing aluminium
support rails by means of a non-penetrating rivet system, a maximum rivet
spacing of 150mm should be adopted.
NOTE: GRP Sheet signs will flex more than Aluminium signs of the same
size until they are mounted on posts, hence it is advisable to store
completed signs flat or with support rails vertical to prevent possible
damage to the sign facings.
BOLLHOFF / HENROB RIVET RECOMMENDATIONS
Due to the different properties of the Aluminium alloy and GRP sign plate
used for signs, it is necessary to change rivets for each material thickness
as per TABLE 2 (see page 100).
• DO NOT rivet within 15mm from the edge of the GRP sign plate.
• Riveting pressure may need to be adjusted to suit the ductility of
the materials being riveted.
• Should not be necessary to change Upsetting Die or Nose Assembly.
0.50m 2 400mm
0.75m 3 325mm
0.90m 3 400mm
1.00m 4 300mm
1.20m 4 366mm
1.50m 5 350mm
1.75m 6 380mm
2.00m 7 317mm
2.25m 8 340mm
2.44m 8 335mm
SIGN SECTION HEIGHT NO. OF RAILS MAX. RAIL SPACING
102 www.blackburnsmetals.com
BCP
Hoarding Panel
BCP Traffic
Composite Sheet
APPROVED for
Permanent Road Signs
BCP FOR ALL YOUR SIGN MAKING NEEDS...
Due to the excellent hard smooth finish, BCP lends itself extremely well
to sign manufacture. BCP can be digitally or screen printed, have vinyl
lettering and sheet applied and can also be spray painted. Combined
with the pre-finished coloured polyester coating, it is truly a remarkable
product for creating signs that can be shaped and formed, with a unique,
hard-wearing finish that exudes quality. A range of colours and finishes
are available from our branches throughout the UK.
If you have a requirement for a specific RAL or Pantone colour then please
contact your local Blackburns service centre, we also provide a range of
finishes from granite and timber effects to metallics in many colours.
2440 x 1220 x 2mm I
2440 x 1220 x 3mm I I
3000 x 1500 x 3mm I
3050 x 1500 x 3mm I
(Aluminium skin thickness 0.21mm)
SIZE WHITE WHITE WHITE
MATT BOTH SIDES MATT ONE SIDE MATT / GLOSS
300mm
450mm
600mm
750mm
900mm
1200mm
Other sizes available upon request
BCP CIRCLES (DIAMETER) - STANDARD ROAD TRAFFIC SIZES
600mm
750mm
900mm
Other sizes available upon request
BCP TRIANGLES (VERTICAL HEIGHT) - STANDARD ROAD TRAFFIC SIZES
I 2000 x 1000 x 3mm 0.5mm
I 8’ x 4’ x 3mm 0.5mm
I 10’ x 5’ x 3mm 0.5mm
Meeting BS EN 12889/1-2007 Regulations
BCP TRAFFIC SIZE SKIN
103Sign & Display Materials
BCP Temporary
BCP
Composite Tray
Stainless Steel
SheetSatin Polished 2500 x 1250 x 0.7mm T304
(One Side 240s) 2500 x 1250 x 0.9mm T304
2500 x 1250 x 1.2mm T304
2500 x 1250 x 1.5mm T304
2500 x 1250 x 3.0mm T304
Satin Polished 2500 x 1250 x 0.7mm T316
(One Side 240s) 2500 x 1250 x 0.9mm T316
2500 x 1250 x 1.2mm T316
2500 x 1250 x 1.5mm T316
2500 x 1250 x 3.0mm T316
Mirror Polished 2500 x 1250 x 0.7mm T304
(One Side) 2500 x 1250 x 0.9mm T304
Sheets are available in other gauges and sizes on request
FINISH SIZE TYPE
BCP COMPOSITE TRAY SIGNS MADE TO ORDER...
Blackburns Metals offer an in-house service to manufacture BCP composite
panel into return-edge signs.
Sign channels can also be attached using the blind rivet system.
I 8’ x 4’ x 3mm 0.21mm
I 10’ x 5’ x 3mm 0.21mm
Other sizes available upon request
BCP TEMPORARY SIZE SKIN
104 BLACKBURNS METALS LIMITED
105
Composite
Sign Trays, Posts
& Finials
Sign & Display Materials
Blackburns have access to the largest and most comprehensive range
of Signs and Sign Components in the UK. Our strategy is simply to
provide a quality product and responsive delivery at a very competitive
price. Your customers will not wait for extended lead times and neither
should you.
WE WILL GET YOUR ORDER RIGHT FIRST TIME,
DELIVERED ON TIME, EVERY TIME.
Blackburns also offer Composite Sign Trays attached to Aluminium
or Steel Posts in the following sizes and finishes complete with finials
or blanks.
ALUMINIUM POSTS
• 76mm Square Powder Coated (white)
• 76mm Diameter Powder Coated (grey, white or silver anodised)
• 89mm Diameter Powder Coated (white)
STEEL POWDER COATED POSTS
• 76mm Diameter Powder Coated (grey)
• 89mm Diameter Powder Coated (grey)
FINIALS / BLANKS
• 76mm Square Powder Coated (white or mill finish)
• 76mm / 89mm Diameter Powder Coated (grey, white or mill finish)
The Image on the left illustrates the type of sign you will be able to
manufacture with the new Rivnut & Bolt System using the above
Blackburns products and finishes.
Unrivalled Stock Range in
SIGN PRODUCTS
Open your account TODAY...
or pay by credit card
Contact your local Blackburns today
(see back cover for locations and contact details)
106 www.blackburnsmetals.com
Sign Kits
Fret Work &
Bespoke Signs
OFFSITE MANUFACTURING SERVICE...
With supply of our unitised sign systems or sign kits, we offer our sign
trade customers an off-site manufacturing service to allow them to
concentrate on the added value of sign design and installation.
Produced under quality controlled factory conditions, this robust
range of signs can be sourced incorporating an aluminium composite
sign tray, square or round posts with finials available in white and
grey from stock or mill finish for subsequent painting to customer
specification. With complementary accessories and simple assembly,
these low maintenance sign kits provide a complete solution which
should also help reduce delivery lead times to the end customer.
INCREASED CAPACITY AND QUICKER LEAD TIMES...
Blackburns Metals have invested heavily in developing the sign
manufacturing element of its business, with the introduction of the
new AXYZ Router to complement our existing machines, this has
enabled Blackburns to increase its capacity, offering quicker lead
times with the facility to cut specific and bespoke sizes, fret work
lettering and shapes to our customers immediate requirements.
Manufactured from the full range of sign making materials, such as
BCP composite sheet, cast acrylic and polycarbonate.
Sign trays are a large part of the business and we can manufacture
many different sizes, along with cutting a variety of shapes including
Triangles, Circles, Rectangles, Octagons and Hexagons from the full
range of materials.
107Sign & Display Materials
Blackburns Sign Tray & Fret Work...
Blackburns CNC Router allows the design and manufacture of bespoke composite
sign trays and fret work to the customers specification, like those shown in the
images above.
for further info contact your local Blackburns
(see back cover for locations and contact details)
108 BLACKBURNS METALS LIMITED
109Sign & Display Materials
110 www.blackburnsmetals.com
BCP
Composite Sheet Aluminium features Al-Mn alloy series 1100
Sheet thickness 0.3mm
Panel exterior surface Gloss
Polyester coating 20 microns
Protective plastic film 50 microns
Panel interior surface Matt
Standard sizes 2440 x 1220 x 2mm
3050 x 1500 x 2mm
Not all sizes are listed. 3050 x 1000 x 3mm
Please contact your local 2440 x 1220 x 3mm
Blackburns service centre 3050 x 1500 x 3mm
for more information. 3000 x 2000 x 3mm
4050 x 1500 x 3mm
3050 x 1250 x 4mm
3050 x 1500 x 4mm
4050 x 1500 x 4mm
Standard colours in 3mm
2mm / 4mm thickness
Available in White only
Customer specials require a minimum run of 600m2
NOTE: Colours may vary slightly due to CMYK colour conversion
Bright White Ultramarine Blue
RAL 5002
Night Blue
RAL 5022
Traffic Red
RAL 3020
Traffic Green
RAL 6024
Traffic Yellow
RAL 1023
Bronze
Metallic
Silver
RAL 9006
Jet Black
RAL 9005
Light Ivory
RAL 1015
Moss Green
RAL 6005
Brushed
Aluminium
Mirror Polished
Silver
Mirror Polished
Gold
BLACKBURNS COMPOSITE PANEL (BCP)
111Sign & Display Materials
BCP (POLYESTER COATING) SHEET SPECIFICATIONS
PANEL DIMENSIONS
Panel Thickness 2mm / 3mm / 4mm
Aluminium Thickness 0.3mm
BCP Light 0.21mm Skin
Sheet Weight 3.17m2.k / 4.27m2.k / 5.10m2.k
Thickness ±0.1mm
Width -1mm ~ +2mm
Length -1mm ~ +3mm
Diagonal ≤3mm
Thermal Expansion ≤4.00 x 10 -5 /
o
C
Aluminium Thickness ±0.02mm
Paint Thickness (micron) ≥20
Pencil Hardness ≥HB
Toughness of coating ≤HB
Impact Strength 50kg . cm2, Excellent, without crack
Boiling Water Resistance Boiling for ≥2hrs in 99
o
C±1 without change
Acid Resistance No Change (Immerse in 2% HCl 24hrs)
Alkali Resistance No Change (Immerse in 2% NaOH 24hrs)
Solvent Resistance No Change (Cleaned x100, with Xylene by 1kgf)
Cleaning Resistance No Change (Immerse in 20# Engine Oil 24hrs)
Peel Strength 180
o
≥5.8 N/mm
Temperature Resistance 50 to 90
o
C
Sound Absorption NRC 0.05
Sound Attenuation Rw db 27 / 28 / 29
Water Absorption % by Vol. 0.01
Thermal Performance Thermal Deforming ≥105
o
C - ASTM D 648-01
Thermal Resistance 0.033 (m2.k) / W
Thermal Conduction Coefficient 5.31W / m2.k
Core Composition High Pressure LDPE Polyethylene
DIMENSIONAL TOLERANCES
SURFACE PROPERTIES
PRODUCT PROPERTIES (2mm / 3mm / 4mm)
112 BLACKBURNS METALS LIMITED
Foamed PVC
Sheet
IDEAL FOR PRINT AND DISPLAY
Our wide range of free foamed PVC sheets, with smooth matt surface, are
particularly suited to print and display applications, accepting any form of
graphic overlay including screenprint, digital print direct and vinyl lamination.
Produced using chemical blowing agents to create a fine homogenous
cell structure, foamed PVC sheets are half the weight of solid PVC while
remaining flat and rigid, a key requirement for both processing and
application. Significant chemical resistance and compliant with all
international fire resistance standards, foamed PVC sheets can be used
safely in many demanding environments.
