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ASME_Quick_Reference_Guide.pdf
1.
ASME BOILER &
PRESSURE VESSEL CODE (BPVC) Quick Reference Guide to ASME Section VIII, Div. 1 UCS-57 THICKNESS ABOVE WHICH FULL RADIOGRAPHIC EXAMINATION OF BUTT-WELDED JOINTS IS MANDATORY P-No. & Group No. Classification of Material Nominal Thickness Above Which Butt-Welded Joints Shall be Fully Radiographed in. (mm) 1 Gr. 1, 2, 3 1-1/4 (32) 3 Gr. 1, 2, 3 3/4 (19) 4 Gr. 1, 2 5/8 (16) 5A Gr. 1, 2 0 (0) 5B Gr. 1 0 (0) 5C Gr. 1 0 (0) 15E, Gr.1 0 (0) 9A Gr. 1 5/8 (16) 9B Gr. 1 5/8 (16) 10A Gr. 1 3/4 (19) 10B Gr. 1 5/8 (16) 10C Gr. 1 5/8 (16) QW-461.9 PERFORMANCE QUALIFICATION POSITION AND DIAMETER LIMITATIONS Qualification Test Position & Type Weld Qualified (1) Plate Plat and Pipe Weld Position Groove Fillet or Tack Groove Weld 1G F* F 2G F,H* F,H 3G F,V* F,H,V 4G F,O* F,H,O 3G & 4G F,V,O* ALL 2G, 3G & 4G ALL* ALL (2) Pipe Groove Fillet Groove Weld 1 G F F 2G F,H F,H 5G F,V,O ALL 6G ALL ALL 2G & 5G ALL ALL NOTES: • (1) Plate - Qualification on plate qualified for pipe diameter down to 2-7/8” • (*) 1G,3G, & 4G - Qualification restricts pipe groove welds to flat only on pipe diameter of 24” & less (See QW-161.9) • (2) Pipe - Qualification on 2-7/8” and over qualifies 2-7/8” and over UW-33 ALIGNMENT TOLERANCE Customary Units Section Thickness (in.) Joint Categories A B, C, & D Up to 1/2, incl. 1/4t 1/4t Over 1/2 to 3/4, incl. 1/8 in. 1/4t Over 3/4 to 1-1/2, incl. 1/8 in. 3/16 in. Over 1-1/2 to 2, incl. 1/8 in. 1/8t Over 2 Lesser of 1/16t or 3/8 in. Lesser of 1/8t or 3/4 in. SI Units Section Thickness (mm) Joint Categories A B, C, & D Up to 13, incl. 1/4t 1/4t Over 13 to 19, incl. 3 mm 1/4t Over 19 to 38, incl. 3 mm 5 mm Over 38 to 51, incl. 3 mm 1/8t Over 51 Lesser of 1/16t or 10 mm Lesser of 1/8t or 19 mm UW-35 MAXIMUM WELD REINFORCEMENT Customary Units Material Nominal Thickness (in.) Maximum Reinforcement (in.) Categories B and C Butt Welds Other Welds Less than 3/32 3/32 1/32 3/32 to 3/16, incl. 1/8 1/16 Over 3/16 to 1/2, incl. 5/32 3/32 Over 1/2 to 1, incl. 3/16 3/32 Over 1 to 2, incl. 1/4 1/8 Over 2 to 3, incl. 1/4 5/32 Over 3 to 4, incl. 1/4 7/32 Over 4 to 5, incl. 1/4 1/4 Over 5 5/16 5/16 SI Units Material Nominal Thickness (mm) Maximum Reinforcement (mm) Categories B and C Butt Welds Other Welds Less than 2.4 2.5 0.8 2.4 to 4.8, incl. 3 1.5 Over 4.8 to 13, incl. 4 2.5 Over 13 to 25, incl. 5 2.5 Over 25 to 51, incl 6 3 Over 51 to 76, incl. 6 4 Over 76 to 102, incl. 6 5.5 Over 102 to 127, incl. 6 6 Over 127 8 8 QW-452.3 GROOVE-WELD DIAMETER LIMITS O.D. of Test Coupon, in. (mm) O.D. Qualified, in. (mm) Minimum Maximum Less than 1 (25) Size Welded Unlimited 1 (25) to 2-7/8 (73) 1 (25) Unlimited Over 2-7/8 (73) 2-7/8 (73) Unlimited QW-452.4 SMALL DIAMETER FILLET-WELD TEST O.D. of Test Coupon, in. (mm) Minimum O.D., Qualified, in. (mm) Qualified Thickness Less than 1 (25) Size Welded All 1 to 2-7/8 (73) 1 (25) All Over 2-7/8 (73) 2-7/8 (73) All To find out more about how Lloyd’s Register can help you, email inspection@lr.org or visit www.lr.org Lloyd’s Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or advice in this document or howsoever provided. Lloyd’s Register, LR and any variants are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. © Lloyd’s Register Group Limited 2019 N4 Flange Design Appendix 2 Exempting from