EXCEPTIONAL PRINT PERFORMANCE
For effective digital print output, subtractive colour mixing relies on
absorbing some wavelengths of light while reflecting others. For our large
format digital print customers, printing direct to substrate, our brighter
white foamed PVC sheet helps deliver a higher level of reflection from the
surface for printed colours that appear more vibrant with sharp, well
defined image definition.
APPLICATIONS
Readily fabricated and formed using conventional tools and equipment, our
foamed PVC sheets are suitable for a wide range of applications including
signage, hanging displays, framed panels, wall mounted, printed display
panels, point of purchase fixtures, wall cladding, partitions and suspended
ceilings.
Our foamed PVC sheets also make an ideal core material for structures in
the marine industry due to a combination of features including a high
insulation value, safe fire behaviour to the extent that the product is self-
extinguishing and other characteristics, including a high bending stiffness,
good strength to weight ratio and the ability to reduce noise, providing
an efficient acoustic barrier.
2440 x 1220 x 3mm I I I
3050 x 1560 x 3mm I I
3050 x 1220 x 3mm I
2440 x 1220 x 5mm I I
3050 x 1220 x 5mm I
2440 x 1220 x 10mm I
3050 x 1560 x 10mm I
Other sizes available upon request *LD = LOW DENSITY
FOAMED PVC SHEET WHITE WHITE LD* BLACK
113Sign & Display Materials
114 www.blackburnsmetals.com
Celuka Sheet WHAT IS CELUKA?
Celuka is primarily a process and as with free foamed PVC, Celuka
produces a sheet that has been expanded with gas to create a cell
structure that helps to deliver a rigid, yet lightweight product.
In the Celuka process the sheet is cooled immediately upon exiting
the die which acts to suppress cell formation at the surface, creating
a hard, high quality finish, while allowing the hot melt to expand
inwards. The process is typically preferred for thicker sheets,
available from 10mm.
APPLICATIONS
An excellent replacement material for wood based products, Celuka
sheets have the same screw pull rating as pine yet will never be
troubled by rot, mould, swelling, chemical attack or insect infestation
and have extremely safe fire performance to BS476/7 Class 1.
Celuka sheets are suitable for use in many different applications, as
with free foamed PVC, including advertising, display structures,
cladding, lining and more.
2440 x 1220 x 10mm
3000 x 1220 x 13mm
3050 x 1220 x 19mm
Other sizes available upon request
WHITE CELUKA SHEET
115Sign & Display Materials
116 BLACKBURNS METALS LIMITED
BFP - Blackburns
Fluted Panel
WHAT IS BLACKBURNS FLUTED PANEL (BFP)?
BFP is the ideal printing medium. Its double-sided corona treatment allows
easy printing, even for digital printing. BFP is resistant to moisture, it is strong
and still very light. This makes BFP the perfect substrate for outside and inside
applications. The corona treatment also provides a better adhesion when
gluing the sheets to other materials, or when using adhesives.
BFP can be easily cut or die-cut into virtually any shape.
BFP is available in a variety of colours.
BFP is extruded from polypropylene copolymer, it is much more durable
than cardboard and is completely recyclable.
BFP - TECHNICAL DATA
MATERIAL Polypropylene copolymer
COLOURS STANDARD: Black, White, Natural
OPTIONAL: Grey, Yellow, Red, Blue, Orange, Green
We can match specific colour requirements
(subject to minimum order quantity)
THICKNESS 2 – 10 mm
WEIGHT 250 – 2000 g/m2
WIDTHS 300 – 2600 mm
LENGTH < 300 g/m2
: 400 – 8000 mm
< 650 g/m2
: 300 – 8000 mm
> 650 g/m2
: 200 – 8000 mm
TOLERANCES Length: -0/+0,5 %
Width: ± 3 mm
Squareness: ± 0,5%
CORONA TREATMENT 38 dyne lasting, double-sided
RECYCLABILITY 100% recyclable , class 5
BEHAVIOUR Resistant to water, greases and oils
Good resistance to mineral and organic
acids and solvents
OPTIONAL FEATURES UV Treated
Anti-static
Flame Retardant
Micro-perforated
2440 x 1220 x 4mm
2440 x 1220 x 5mm
2440 x 1220 x 6mm
2440 x 1220 x 10mm
3050 x 1500 x 5mm
3050 x 1500 x 10mm
Other sizes available upon request
BFP WHITE FLUTED PANEL
117Sign & Display Materials
118 www.blackburnsmetals.com
BFP - Blackburns
Fluted Panel
BFP - TECHNICAL DATA
PP* = TEST RESULTS BASED UPON RAW MATERIAL
Temporary and limited list made to our best knowledge at this time.
The technical data concerning products is not binding and is given for guidance only.
For further information please contact your nearest Blackburns service centre.
(see back cover for locations and contact details...)
THERMAL PROPERTIES
PROPERTIES METHOD UNITS PP*
Coefficient of linear expansion ASTM D696 mm/mo
C 0.18
Specific Heat DSC J/go
C 1.68
Heat Deflection Temp. (0.46 MPa) ISO 75 o
C 78
Heat Deflection Temp. (1.82 MPa) ISO 75 o
C 52
Vicat Softening Point (1 kg) (10N) ISO 306 o
C 148
Vicat Softening Point (5 kg) (50N) ISO 306 o
C 78
MECHANICAL PROPERTIES
PROPERTIES METHOD UNITS BFP
Compression Strength 2.1mm/350g Internal IPB N/cm2
min. 37
at maximum 2mm/400g Internal IPB N/cm2
min. 41
3mm/400g Internal IPB N/cm2
min. 30
3mm/650g Internal IPB N/cm2
min. 80
4.5mm/1000g Internal IPB N/cm2
min. 144
OPTICAL PROPERTIES
PROPERTIES METHOD UNITS BFP
Light Transmission 2mm/400g Internal IPB % 58
(Clear Sheet) 2.5mm/450g Internal IPB % 53
3mm/500g Internal IPB % 51
4mm/1000g Internal IPB % 37
ELECTRICAL PROPERTIES
PROPERTIES METHOD UNITS PP*
Surface Resistivity ASTM D257 Ω ca.1013
Dielectric Constant (at 1MHz) ASTM D150 - 2.25
Dissipation Factor (tg ∂ at 1MHz) ASTM D150 - < 5x10-4
Dielectric Strength (500V/sec) ASTM D149 kV/mm 70
MECHANICAL PROPERTIES
PROPERTIES METHOD UNITS PP*
Tensile Strength (50 mm/min) ISO 527 MPa 38
Elongation at break (50 mm/min) ISO 527 % 800
Flexural Modulus ISO 178 MPa 1250
Impact Strength Izod (23o
) ISO 180 kJ/m2
80
Shore D Hardness ISO 868 - 66
PHYSICAL PROPERTIES
PROPERTIES METHOD UNITS PP*
Specific Gravity PP ISO 1183 g/cm3
0.907
Water Absorption ISO 62 % 0.02
119Sign & Display Materials
BFP - PRINTING
BFP sheets are preferably printed by means of screenprinting.
To assure a good adhesion of the inks, Corona treatment of the sheets is obliged.
For screenprinting it is recommended to use solvent-based or UV inks.
Water-based inks are giving poorer results.
ADVISED SCREENS
The finer the mesh of the screen, the finer the print. The rougher the screen,
the thicker the print layer will be.
Printing with solvent-based inks, screens with 120 lines/inch are recommended.
For thicker prints, rougher screens should be used.
Printing with UV-based inks, screens with 150-180 lines/inch are recommended.
If rougher screens are used with UV inks, the ink would not dry fast enough.
DRYING OF SOLVENT-BASED INKS
The drying of the ink can be realised in dry-racks in a drying oven (furnace).
The drying time and temperature is dependant on the sheet thickness, the
thickness of the printed layer and the type of drying oven. Proper tests prior
to production are recommended.
DRYING OF UV-BASED INKS
UV-based inks are dried by UV-radiation. The drying happens in a split second.
The speed of exposure to this UV-radiation source is dependant on the
intensity of the UV-radiation, thickness of the printed layer, colour of print, etc.
Whilst using solvent-based inks, it is advised to keep in mind that the ink can
dry after a while into the screen when not operating. Printing with UV-inks
doesn't have this risk, since inks are drying only under UV-radiation.
There are a lot of ink-suppliers who offer inks suitable for printing on
polypropylene sheets. The best ink will be different for every printer, so
proper testing is advised.
WE CAN RECOMMEND THE FOLLOWING INKS
SOLVENT-BASED INK SUPPLIERS:
• POLYPRO TPP
• MASTERFLEX RA
• UNIVERSAL SE
UV-BASED INK SUPPLIERS:
• PLASTOLUV
• UV EXCURE
The printing information
provided on this page is
based on current knowledge
and experience. The data
does not imply any warranty
from Blackburns Metals or
the manufacturer towards
third parties. Users should
consider this data as
a guideline and gather
additional information, to
make independent decisions
regarding the proper use,
disposal, safety towards other
parties and the protection of
the environment.
For further information
please contact your
nearest Blackburns
service centre or email...
info@blackburnsmetals.com
(see back cover for locations
and contact details...)
120 BLACKBURNS METALS LIMITED
Cast Acrylic Sheet Cast acrylic sheet is available from stock in 3mm to 25mm thickness
and are also available to order in block, up to 50mm thick.
Produced by cell casting between glass plates, cast acrylic sheet
transmits 93% of visible light, offering a clarity that is superior to all
other thermoplastic sheet materials and glass with the advantage of
being half the weight with five times the impact strength. The perfect
material for designers looking to create a visual impact, cast acrylic
sheet can also have the edges polished to the same clarity as the
surface of the sheet.
The UV stability of cast acrylic means the material offers extreme
weather resistance in all environments and is offered with a 10 year
warranty assuring you of its long-term dependability and performance.
DIVERSE RANGE
Available in a green tint to provide the appearance of glass, a range of
neutral tints, primarily for glazing applications, black and a wide range
of transparent, translucent and opaque colours, all produced from pure
colour pigments, cast acrylic sheets can be colour-matched to a
sample, Pantone or RAL reference in order to meet specific customer
requirements or corporate identity.
Other surface and edge effects can also be supplied including edge-lit
lighting products for LED, fluorescent products in an exciting range of
colours and frost sheets.
CAST ACRYLIC OPALS FOR BACK-LIT LIGHTING EFFECTS
Our range of cast acrylic opals, available in all industry standard tints
and light transmissions are optimised for back-lit lighting applications
whilst also providing a clean, bright appearance during daylight hours
when the product is not illuminated.
APPLICATIONS
With a hard, high gloss surface and exceptional mechanical properties
combined with a wide range of colours and finishes, cast acrylic sheet
offers the user utility as well as decoration. Readily fabricated and
formed using conventional tools and equipment, cast acrylic sheets are
the ideal thermoplastic sheet material for signage and point of sale
amongst many other applications.
121Sign & Display Materials
122 www.blackburnsmetals.com
Polycarbonate
Sheet
Our flat polycarbonate sheets, available from stock in 2mm to 12mm
thicknesses are also available to order in 1mm and 15mm for specialist
requirements with the former in sheet or coil format.
Polycarbonate is the ideal safety glazing material where clarity,
impact resistance and fire performance are critical requirements.
EXCEPTIONAL PERFORMANCE
UV stable, polycarbonate sheet is manufactured with an integral,
co-extruded UV layer on both sides of the sheet so that it cannot be
installed in the wrong way. Delivering extreme weather resistance in
all environments, the sheet is offered with a 10 year warranty to
assure the user of its dependability and performance.
Able to absorb high levels of energy, with an impact resistance 200
times that of glass, at half the weight, polycarbonate sheet also
displays safe fire behaviour, making the product ideal for use both
indoors and out, including commercial buildings subject to more
demanding regulation or where there is a high risk of potential
damage.
APPLICATIONS
Readily fabricated and formed using conventional tools and
equipment, our polycarbonate sheets are also ideal for cold line
bending or thermoforming into complex shapes at deep draw
ratios.
Firmly established as a principal material for the built environment,
polycarbonate is suitable for a wide range of applications including
rooflights, recognised as being more efficient than windows for
getting natural daylight into a building, barrel vault roofing,
canopies and shelters, machine guards and signage using clear and
opal polycarbonate sheet for light box installations.
OTHER PRODUCTS
For applications exposed to airborne dust and dirt, our polycarbonate
is also available with a hard, abrasion resistant coating which further
increases the weatherability and chemical resistance of the sheet.
123Sign & Display Materials
124 BLACKBURNS METALS LIMITED
Steel Color®
Blackburns Metals are proud to be the sole UK distributor of Steel
Color®
- Italy's leading stainless steel specialists. With advanced
technology and unique design and polishing techniques, Blackburns
can provide its customers with stainless steel patterns, finishes and
custom creations.
Enabling stainless steel to be offered in a vast range, Steel Color®
sheets feature brilliant colours including silver, satinising finishes,
embossed patterns and etched textures combining to create a
product with options limited only by imagination.
EXCEPTIONAL PERFORMANCE
Not only has Steel Color®
, electro-coloured stainless steel, outstanding
aesthetic quality, but it also maintains the essential characteristics of
the stainless steel material, being equally resistant to corrosion and
with the ability to be worked by many processes.
A performance material with different grades formulated for different
applications, stainless steel is well known to guarantee permanence,
provide hygienic qualities and have outstanding durability, while
satisfying all mechanical and thermal requirements.
Steel Color®
delivers decoration as well as utility and with a colouring
process that does not involve pigments it can be used for external
applications without being susceptible to UV degradation.
APPLICATIONS
Steel Color®
has a variety of applications and is ideal for use in the
construction industry, in particular façades, the global lift industry
and architectural interior applications for urban design.
OTHER PRODUCTS
Although stainless steel is the main focus of our product range,
brass, bronze, copper and aluminium can also be crafted with equal
care and precision on a made-to-order basis.
For further information on the full range of colours and sizes
available please contact your local Blackburns service centre...
Request your
Steel Color®
brochure today!
120+ COLOURS &
FINISHES AVAILABLE
Contact your local Blackburns
(see back cover for locations and contact details)
125Sign & Display Materials
Request your
Steel Color®
brochure today!
120+ COLOURS &
FINISHES AVAILABLE
126 www.blackburnsmetals.com
127Ask about STEEL COLOR®
... info@blackburnsmetals.com
Mirror Sheet Blackburns mirror sheet is available in almost all product variants
including our thermoplastic range, Blackburns aluminium composite
(BCP), acrylic and polycarbonate as well as stainless steel and the Steel
Color®
range (see page 124). Please note BCP mirror sheet is only
available in silver and gold finishes suitable for interior applications.
The thermoplastic range is typically supplied as silver mirror in 3mm
thickness, with acrylic and polycarbonate products also available up
to 6mm thick, in gold and other colours as required.
With the advantage of being half the weight of plate glass mirror and
shatter resistant, thermoplastic mirror sheets offer all the benefits of
mirror without the potential risk of breakages.
Stainless steel mirror sheet is available in all grades and thicknesses
from 0.8mm to 3mm. The Steel Color®
Super Mirror has a flawless,
polished surface to deliver true mirror reflectivity (Steel Color®
brochure
available on request).
APPLICATIONS
Thermoplastic mirror is suitable for different environments where
there is a high risk of potential damage or when the product is to
be worked into a fabricated display or signage installation.
Steel Color®
mirror is an equally versatile product suitable for a
diverse range of applications where the use of plate glass mirror
would typically be restricted due to the potential risk of breakages.
Used in food preparation areas and commonly seen in passenger
lifts, different Steel Color®
mirror finishes also have a number of
precedents as a façade for contemporary buildings.
For further information on the full range of colours and sizes
available please contact your local Blackburns service centre...
Contact your local Blackburns today
(see back cover for locations and contact details)
128 BLACKBURNS METALS LIMITED
129Sign & Display Materials
130 www.blackburnsmetals.com
SEE
PAGE
174
131
Five Bar Treadplate Stucco
Propeller
Five Bar Treadplate 2500mm x 1250mm x 1.5mm 13.3 kg
2000mm x 1000mm x 2mm 11.3 kg
2500mm x 1250mm x 2mm 18.7 kg
3000mm x 1500mm x 2mm 26.8 kg
2000mm x 1000mm x 3mm 17.3 kg
2500mm x 1250mm x 3mm 27.0 kg
3000mm x 1500mm x 3mm 38.9 kg
2000mm x 1000mm x 4.5mm 25.0 kg
2500mm x 1250mm x 4.5mm 39.1 kg
3000mm x 1500mm x 4.5mm 56.3 kg
2000mm x 1000mm x 6mm 34.0 kg
2500mm x 1250mm x 6mm 51.7 kg
3000mm x 1500mm x 6mm 74.3 kg
2500mm x 1250mm x 9.5mm 84.3 kg
Stucco 2000mm x 1000mm x 0.5mm 2.74 kg
2500mm x 1250mm x 0.5mm 4.28 kg
2000mm x 1000mm x 0.6mm 3.28 kg
2500mm x 1250mm x 0.6mm 5.14 kg
2000mm x 1000mm x 0.7mm 3.84 kg
2500mm x 1250mm x 0.7mm 5.99 kg
2000mm x 1000mm x 0.8mm 4.38 kg
2500mm x 1250mm x 0.8mm 6.84 kg
2500mm x 1250mm x 1.0mm 8.50 kg
2500mm x 1250mm x 2.0mm 10.0 kg
Propeller * 2500mm x 1250mm x 1.5mm 14.0 kg
2500mm x 1250mm x 2.0mm 18.0 kg
2500mm x 1250mm x 3.0mm 28.0 kg
* Propeller pattern also available up to 6mm thick
Contact your local Blackburns for further information (see back cover for contact details)
SHEET FINISH SIZE WEIGHT
PROVIDING
DRAMATIC, DECORATIVE
SURFACE DESIGN...
For use in interior and
exterior flooring and
cladding, providing
dramatic decorative
surface design.
All our Patterned Sheets
are available in various
finishes and colours,
including bright polished
finishes and an anodised
colour range available in
small batches. The only
limitation to the colour
and finish is the
designers imagination.
Patterned Sheet is
available in a wide range
of sheet sizes and
thicknesses to suit your
application, we can supply
bespoke panel sizes and
fabricate to your
requirements.
Please contact your local
Blackburns service centre
for further information.
Patterned Sheet
Sign & Display Materials
132 BLACKBURNS METALS LIMITED
RAL Colour Guide
PLEASE NOTE:
This guide is for illustration
purposes only. Colours will
vary slightly due to CMYK
printing ink conversion.
RAL 1001 RAL 1002 RAL 1003 RAL 1006
RAL 1007 RAL 1012 RAL 1013 RAL 1014
RAL 1015 RAL 1016 RAL 1018 RAL 1019
RAL 1021 RAL 1023 RAL 2000 RAL 2001
RAL 2002 RAL 2009 RAL 3000 RAL 3001
RAL 3002 RAL 3003 RAL 3004 RAL 3005
RAL 3007 RAL 3009 RAL 3011 RAL 3012
RAL 3015 RAL 3020 RAL 3027 RAL 4004
RAL 4005 RAL 5000 RAL 5002 RAL 5003
RAL 5004 RAL 5005 RAL 5007 RAL 5008
RAL 5009 RAL 5010 RAL 5011 RAL 5012
RAL 5013 RAL 5014 RAL 5015 RAL 5017
133
Can’t find the
correct colour?
If you require a different
RAL colour, or colour
swatch please contact
your local Blackburns
service centre.
(see back cover for locations
and contact details...)
RAL 5018 RAL 5019 RAL 5021 RAL 5022
RAL 5024 RAL 6000 RAL 6001 RAL 6002
RAL 6003 RAL 6004 RAL 6005 RAL 6006
RAL 6007 RAL 6009 RAL 6010 RAL 6011
RAL 6012 RAL 6016 RAL 6017 RAL 6018
RAL 6019 RAL 6020 RAL 6021 RAL 6024
RAL 6025 RAL 6026 RAL 6027 RAL 6028
RAL 6029 RAL 6032 RAL 7000 RAL 7001
RAL 7004 RAL 7005 RAL 7006 RAL 7010
RAL 7011 RAL 7012 RAL 7015 RAL 7016
RAL 7021 RAL 7022 RAL 7024 RAL 7026
RAL 7030 RAL 7031 RAL 7032 RAL 7033
Sign & Display Materials
134 www.blackburnsmetals.com
RAL Colour Guide
(continued...)
PLEASE NOTE:
This guide is for illustration
purposes only. Colours will
vary slightly due to CMYK
printing ink conversion.
Can’t find the
correct colour?
If you require a different
RAL colour, or colour
swatch please contact
your local Blackburns
service centre.
(see back cover for locations
and contact details...)
RAL 7035 RAL 7037 RAL 7038 RAL 7039
RAL 7040 RAL 7042 RAL 7043 RAL 7044
RAL 8003 RAL 8004 RAL 8007 RAL 8011
RAL 8012 RAL 8014 RAL 8015 RAL 8016
RAL 8017 RAL 8019 RAL 8024 RAL 8040
RAL 8070 RAL 8080 RAL 9001 RAL 9002
RAL 9003 RAL 9004 RAL 9005 RAL 9010
RAL 9011 RAL 9016 RAL 9018 CALL BLACKBURNS...
NEED ANOTHER
COLOUR?
135Sign & Display Materials
Contact Blackburns today...
(see back cover for locations and contact details)
SEE
PAGE
96
Blackburns extensive range of traffic signs and components are available
in a variety of colours and finishes. Our nationwide network of service
centres will deliver direct to your door... from raw materials to semi-
fabricated products. Please contact your local Blackburns to discuss your
requirements or email signs@blackburnsmetals.com
PRODUCT CATALOGUE
Contact your local Blackburns service centre or visit www.blackburnsmetals.com
BEDFORD
Edison Road
Elms Farm Industrial Estate
Bedford MK41 0HU
t. 01234 684 100
bedford@blackburnsmetals.com
BRIDGEND
Coegnant Close
Brackla Ind. Estate, Bridgend
Mid Glamorgan CF31 2AH
t. 01656 683 900
bridgend@blackburnsmetals.com
BRISTOL
St.Andrews Trading Estate
Third Way, Avonmouth
Bristol BS11 9YE
t. 0117 948 2600
bristol@blackburnsmetals.com
EDENBRIDGE
Commerce Way
Edenbridge
Kent TN8 6ED
t. 01732 582 700
edenbridge@blackburnsmetals.com
GATESHEAD
Unit 16c, Follingsby Park
Gateshead
Tyne & Wear NE10 8YG
t. 0191 338 7000
gateshead@blackburnsmetals.com
HAYDOCK
Unit 6,Wilcock Road
Old Boston Trading Estate
Haydock, St. Helens WA11 9SR
t. 01942 758 800
haydock@blackburnsmetals.com
KINGSWINFORD
Building 31, Second Avenue
The Pensnett Estate
Kingswinford DY6 7UE
t. 01384 282 630
kingswinford@blackburnsmetals.com
LEEDS
Units 3 & 4
Benyon Park
Leeds LS12 6DP
t. 0113 386 3280
leeds@blackburnsmetals.com
NORWICH
Unit C,The Frenbury Estate
Hellesdon Park Road
Norwich NR6 5DP
t. 01603 243 900
norwich@blackburnsmetals.com
PLYMOUTH
Unit K1, Eagle Road
Langage Business Park
Plymouth, Devon PL7 5JY
t. 01752 612 400
plymouth@blackburnsmetals.com
READING
Unit 3b, Transigo
Gables Way, Thatcham
Berkshire RG19 4ZA
t. 0118 945 5542
reading@blackburnsmetals.com
COIL CENTRE
Building 43,Third Avenue
The Pensnett Estate
Kingswinford DY6 7UU
t. 01384 282 350
coil@blackburnsmetals.com
BLACKBURNS SPECIAL PRODUCTS
Building 38, Second Avenue, The Pensnett Estate, Kingswinford DY6 7UN t. 01384 276 419 info@blackburnsmetals.com
PRODUCTCATALOGUEBLACKBURNSMETALSLIMITED
BML0316

BLACKBURNS METALS - SIGN & DISPLAY

  • 1.
  • 2.
    176 BLACKBURNS METALSLIMITED Nationwide supply solutions for aluminium, stainless steel, non-ferrous alloys and thermoplastic sheet products... Blackburns are one of the UK’s leading nationwide stockholders of aluminium, stainless steel, non-ferrous alloys and semi-finished thermoplastic sheet products. Its name has become synonymous with high quality products and services with a reputation for innovative products and supply solutions. Local stock is enhanced further by a central facility which carries over 10,000 tonnes of material in 200,000 square feet of warehouse space, all of which is available on a daily basis to a network of strategically placed service centres, providing immediate stock availability and local service to a wide range of industries and market sectors. Focused on the requirements of its customers, a significant investment has been made in fabrication and processing facilities, allowing Blackburns to supply material closer to final form, creating a real opportunity for a one-stop shop. Blackburns remains responsive to the constant fluctuations in demand faced by industry and with the ability to supply most parts of the UK within 24hrs, they are committed to building long term cost saving relationships with their customers. Contact your local Blackburns today... (see back cover for locations and contact details)
  • 3.
    83SIGN & DISPLAYMATERIALS - Innovation, Quality, Service... ALUMINIUM RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 ALUMINIUM TEE SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 ALUMINIUM EXTRUSIONS - WALLBOARD SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 ALUMINIUM EXTRUSIONS - MISCELLANEOUS SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 ALUMINIUM ROUND POSTS & SQUARE POSTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 STEEL ROUND POSTS & SQUARE POSTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 BUCKLE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 STAINLESS STEEL BANDING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93 STAINLESS STEEL CLIP SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 TWO PIECE UNI-CLAMP & COMPLETE OFFSET BRACKET ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . .95 ROAD TRAFFIC SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 ALOCHROMED & PAINTED SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 ALUMINIUM CIRCLES, TRIANGLES, OCTAGONS & BLANKS (+ BOLLHOFF RAILS) . . . . . . . . . . . . .97 PERMANENT ROAD TRAFFIC SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 PLASTISOL COATED STEEL CIRCLES, TRIANGLES, SHEET & BLANKS (+ BOLLHOFF RAILS) . . . . .98 GRP CIRCLES, TRIANGLES & SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 BCP TRAFFIC COMPOSITE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 BCP HOARDING PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 BCP TEMPORARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 BCP COMPOSITE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 STAINLESS STEEL SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 COMPOSITE SIGN TRAYS, POSTS & FINIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 SIGN KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 FRET WORK & BESPOKE SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 BCP COMPOSITE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 FOAMED PVC SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 CELUKA SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 BFP - BLACKBURNS FLUTED PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 CAST ACRYLIC SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 POLYCARBONATE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 STEEL COLOR® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 MIRROR SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 PATTERNED SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 RAL COLOUR GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Contact your local Blackburns today... (see back cover for locations and contact details) Blackburns Sign & Display Materials... Blackburns are market leaders for the supply of component parts to the commercial and traffic sectors. With a comprehensive range of sign components and ‘semi fabrication’ options, sign makers are able to choose between buying individual components such as aluminium painted sheet, rails or posts as separate items, or in kit form with bespoke fabrication to the customers finished requirements. Blackburns have the ability to produce bespoke sign trays or cassettes and intricate shape signs for external and internal purposes.
  • 4.
    84 BLACKBURNS METALSLIMITED 5000mm I I I Aluminium Rails SMALL RAIL MEDIUM RAIL LARGE BOLLHOFF RAIL MEDIUM INTERLOCK LARGE INTERLOCK 3000mm I I I 5000mm I I I 6000mm I I I I 6000mm I I 5000mm I I 6000mm I I 6000mm I I 3000mm I I I I 5000mm I I I I PAINTED PAINTED PAINTED MILL LENGTH GREY BLACK WHITE FINISH (BS 381C/693) (RAL 9005) (RAL 9016) SMALL FLANGED RAIL
  • 5.
    85Sign & DisplayMaterials Aluminium Tee Sections SMALL TEE SECTION LARGE TEE SECTION 3000mm I I I I 5000mm I I I I 3000mm I I I I 5000mm I I I I HOLLOW TEE (Expands Large and Large Interlock Aluminium Rails) Allows the length of Large, and Large Interlock Aluminium Rails (page 84) to be increased by connecting two pieces of sign channel. The Hollow Tee component is inserted inside the Aluminium Rail and another piece attached - Ideal for signs exceeding 6 metres in length. PAINTED PAINTED PAINTED MILL LENGTH GREY BLACK WHITE FINISH (BS 381C/693) (RAL 9005) (RAL 9016) For information on our range of Offset Brackets and Complete Offset Bracket Assemblies, please see Page 95. SUPPORT & SIGN STIFFENING CD Blackburns Metals offer a Signload Program for Support and Sign Stiffening to BS EN 12889/1-2007 (System Requirements: Windows 2000, XP and Vista) For further details please contact your nearest Blackburns service centre. (see back cover for locations and contact details...) HOLLOW TEE
  • 6.
    86 www.blackburnsmetals.com Wallboard Sections FOR 1/8”BOARD Wallboard Sections FOR 3/16” BOARD Wallboard Sections FOR 1/4” BOARD 1 ⁄8” 1 ⁄8” Continual Run End Stop 3 ⁄16” Continual Run 3 ⁄16” End Stop 1 ⁄4” 1 ⁄4” Continual Run End Stop
  • 7.
    87Sign & DisplayMaterials Wallboard Sections FOR 1/2” BOARD Wallboard Sections FOR 3/4” BOARD Wallboard Sections FOR 1” BOARD 1 ⁄2” 1 ⁄2” Continual Run End Stop 1 ⁄2” 1 ⁄2” External Corner Internal Corner 1142 953 3 ⁄4” 3 ⁄4” Continual Run End Stop 1143 1144 1” 1” Continual Run End Stop
  • 8.
    88 BLACKBURNS METALSLIMITED Miscellaneous Sections 924 926 927 0.179 kg/m 0.394 kg/m 0.506 kg/m 807 855 857 0.506 kg/m 0.271 kg/m 0.167 kg/m 733 734 806 0.190 kg/m 0.210 kg/m 0.381 kg/m
  • 9.
    89Sign & DisplayMaterials 928 929 952 972 0.430 kg/m 0.368 kg/m 0.176 kg/m 0.271 kg/m Hanging Z Section 0.137 kg/m
  • 10.
    90 www.blackburnsmetals.com Aluminium Round Posts Aluminium SquarePosts 50mm I I I I 76mm I I I I 89mm I I I I Other sizes available upon request Available in 3m to 6m lengths. A full range of post caps and base plates are also available with prices on request. Standard RAL Colours to order. PAINTED PAINTED ANODISED MILL SIZE Ø WHITE GREY SILVER FINISH (RAL 9016) (BS 381C/693) (AA25) 50 x 50mm I I I I 76 x 76mm I I I I 100 x 100mm I I I Available in 3m to 6m lengths. Aluminium Square Posts can also be Anodised Silver on request. A full range of post caps and base plates are also available with prices on request. Standard RAL Colours to order. PAINTED PAINTED PAINTED MILL SIZE WHITE GREY BLACK FINISH (RAL 9016) (BS 381C/693) (RAL 9005)
  • 11.
    91 SIZE PVC GREY Sign& Display Materials Steel Round Posts Steel Square PostsAvailable on request I Available from 3m lengths upwards. A full range of stainless steel clips, post caps and base plates are also available with prices on request. 50mm I I 60mm I I 76mm I I 89mm I I 114mm I I 140mm I I 168mm I I 197mm I I 219mm I I Available from 3m lengths upwards. A full range of stainless steel clips, post caps and base plates are also available with prices on request. SIZE Ø PVC GREY GALVANISED
  • 12.
    92 BLACKBURNS METALSLIMITED Buckle Systems Buckles are sold in quantities of 100 TYPE 1 BUCKLE TYPE 2 BUCKLE TYPE 3 BUCKLE STANDARD BUCKLE 1/2” Wide 3/4” Wide BUCKLE SYSTEMS
  • 13.
    93Sign & DisplayMaterials Stainless Steel Banding Systems BANDING Banding is available in: 1/2” x 100ft Coils 3/4” x 100ft Coils CHANNEL CLAMPS 1/2” WIDE SCREW BAND BUCKLE STRAPS 16” Lengths 18” Lengths 24” Lengths 36” Lengths 44” Lengths 1/2” WIDE BUCKLE STRAPS 18” Lengths 26” Lengths 36” Lengths 44” Lengths 3/4” WIDE BUCKLE STRAPS 18” Lengths 26” Lengths 36” Lengths 44” Lengths BANDING SYSTEMS
  • 14.
    94 www.blackburnsmetals.com Stainless Steel ClipSections BACK TO BACK CLIPS TWO BOLT CLIPS TWO BOLT HEAVY DUTY ‘D’ CLIPS TWO BOLT MINI ‘D’ CLIPS ONE PIECE CLIPS SQUARE & RECTANGULAR CLIPS 50mm 60mm 76mm 89mm 114mm 140mm 168mm 194mm 219mm 244mm 50mm 60mm 76mm 89mm 114mm 127mm 50mm 60mm 76mm 89mm 114mm 13mm 16mm 19mm 25mm 50 x 50mm 76 x 76mm 80 x 80mm 100 x 100mm SIZE Ø
  • 15.
    95Sign & DisplayMaterials Complete Small Offset Bracket Assemblies Complete Large Offset Bracket Assemblies Aluminium Offset Brackets ALUMINIUM OFFSET BRACKETS & TWO PIECE UNI-CLAMP 200mm I I I 225mm I I I 300mm I I I 375mm I I I 450mm I I I LENGTH PAINTED PAINTED MILL incorporating BLACK GREY FINISH Tee Section (RAL 9005) (BS 381C/693) 200mm I I I 225mm I I I 300mm I I I 375mm I I I 450mm I I I 600mm I I I 750mm I I I 900mm I I I LENGTH PAINTED PAINTED MILL incorporating BLACK GREY FINISH Tee Section (RAL 9005) (BS 381C/693) TWO PIECE UNI-CLAMP 76mm Diameter
  • 16.
    96 BLACKBURNS METALSLIMITED Alochromed & Painted Sheet Processing facilities are available to cut to customised finished sizes. All sizes can be supplied with fixing rails attached using the blind riveting system. Sheets are available in other colours and sizes on request. Grey one side 6’ x 3’ x 11swg 6’ x 4’ x 11swg 8’ x 4’ x 11swg 10’ x 4’ x 11swg 10’ x 5’ x 11swg 2438mm x 600mm x 11swg 3048mm x 600mm x 11swg 2100mm x 1525mm x 11swg 2500mm x 1250mm x 1.5mm 2438mm x 1219mm x 2.5mm Grey two sides 6’ x 3’ x 11swg 8’ x 4’ x 11swg 10’ x 5’ x 11swg Grey back with white front 6’ x 3’ x 11swg 6’ x 4’ x 11swg 8’ x 4’ x 11swg 2100mm x 1525mm x 11swg 2438mm x 1219mm x 2.5mm 10’ x 5’ x 11swg Grey back with black front 8’ x 4’ x 11swg Black one side 6’ x 3’ x 11swg 6’ x 4’ x 11swg 8’ x 4’ x 11swg 10’ x 5’ x 11swg Alochromed only 8’ x 4’ x 11swg (all sizes can be Alochromed) 10’ x 5’ x 11swg 2500mm x 1250mm x 1.5mm White one side 2500mm x 1250mm x 0.7mm 2500mm x 1250mm x 1.0mm 2500mm x 1250mm x 1.5mm 2500mm x 1250mm x 1.8mm 2500mm x 1250mm x 2.0mm 3000mm x 1250mm x 1.5mm 3000mm x 1500mm x 1.5mm 8’ x 4’ x 11swg Silver anodised sheet 2500mm x 1250mm x 1mm 2500mm x 1250mm x 1.5mm 2500mm x 1250mm x 2mm 2500mm x 1250mm x 3mm FINISH SIZERoad Traffic Signs
  • 17.
    97Sign & DisplayMaterials Aluminium Circles Aluminium Triangles All Aluminium blanks can be supplied with Sign Channels attached using a blind rivet system. TO BS EN 12889/1-2007 REGULATIONS 300mm I I I I 450mm I I I I 600mm I I I I 750mm I I I I 900mm I I I I 1200mm I I I I 1500mm I I Other sizes available upon request PAINTED PAINTED PAINTED PAINTED SIZE GREY BLACK GREY BLACK (BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED) by Bollhoff System 600mm I I I I 750mm I I I I 900mm I I I I 1200mm I I I I 1500mm I I Other sizes available upon request PAINTED PAINTED PAINTED PAINTED SIZE GREY BLACK GREY BLACK (BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED) by Bollhoff System Aluminium Octagons 600mm I I I I 750mm I I I I Other sizes available upon request PAINTED PAINTED PAINTED PAINTED SIZE GREY BLACK GREY BLACK (BS 381C/693) (RAL 9005) (WITH RAIL ATTACHED) by Bollhoff System
  • 18.
    98 www.blackburnsmetals.com Permanent Road TrafficSigns Plastisol Coated Steel Circles Plastisol Coated Steel Triangles Plastisol Coated Steel Sheet Plastisol Coated Steel Circles 300mm 450mm 600mm 750mm 900mm 1200mm Plastisol Coated Steel Triangles 600mm 750mm 900mm 1200mm Plastisol Coated Steel Sheet 2440mm x 1200mm x 1.2mm SHAPE SIZE All Plastisol Panel sizes can be supplied with Sign Channels attached using a blind rivet system. RESISTANCE TO AGGRESSIVE SUBSTANCES • ACIDS: very good • ALKALIS: very good • CHLORINE SOLVENTS: good - Aromatic: average - Alcoholic: very good - Aliphatic: good • MINERAL OILS: Resistance depends on the gas or liquid concentrations, and whether there is permanent contact. In all cases please consult us. PROPERTIES OF PVC PLASTISOL TOTAL DRY FILM THICKNESS . . . . . . . . . . . . . . . . . . . . . . .200 microns COATING FINISH . . . . . . . . . . . . . . . . . . . . . . . . . .Leathergrain emboss GLOSS LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 - 40% MAXIMUM AMBIENT TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . .60°C MINIMUM FORMING TEMPERATURE . . . . . . . . . . . . . . . . . . . . . .+10°C MINIMUM BENDING RADIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OT SCRATCH RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3500g CORROSION RESISTANCE 1) Salt spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 hours 2) Humidity cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 hours REVERSE COAT Although the coat on the reverse side is usually not required to have UV resistance, it must still be corrosion resistant and highly adhesive. On a well cleaned and chemically pre-treated surface, the primer and epoxy coats on the reverse side provide a coating that fully meets these requirements.
  • 19.
    99Sign & DisplayMaterials PERFORMANCE The time period before first maintenance is needed varies from 10 to 17 years, depending on the environment, profile, orientation and colour. INFORMATION Polyvinyl chloride based thermoplastic resin (PVC Plastisol) particularly suitable for industrial applications. This coating is available in coil or cut- length form supplied on hot-dipped galvanised substrate. This products has good corrosion resistance and good handle-ability due to the thickness of the coating. It has excellent formability characteristics and is suited for Road Sign manufacture. Standard colours are Road Traffic Grey and Black. EMBOSSED PLASTISOL 200␮m Recommended for aggressive atmospheres: urban sites, chemical industry, coastal zones. COATING TECHNICAL PROPERTIES THICKNESS (THICKNESSES ARE NOMINAL VALUES) • Embossed Plastisol 200␮m - 5␮m (primer) + 195␮m • Protection: None or FST film FLEXIBILITY • Bending: (up to 1.5mm) OT on galvanised • Drawability: good • Shock resistance: excellent HEAT RESISTANCE • Maximum continuous temperature: 60°C • Fire classification: M1 CHEMICAL CHARACTERISTICS CORROSION RESISTANCE • Tropical test: 1000 hours • ECCa T8 Salt Spray Test: 1000 hours
  • 20.
    100 BLACKBURNS METALSLIMITED GRP Circles GRP Triangles GRP Sheet 300mm 450mm 600mm 750mm 900mm 1200mm 1500mm Other sizes available upon request CIRCLE SIZES (DIAMETER) 600mm 750mm 900mm 1200mm 1500mm Other sizes available upon request TRIANGLE SIZES (VERTICAL HEIGHT) 8’ x 4’ x 3.2mm (also available in white) 10’ x 5’ x 3.2mm Other sizes available upon request SHEET SIZE All GRP Sheet sizes can be supplied with Sign Channels attached using a blind rivet system. TABLE 2 NOTE: These self-piercing rivets are supplied with either a silver or black Kalgard finish and are available from either Bollhoff or Henrob. RIVET PART NO. R20845CK02 R20845C05 RIVET LENGTH 8mm 8mm RIVETING THICKNESS 4mm 6mm SIGN FACE GRP GRP STIFFENER Aluminium Aluminium BOLLHOFF / HENROB RIVET RECOMMENDATIONS
  • 21.
    101Sign & DisplayMaterials SIGN CONSTRUCTION The adhererable sign face can be applied to either face of GRP Panels. STIFFENING AND RIVETING Support channels may be secured to the back of the panels by the following methods: • BOLLHOFF non-penetrating rivet system. • Adhesives using 3M 4980 VHB Tape or 3M Scotchweld DP 460. SUPPORT RAIL RECOMMENDATIONS GRP Sheet has good tensile strength and impact resistance. The nature of GRP is that it is more flexible than Aluminium. To obtain the best use and service life it is recommended that the support rails, which provide stiffening, are fixed in accordance with TABLE 1. TABLE 1 SUPPORT RAILS SHOULD BE FIXED A MINIMUM OF 30MM FROM THE RUNNING EDGE OF THE SIGN. IF A SHEET JOINING SECTION IS TO BE FITTED BY MEANS OF RIVETING, THEN THE RIVET SHOULD NOT BE WITHIN 15MM OF THE SHEET EDGE. GRP Sheet is available in 3.2mm thickness. When fixing aluminium support rails by means of a non-penetrating rivet system, a maximum rivet spacing of 150mm should be adopted. NOTE: GRP Sheet signs will flex more than Aluminium signs of the same size until they are mounted on posts, hence it is advisable to store completed signs flat or with support rails vertical to prevent possible damage to the sign facings. BOLLHOFF / HENROB RIVET RECOMMENDATIONS Due to the different properties of the Aluminium alloy and GRP sign plate used for signs, it is necessary to change rivets for each material thickness as per TABLE 2 (see page 100). • DO NOT rivet within 15mm from the edge of the GRP sign plate. • Riveting pressure may need to be adjusted to suit the ductility of the materials being riveted. • Should not be necessary to change Upsetting Die or Nose Assembly. 0.50m 2 400mm 0.75m 3 325mm 0.90m 3 400mm 1.00m 4 300mm 1.20m 4 366mm 1.50m 5 350mm 1.75m 6 380mm 2.00m 7 317mm 2.25m 8 340mm 2.44m 8 335mm SIGN SECTION HEIGHT NO. OF RAILS MAX. RAIL SPACING
  • 22.
    102 www.blackburnsmetals.com BCP Hoarding Panel BCPTraffic Composite Sheet APPROVED for Permanent Road Signs BCP FOR ALL YOUR SIGN MAKING NEEDS... Due to the excellent hard smooth finish, BCP lends itself extremely well to sign manufacture. BCP can be digitally or screen printed, have vinyl lettering and sheet applied and can also be spray painted. Combined with the pre-finished coloured polyester coating, it is truly a remarkable product for creating signs that can be shaped and formed, with a unique, hard-wearing finish that exudes quality. A range of colours and finishes are available from our branches throughout the UK. If you have a requirement for a specific RAL or Pantone colour then please contact your local Blackburns service centre, we also provide a range of finishes from granite and timber effects to metallics in many colours. 2440 x 1220 x 2mm I 2440 x 1220 x 3mm I I 3000 x 1500 x 3mm I 3050 x 1500 x 3mm I (Aluminium skin thickness 0.21mm) SIZE WHITE WHITE WHITE MATT BOTH SIDES MATT ONE SIDE MATT / GLOSS 300mm 450mm 600mm 750mm 900mm 1200mm Other sizes available upon request BCP CIRCLES (DIAMETER) - STANDARD ROAD TRAFFIC SIZES 600mm 750mm 900mm Other sizes available upon request BCP TRIANGLES (VERTICAL HEIGHT) - STANDARD ROAD TRAFFIC SIZES I 2000 x 1000 x 3mm 0.5mm I 8’ x 4’ x 3mm 0.5mm I 10’ x 5’ x 3mm 0.5mm Meeting BS EN 12889/1-2007 Regulations BCP TRAFFIC SIZE SKIN
  • 23.
    103Sign & DisplayMaterials BCP Temporary BCP Composite Tray Stainless Steel SheetSatin Polished 2500 x 1250 x 0.7mm T304 (One Side 240s) 2500 x 1250 x 0.9mm T304 2500 x 1250 x 1.2mm T304 2500 x 1250 x 1.5mm T304 2500 x 1250 x 3.0mm T304 Satin Polished 2500 x 1250 x 0.7mm T316 (One Side 240s) 2500 x 1250 x 0.9mm T316 2500 x 1250 x 1.2mm T316 2500 x 1250 x 1.5mm T316 2500 x 1250 x 3.0mm T316 Mirror Polished 2500 x 1250 x 0.7mm T304 (One Side) 2500 x 1250 x 0.9mm T304 Sheets are available in other gauges and sizes on request FINISH SIZE TYPE BCP COMPOSITE TRAY SIGNS MADE TO ORDER... Blackburns Metals offer an in-house service to manufacture BCP composite panel into return-edge signs. Sign channels can also be attached using the blind rivet system. I 8’ x 4’ x 3mm 0.21mm I 10’ x 5’ x 3mm 0.21mm Other sizes available upon request BCP TEMPORARY SIZE SKIN
  • 24.
  • 25.
    105 Composite Sign Trays, Posts &Finials Sign & Display Materials Blackburns have access to the largest and most comprehensive range of Signs and Sign Components in the UK. Our strategy is simply to provide a quality product and responsive delivery at a very competitive price. Your customers will not wait for extended lead times and neither should you. WE WILL GET YOUR ORDER RIGHT FIRST TIME, DELIVERED ON TIME, EVERY TIME. Blackburns also offer Composite Sign Trays attached to Aluminium or Steel Posts in the following sizes and finishes complete with finials or blanks. ALUMINIUM POSTS • 76mm Square Powder Coated (white) • 76mm Diameter Powder Coated (grey, white or silver anodised) • 89mm Diameter Powder Coated (white) STEEL POWDER COATED POSTS • 76mm Diameter Powder Coated (grey) • 89mm Diameter Powder Coated (grey) FINIALS / BLANKS • 76mm Square Powder Coated (white or mill finish) • 76mm / 89mm Diameter Powder Coated (grey, white or mill finish) The Image on the left illustrates the type of sign you will be able to manufacture with the new Rivnut & Bolt System using the above Blackburns products and finishes. Unrivalled Stock Range in SIGN PRODUCTS Open your account TODAY... or pay by credit card Contact your local Blackburns today (see back cover for locations and contact details)
  • 26.
    106 www.blackburnsmetals.com Sign Kits FretWork & Bespoke Signs OFFSITE MANUFACTURING SERVICE... With supply of our unitised sign systems or sign kits, we offer our sign trade customers an off-site manufacturing service to allow them to concentrate on the added value of sign design and installation. Produced under quality controlled factory conditions, this robust range of signs can be sourced incorporating an aluminium composite sign tray, square or round posts with finials available in white and grey from stock or mill finish for subsequent painting to customer specification. With complementary accessories and simple assembly, these low maintenance sign kits provide a complete solution which should also help reduce delivery lead times to the end customer. INCREASED CAPACITY AND QUICKER LEAD TIMES... Blackburns Metals have invested heavily in developing the sign manufacturing element of its business, with the introduction of the new AXYZ Router to complement our existing machines, this has enabled Blackburns to increase its capacity, offering quicker lead times with the facility to cut specific and bespoke sizes, fret work lettering and shapes to our customers immediate requirements. Manufactured from the full range of sign making materials, such as BCP composite sheet, cast acrylic and polycarbonate. Sign trays are a large part of the business and we can manufacture many different sizes, along with cutting a variety of shapes including Triangles, Circles, Rectangles, Octagons and Hexagons from the full range of materials.
  • 27.
  • 28.
    Blackburns Sign Tray& Fret Work... Blackburns CNC Router allows the design and manufacture of bespoke composite sign trays and fret work to the customers specification, like those shown in the images above. for further info contact your local Blackburns (see back cover for locations and contact details) 108 BLACKBURNS METALS LIMITED
  • 29.
  • 30.
    110 www.blackburnsmetals.com BCP Composite SheetAluminium features Al-Mn alloy series 1100 Sheet thickness 0.3mm Panel exterior surface Gloss Polyester coating 20 microns Protective plastic film 50 microns Panel interior surface Matt Standard sizes 2440 x 1220 x 2mm 3050 x 1500 x 2mm Not all sizes are listed. 3050 x 1000 x 3mm Please contact your local 2440 x 1220 x 3mm Blackburns service centre 3050 x 1500 x 3mm for more information. 3000 x 2000 x 3mm 4050 x 1500 x 3mm 3050 x 1250 x 4mm 3050 x 1500 x 4mm 4050 x 1500 x 4mm Standard colours in 3mm 2mm / 4mm thickness Available in White only Customer specials require a minimum run of 600m2 NOTE: Colours may vary slightly due to CMYK colour conversion Bright White Ultramarine Blue RAL 5002 Night Blue RAL 5022 Traffic Red RAL 3020 Traffic Green RAL 6024 Traffic Yellow RAL 1023 Bronze Metallic Silver RAL 9006 Jet Black RAL 9005 Light Ivory RAL 1015 Moss Green RAL 6005 Brushed Aluminium Mirror Polished Silver Mirror Polished Gold BLACKBURNS COMPOSITE PANEL (BCP)
  • 31.
    111Sign & DisplayMaterials BCP (POLYESTER COATING) SHEET SPECIFICATIONS PANEL DIMENSIONS Panel Thickness 2mm / 3mm / 4mm Aluminium Thickness 0.3mm BCP Light 0.21mm Skin Sheet Weight 3.17m2.k / 4.27m2.k / 5.10m2.k Thickness ±0.1mm Width -1mm ~ +2mm Length -1mm ~ +3mm Diagonal ≤3mm Thermal Expansion ≤4.00 x 10 -5 / o C Aluminium Thickness ±0.02mm Paint Thickness (micron) ≥20 Pencil Hardness ≥HB Toughness of coating ≤HB Impact Strength 50kg . cm2, Excellent, without crack Boiling Water Resistance Boiling for ≥2hrs in 99 o C±1 without change Acid Resistance No Change (Immerse in 2% HCl 24hrs) Alkali Resistance No Change (Immerse in 2% NaOH 24hrs) Solvent Resistance No Change (Cleaned x100, with Xylene by 1kgf) Cleaning Resistance No Change (Immerse in 20# Engine Oil 24hrs) Peel Strength 180 o ≥5.8 N/mm Temperature Resistance 50 to 90 o C Sound Absorption NRC 0.05 Sound Attenuation Rw db 27 / 28 / 29 Water Absorption % by Vol. 0.01 Thermal Performance Thermal Deforming ≥105 o C - ASTM D 648-01 Thermal Resistance 0.033 (m2.k) / W Thermal Conduction Coefficient 5.31W / m2.k Core Composition High Pressure LDPE Polyethylene DIMENSIONAL TOLERANCES SURFACE PROPERTIES PRODUCT PROPERTIES (2mm / 3mm / 4mm)
  • 32.
    112 BLACKBURNS METALSLIMITED Foamed PVC Sheet IDEAL FOR PRINT AND DISPLAY Our wide range of free foamed PVC sheets, with smooth matt surface, are particularly suited to print and display applications, accepting any form of graphic overlay including screenprint, digital print direct and vinyl lamination. Produced using chemical blowing agents to create a fine homogenous cell structure, foamed PVC sheets are half the weight of solid PVC while remaining flat and rigid, a key requirement for both processing and application. Significant chemical resistance and compliant with all international fire resistance standards, foamed PVC sheets can be used safely in many demanding environments. EXCEPTIONAL PRINT PERFORMANCE For effective digital print output, subtractive colour mixing relies on absorbing some wavelengths of light while reflecting others. For our large format digital print customers, printing direct to substrate, our brighter white foamed PVC sheet helps deliver a higher level of reflection from the surface for printed colours that appear more vibrant with sharp, well defined image definition. APPLICATIONS Readily fabricated and formed using conventional tools and equipment, our foamed PVC sheets are suitable for a wide range of applications including signage, hanging displays, framed panels, wall mounted, printed display panels, point of purchase fixtures, wall cladding, partitions and suspended ceilings. Our foamed PVC sheets also make an ideal core material for structures in the marine industry due to a combination of features including a high insulation value, safe fire behaviour to the extent that the product is self- extinguishing and other characteristics, including a high bending stiffness, good strength to weight ratio and the ability to reduce noise, providing an efficient acoustic barrier. 2440 x 1220 x 3mm I I I 3050 x 1560 x 3mm I I 3050 x 1220 x 3mm I 2440 x 1220 x 5mm I I 3050 x 1220 x 5mm I 2440 x 1220 x 10mm I 3050 x 1560 x 10mm I Other sizes available upon request *LD = LOW DENSITY FOAMED PVC SHEET WHITE WHITE LD* BLACK
  • 33.
  • 34.
    114 www.blackburnsmetals.com Celuka SheetWHAT IS CELUKA? Celuka is primarily a process and as with free foamed PVC, Celuka produces a sheet that has been expanded with gas to create a cell structure that helps to deliver a rigid, yet lightweight product. In the Celuka process the sheet is cooled immediately upon exiting the die which acts to suppress cell formation at the surface, creating a hard, high quality finish, while allowing the hot melt to expand inwards. The process is typically preferred for thicker sheets, available from 10mm. APPLICATIONS An excellent replacement material for wood based products, Celuka sheets have the same screw pull rating as pine yet will never be troubled by rot, mould, swelling, chemical attack or insect infestation and have extremely safe fire performance to BS476/7 Class 1. Celuka sheets are suitable for use in many different applications, as with free foamed PVC, including advertising, display structures, cladding, lining and more. 2440 x 1220 x 10mm 3000 x 1220 x 13mm 3050 x 1220 x 19mm Other sizes available upon request WHITE CELUKA SHEET
  • 35.
  • 36.
    116 BLACKBURNS METALSLIMITED BFP - Blackburns Fluted Panel WHAT IS BLACKBURNS FLUTED PANEL (BFP)? BFP is the ideal printing medium. Its double-sided corona treatment allows easy printing, even for digital printing. BFP is resistant to moisture, it is strong and still very light. This makes BFP the perfect substrate for outside and inside applications. The corona treatment also provides a better adhesion when gluing the sheets to other materials, or when using adhesives. BFP can be easily cut or die-cut into virtually any shape. BFP is available in a variety of colours. BFP is extruded from polypropylene copolymer, it is much more durable than cardboard and is completely recyclable. BFP - TECHNICAL DATA MATERIAL Polypropylene copolymer COLOURS STANDARD: Black, White, Natural OPTIONAL: Grey, Yellow, Red, Blue, Orange, Green We can match specific colour requirements (subject to minimum order quantity) THICKNESS 2 – 10 mm WEIGHT 250 – 2000 g/m2 WIDTHS 300 – 2600 mm LENGTH < 300 g/m2 : 400 – 8000 mm < 650 g/m2 : 300 – 8000 mm > 650 g/m2 : 200 – 8000 mm TOLERANCES Length: -0/+0,5 % Width: ± 3 mm Squareness: ± 0,5% CORONA TREATMENT 38 dyne lasting, double-sided RECYCLABILITY 100% recyclable , class 5 BEHAVIOUR Resistant to water, greases and oils Good resistance to mineral and organic acids and solvents OPTIONAL FEATURES UV Treated Anti-static Flame Retardant Micro-perforated 2440 x 1220 x 4mm 2440 x 1220 x 5mm 2440 x 1220 x 6mm 2440 x 1220 x 10mm 3050 x 1500 x 5mm 3050 x 1500 x 10mm Other sizes available upon request BFP WHITE FLUTED PANEL
  • 37.
  • 38.
    118 www.blackburnsmetals.com BFP -Blackburns Fluted Panel BFP - TECHNICAL DATA PP* = TEST RESULTS BASED UPON RAW MATERIAL Temporary and limited list made to our best knowledge at this time. The technical data concerning products is not binding and is given for guidance only. For further information please contact your nearest Blackburns service centre. (see back cover for locations and contact details...) THERMAL PROPERTIES PROPERTIES METHOD UNITS PP* Coefficient of linear expansion ASTM D696 mm/mo C 0.18 Specific Heat DSC J/go C 1.68 Heat Deflection Temp. (0.46 MPa) ISO 75 o C 78 Heat Deflection Temp. (1.82 MPa) ISO 75 o C 52 Vicat Softening Point (1 kg) (10N) ISO 306 o C 148 Vicat Softening Point (5 kg) (50N) ISO 306 o C 78 MECHANICAL PROPERTIES PROPERTIES METHOD UNITS BFP Compression Strength 2.1mm/350g Internal IPB N/cm2 min. 37 at maximum 2mm/400g Internal IPB N/cm2 min. 41 3mm/400g Internal IPB N/cm2 min. 30 3mm/650g Internal IPB N/cm2 min. 80 4.5mm/1000g Internal IPB N/cm2 min. 144 OPTICAL PROPERTIES PROPERTIES METHOD UNITS BFP Light Transmission 2mm/400g Internal IPB % 58 (Clear Sheet) 2.5mm/450g Internal IPB % 53 3mm/500g Internal IPB % 51 4mm/1000g Internal IPB % 37 ELECTRICAL PROPERTIES PROPERTIES METHOD UNITS PP* Surface Resistivity ASTM D257 Ω ca.1013 Dielectric Constant (at 1MHz) ASTM D150 - 2.25 Dissipation Factor (tg ∂ at 1MHz) ASTM D150 - < 5x10-4 Dielectric Strength (500V/sec) ASTM D149 kV/mm 70 MECHANICAL PROPERTIES PROPERTIES METHOD UNITS PP* Tensile Strength (50 mm/min) ISO 527 MPa 38 Elongation at break (50 mm/min) ISO 527 % 800 Flexural Modulus ISO 178 MPa 1250 Impact Strength Izod (23o ) ISO 180 kJ/m2 80 Shore D Hardness ISO 868 - 66 PHYSICAL PROPERTIES PROPERTIES METHOD UNITS PP* Specific Gravity PP ISO 1183 g/cm3 0.907 Water Absorption ISO 62 % 0.02
  • 39.
    119Sign & DisplayMaterials BFP - PRINTING BFP sheets are preferably printed by means of screenprinting. To assure a good adhesion of the inks, Corona treatment of the sheets is obliged. For screenprinting it is recommended to use solvent-based or UV inks. Water-based inks are giving poorer results. ADVISED SCREENS The finer the mesh of the screen, the finer the print. The rougher the screen, the thicker the print layer will be. Printing with solvent-based inks, screens with 120 lines/inch are recommended. For thicker prints, rougher screens should be used. Printing with UV-based inks, screens with 150-180 lines/inch are recommended. If rougher screens are used with UV inks, the ink would not dry fast enough. DRYING OF SOLVENT-BASED INKS The drying of the ink can be realised in dry-racks in a drying oven (furnace). The drying time and temperature is dependant on the sheet thickness, the thickness of the printed layer and the type of drying oven. Proper tests prior to production are recommended. DRYING OF UV-BASED INKS UV-based inks are dried by UV-radiation. The drying happens in a split second. The speed of exposure to this UV-radiation source is dependant on the intensity of the UV-radiation, thickness of the printed layer, colour of print, etc. Whilst using solvent-based inks, it is advised to keep in mind that the ink can dry after a while into the screen when not operating. Printing with UV-inks doesn't have this risk, since inks are drying only under UV-radiation. There are a lot of ink-suppliers who offer inks suitable for printing on polypropylene sheets. The best ink will be different for every printer, so proper testing is advised. WE CAN RECOMMEND THE FOLLOWING INKS SOLVENT-BASED INK SUPPLIERS: • POLYPRO TPP • MASTERFLEX RA • UNIVERSAL SE UV-BASED INK SUPPLIERS: • PLASTOLUV • UV EXCURE The printing information provided on this page is based on current knowledge and experience. The data does not imply any warranty from Blackburns Metals or the manufacturer towards third parties. Users should consider this data as a guideline and gather additional information, to make independent decisions regarding the proper use, disposal, safety towards other parties and the protection of the environment. For further information please contact your nearest Blackburns service centre or email... info@blackburnsmetals.com (see back cover for locations and contact details...)
  • 40.
    120 BLACKBURNS METALSLIMITED Cast Acrylic Sheet Cast acrylic sheet is available from stock in 3mm to 25mm thickness and are also available to order in block, up to 50mm thick. Produced by cell casting between glass plates, cast acrylic sheet transmits 93% of visible light, offering a clarity that is superior to all other thermoplastic sheet materials and glass with the advantage of being half the weight with five times the impact strength. The perfect material for designers looking to create a visual impact, cast acrylic sheet can also have the edges polished to the same clarity as the surface of the sheet. The UV stability of cast acrylic means the material offers extreme weather resistance in all environments and is offered with a 10 year warranty assuring you of its long-term dependability and performance. DIVERSE RANGE Available in a green tint to provide the appearance of glass, a range of neutral tints, primarily for glazing applications, black and a wide range of transparent, translucent and opaque colours, all produced from pure colour pigments, cast acrylic sheets can be colour-matched to a sample, Pantone or RAL reference in order to meet specific customer requirements or corporate identity. Other surface and edge effects can also be supplied including edge-lit lighting products for LED, fluorescent products in an exciting range of colours and frost sheets. CAST ACRYLIC OPALS FOR BACK-LIT LIGHTING EFFECTS Our range of cast acrylic opals, available in all industry standard tints and light transmissions are optimised for back-lit lighting applications whilst also providing a clean, bright appearance during daylight hours when the product is not illuminated. APPLICATIONS With a hard, high gloss surface and exceptional mechanical properties combined with a wide range of colours and finishes, cast acrylic sheet offers the user utility as well as decoration. Readily fabricated and formed using conventional tools and equipment, cast acrylic sheets are the ideal thermoplastic sheet material for signage and point of sale amongst many other applications.
  • 41.
  • 42.
    122 www.blackburnsmetals.com Polycarbonate Sheet Our flatpolycarbonate sheets, available from stock in 2mm to 12mm thicknesses are also available to order in 1mm and 15mm for specialist requirements with the former in sheet or coil format. Polycarbonate is the ideal safety glazing material where clarity, impact resistance and fire performance are critical requirements. EXCEPTIONAL PERFORMANCE UV stable, polycarbonate sheet is manufactured with an integral, co-extruded UV layer on both sides of the sheet so that it cannot be installed in the wrong way. Delivering extreme weather resistance in all environments, the sheet is offered with a 10 year warranty to assure the user of its dependability and performance. Able to absorb high levels of energy, with an impact resistance 200 times that of glass, at half the weight, polycarbonate sheet also displays safe fire behaviour, making the product ideal for use both indoors and out, including commercial buildings subject to more demanding regulation or where there is a high risk of potential damage. APPLICATIONS Readily fabricated and formed using conventional tools and equipment, our polycarbonate sheets are also ideal for cold line bending or thermoforming into complex shapes at deep draw ratios. Firmly established as a principal material for the built environment, polycarbonate is suitable for a wide range of applications including rooflights, recognised as being more efficient than windows for getting natural daylight into a building, barrel vault roofing, canopies and shelters, machine guards and signage using clear and opal polycarbonate sheet for light box installations. OTHER PRODUCTS For applications exposed to airborne dust and dirt, our polycarbonate is also available with a hard, abrasion resistant coating which further increases the weatherability and chemical resistance of the sheet.
  • 43.
  • 44.
    124 BLACKBURNS METALSLIMITED Steel Color® Blackburns Metals are proud to be the sole UK distributor of Steel Color® - Italy's leading stainless steel specialists. With advanced technology and unique design and polishing techniques, Blackburns can provide its customers with stainless steel patterns, finishes and custom creations. Enabling stainless steel to be offered in a vast range, Steel Color® sheets feature brilliant colours including silver, satinising finishes, embossed patterns and etched textures combining to create a product with options limited only by imagination. EXCEPTIONAL PERFORMANCE Not only has Steel Color® , electro-coloured stainless steel, outstanding aesthetic quality, but it also maintains the essential characteristics of the stainless steel material, being equally resistant to corrosion and with the ability to be worked by many processes. A performance material with different grades formulated for different applications, stainless steel is well known to guarantee permanence, provide hygienic qualities and have outstanding durability, while satisfying all mechanical and thermal requirements. Steel Color® delivers decoration as well as utility and with a colouring process that does not involve pigments it can be used for external applications without being susceptible to UV degradation. APPLICATIONS Steel Color® has a variety of applications and is ideal for use in the construction industry, in particular façades, the global lift industry and architectural interior applications for urban design. OTHER PRODUCTS Although stainless steel is the main focus of our product range, brass, bronze, copper and aluminium can also be crafted with equal care and precision on a made-to-order basis. For further information on the full range of colours and sizes available please contact your local Blackburns service centre... Request your Steel Color® brochure today! 120+ COLOURS & FINISHES AVAILABLE
  • 45.
    Contact your localBlackburns (see back cover for locations and contact details) 125Sign & Display Materials
  • 46.
    Request your Steel Color® brochuretoday! 120+ COLOURS & FINISHES AVAILABLE 126 www.blackburnsmetals.com
  • 47.
    127Ask about STEELCOLOR® ... info@blackburnsmetals.com
  • 48.
    Mirror Sheet Blackburnsmirror sheet is available in almost all product variants including our thermoplastic range, Blackburns aluminium composite (BCP), acrylic and polycarbonate as well as stainless steel and the Steel Color® range (see page 124). Please note BCP mirror sheet is only available in silver and gold finishes suitable for interior applications. The thermoplastic range is typically supplied as silver mirror in 3mm thickness, with acrylic and polycarbonate products also available up to 6mm thick, in gold and other colours as required. With the advantage of being half the weight of plate glass mirror and shatter resistant, thermoplastic mirror sheets offer all the benefits of mirror without the potential risk of breakages. Stainless steel mirror sheet is available in all grades and thicknesses from 0.8mm to 3mm. The Steel Color® Super Mirror has a flawless, polished surface to deliver true mirror reflectivity (Steel Color® brochure available on request). APPLICATIONS Thermoplastic mirror is suitable for different environments where there is a high risk of potential damage or when the product is to be worked into a fabricated display or signage installation. Steel Color® mirror is an equally versatile product suitable for a diverse range of applications where the use of plate glass mirror would typically be restricted due to the potential risk of breakages. Used in food preparation areas and commonly seen in passenger lifts, different Steel Color® mirror finishes also have a number of precedents as a façade for contemporary buildings. For further information on the full range of colours and sizes available please contact your local Blackburns service centre... Contact your local Blackburns today (see back cover for locations and contact details) 128 BLACKBURNS METALS LIMITED
  • 49.
  • 50.
  • 51.
    131 Five Bar TreadplateStucco Propeller Five Bar Treadplate 2500mm x 1250mm x 1.5mm 13.3 kg 2000mm x 1000mm x 2mm 11.3 kg 2500mm x 1250mm x 2mm 18.7 kg 3000mm x 1500mm x 2mm 26.8 kg 2000mm x 1000mm x 3mm 17.3 kg 2500mm x 1250mm x 3mm 27.0 kg 3000mm x 1500mm x 3mm 38.9 kg 2000mm x 1000mm x 4.5mm 25.0 kg 2500mm x 1250mm x 4.5mm 39.1 kg 3000mm x 1500mm x 4.5mm 56.3 kg 2000mm x 1000mm x 6mm 34.0 kg 2500mm x 1250mm x 6mm 51.7 kg 3000mm x 1500mm x 6mm 74.3 kg 2500mm x 1250mm x 9.5mm 84.3 kg Stucco 2000mm x 1000mm x 0.5mm 2.74 kg 2500mm x 1250mm x 0.5mm 4.28 kg 2000mm x 1000mm x 0.6mm 3.28 kg 2500mm x 1250mm x 0.6mm 5.14 kg 2000mm x 1000mm x 0.7mm 3.84 kg 2500mm x 1250mm x 0.7mm 5.99 kg 2000mm x 1000mm x 0.8mm 4.38 kg 2500mm x 1250mm x 0.8mm 6.84 kg 2500mm x 1250mm x 1.0mm 8.50 kg 2500mm x 1250mm x 2.0mm 10.0 kg Propeller * 2500mm x 1250mm x 1.5mm 14.0 kg 2500mm x 1250mm x 2.0mm 18.0 kg 2500mm x 1250mm x 3.0mm 28.0 kg * Propeller pattern also available up to 6mm thick Contact your local Blackburns for further information (see back cover for contact details) SHEET FINISH SIZE WEIGHT PROVIDING DRAMATIC, DECORATIVE SURFACE DESIGN... For use in interior and exterior flooring and cladding, providing dramatic decorative surface design. All our Patterned Sheets are available in various finishes and colours, including bright polished finishes and an anodised colour range available in small batches. The only limitation to the colour and finish is the designers imagination. Patterned Sheet is available in a wide range of sheet sizes and thicknesses to suit your application, we can supply bespoke panel sizes and fabricate to your requirements. Please contact your local Blackburns service centre for further information. Patterned Sheet Sign & Display Materials
  • 52.
    132 BLACKBURNS METALSLIMITED RAL Colour Guide PLEASE NOTE: This guide is for illustration purposes only. Colours will vary slightly due to CMYK printing ink conversion. RAL 1001 RAL 1002 RAL 1003 RAL 1006 RAL 1007 RAL 1012 RAL 1013 RAL 1014 RAL 1015 RAL 1016 RAL 1018 RAL 1019 RAL 1021 RAL 1023 RAL 2000 RAL 2001 RAL 2002 RAL 2009 RAL 3000 RAL 3001 RAL 3002 RAL 3003 RAL 3004 RAL 3005 RAL 3007 RAL 3009 RAL 3011 RAL 3012 RAL 3015 RAL 3020 RAL 3027 RAL 4004 RAL 4005 RAL 5000 RAL 5002 RAL 5003 RAL 5004 RAL 5005 RAL 5007 RAL 5008 RAL 5009 RAL 5010 RAL 5011 RAL 5012 RAL 5013 RAL 5014 RAL 5015 RAL 5017
  • 53.
    133 Can’t find the correctcolour? If you require a different RAL colour, or colour swatch please contact your local Blackburns service centre. (see back cover for locations and contact details...) RAL 5018 RAL 5019 RAL 5021 RAL 5022 RAL 5024 RAL 6000 RAL 6001 RAL 6002 RAL 6003 RAL 6004 RAL 6005 RAL 6006 RAL 6007 RAL 6009 RAL 6010 RAL 6011 RAL 6012 RAL 6016 RAL 6017 RAL 6018 RAL 6019 RAL 6020 RAL 6021 RAL 6024 RAL 6025 RAL 6026 RAL 6027 RAL 6028 RAL 6029 RAL 6032 RAL 7000 RAL 7001 RAL 7004 RAL 7005 RAL 7006 RAL 7010 RAL 7011 RAL 7012 RAL 7015 RAL 7016 RAL 7021 RAL 7022 RAL 7024 RAL 7026 RAL 7030 RAL 7031 RAL 7032 RAL 7033 Sign & Display Materials
  • 54.
    134 www.blackburnsmetals.com RAL ColourGuide (continued...) PLEASE NOTE: This guide is for illustration purposes only. Colours will vary slightly due to CMYK printing ink conversion. Can’t find the correct colour? If you require a different RAL colour, or colour swatch please contact your local Blackburns service centre. (see back cover for locations and contact details...) RAL 7035 RAL 7037 RAL 7038 RAL 7039 RAL 7040 RAL 7042 RAL 7043 RAL 7044 RAL 8003 RAL 8004 RAL 8007 RAL 8011 RAL 8012 RAL 8014 RAL 8015 RAL 8016 RAL 8017 RAL 8019 RAL 8024 RAL 8040 RAL 8070 RAL 8080 RAL 9001 RAL 9002 RAL 9003 RAL 9004 RAL 9005 RAL 9010 RAL 9011 RAL 9016 RAL 9018 CALL BLACKBURNS... NEED ANOTHER COLOUR?
  • 55.
    135Sign & DisplayMaterials Contact Blackburns today... (see back cover for locations and contact details) SEE PAGE 96 Blackburns extensive range of traffic signs and components are available in a variety of colours and finishes. Our nationwide network of service centres will deliver direct to your door... from raw materials to semi- fabricated products. Please contact your local Blackburns to discuss your requirements or email signs@blackburnsmetals.com
  • 56.
    PRODUCT CATALOGUE Contact yourlocal Blackburns service centre or visit www.blackburnsmetals.com BEDFORD Edison Road Elms Farm Industrial Estate Bedford MK41 0HU t. 01234 684 100 bedford@blackburnsmetals.com BRIDGEND Coegnant Close Brackla Ind. Estate, Bridgend Mid Glamorgan CF31 2AH t. 01656 683 900 bridgend@blackburnsmetals.com BRISTOL St.Andrews Trading Estate Third Way, Avonmouth Bristol BS11 9YE t. 0117 948 2600 bristol@blackburnsmetals.com EDENBRIDGE Commerce Way Edenbridge Kent TN8 6ED t. 01732 582 700 edenbridge@blackburnsmetals.com GATESHEAD Unit 16c, Follingsby Park Gateshead Tyne & Wear NE10 8YG t. 0191 338 7000 gateshead@blackburnsmetals.com HAYDOCK Unit 6,Wilcock Road Old Boston Trading Estate Haydock, St. Helens WA11 9SR t. 01942 758 800 haydock@blackburnsmetals.com KINGSWINFORD Building 31, Second Avenue The Pensnett Estate Kingswinford DY6 7UE t. 01384 282 630 kingswinford@blackburnsmetals.com LEEDS Units 3 & 4 Benyon Park Leeds LS12 6DP t. 0113 386 3280 leeds@blackburnsmetals.com NORWICH Unit C,The Frenbury Estate Hellesdon Park Road Norwich NR6 5DP t. 01603 243 900 norwich@blackburnsmetals.com PLYMOUTH Unit K1, Eagle Road Langage Business Park Plymouth, Devon PL7 5JY t. 01752 612 400 plymouth@blackburnsmetals.com READING Unit 3b, Transigo Gables Way, Thatcham Berkshire RG19 4ZA t. 0118 945 5542 reading@blackburnsmetals.com COIL CENTRE Building 43,Third Avenue The Pensnett Estate Kingswinford DY6 7UU t. 01384 282 350 coil@blackburnsmetals.com BLACKBURNS SPECIAL PRODUCTS Building 38, Second Avenue, The Pensnett Estate, Kingswinford DY6 7UN t. 01384 276 419 info@blackburnsmetals.com PRODUCTCATALOGUEBLACKBURNSMETALSLIMITED BML0316