Reinforcement UG-36(c)(3)(a) Crosses UW-9(d) Nozzle Reinforcement UG-37 Loading and Lifting Lugs UG-22 & UG-55 Vent Holes UG-37(g) Nozzles in Weld Seams UW-14 UG-36 3 to 1 Tapers UW-9(c) UW-42 Formed Head Tolerances UG-79 UG-81 Mandatory Inspection Openings UG-46 Saddles and Supports Appendix G UG-54 Minimum Nozzle Neck Thickness UG-45 & Table UG-45 Nozzle Joint Design UW-16 Threaded Connections UG-43(e) Section VIII Div 1 Scope Boundary U-1(e)(3) Spin Holes UW-34 Material Identification UG-77 Material Identification UG-77 Hemi Head 3 to 1 Taper Efficiency and Joint Categorization UG-32 WALL THICKNESS CHART/PIPE SCHEDULE - IN. (MM) NOMINAL PIPE SIZE PIPE O.D. 10 10S 20 30 STD 40 60 XH 80 100 120 140 160 XXH 1/2 (15) 0.840 (21.3) --- --- --- .109 (2.769) .109 (2.769) --- .147 (3.734) .147 (.3734) --- --- --- .188 (4.775) .294 (7.467) 3/4 (20) 1.050 (26.7) .083 (2.108) .083 (2.108) --- --- .113 (2.870) .113 (2.870) --- .154 (3.912) .154 (3.912) --- --- --- .218 (5.537) .308 (7.823) 1 (25) 1.315 (33.4) .109 (2.769) .109 (2.769) --- --- .133 (3.378) .133 (3.378) --- .179 (4.547) .179 (4.547) --- --- --- .250 (6.350) .358 (9.093) 1-1/4 (35) 1.660 (42.2) .109 (2.769) .109 (2.769) --- --- .140 (3.556) .140 (3.556) --- .191 (4.851) .191 (4.851) --- --- --- .250 (6.350) .382 (9.703) 1-1/2 (40) 1.900 (48.3) .109 (2.769) .109 (2.769) --- --- .145 (3.683) .145 (3.683) --- .200 (5.080) .200 (5.080) --- --- --- .281 (7.137) .400 (10.160) 2 (50) 2.375 (60.3) .109 (2.769) .109 (2.769) --- --- .154 (3.912) .154 (3.912) --- .218 (5.537) .218 (5.537) --- --- --- .344 (8.738) .436 (11.074) 2-1/2 (65) 2.875 (73.0) .120 (3.048) .120 (3.048) --- --- .203 (5.156) .203 (5.156) --- .276 (7.010) .276 (7.010) --- --- --- .375 (9.525) .552 (14.021) 3 (80) 3.500 (88.9) .120 (3.048) .120 (3.048) --- --- .216 (5.486) .216 (5.486) --- .300 (7.620) .300 (7.620) --- --- --- .438 (11.125) .600 (15.240) 3-1/2 (90) 4.000 (101.6) .120 (3.048) .120 (3.048) --- --- .226 (5.740) .226 (5.740) --- .318 (8.077) .318 (8.077) --- --- --- --- .646 (16.154) 4 (100) 4.500 (114.3) .120 (3.048) .120 (3.048) --- --- .237 (6.020) .237 (6.020) --- .337 (8.560) .337 (8.560) --- .438 (11.125) --- .531 (13.487) .674 (17.120) 5 (125) 5.563 (141.3) .134 (3.404) .134 (3.404) --- --- .258 (6.553) .258 (6.553) --- .375 (9.525) .375 (9.525) --- .500 (12.700) --- .625 (15.875) .750 (19.050) 6 (150) 6.625 (168.3) .134 (3.404) .134 (3.404) --- --- .280 (7.112) .280 (7.112) --- .432 (10.073) .432 (10.073) --- .562 (14.275) --- .719(18.263) .864 (21.050) 8 (200) 8.625 (219.1) .148 (3.759) .148 (3.759) .250 (6.350) .277 (7.036) .322 (8.179) .322 (8.179) .406 (10.312) .500 (12.700) .500 (12.700) .594 (15.088) .719 (18.263) .812 (20.625) .906 (23.012) .875 (22.275) 10 (250) 10.750 (273.1) .165 (4.191) .165 (4.191) .250 (6.350) .307 (7.798) .365 (9.271) .365 (9.271) .500 (12.700) .500 (12.700) .594 (15.090) .719 (18.263) .844 (21.438) 1.000 (25.400) 1.125 (28.575) 1.000 (25.400) 12 (300) 12.750 (323.9) .180 (4.572) .180 (4.572) .250 (6.350) .330 (8.382) .375 (9.525) .406 (10.312) .562 (14.275) .500 (12.700) .688 (17.475) .844 (21.438) 1.000 (25.400) 1.125 (28.575) 1.312 (33.325) 1.000 (25.400) 14 (350) 14.000 (355.6) .210 (5.334) .188 (4.775) .312 (7.925) .375 (9.525) .375 (9.525) .375 (9.525) .594 (15.088) .500 (12.700) .750 (19.050) .938 (23.825) 1.094 (27.788) 1.250 (31.750) 1.406 (35.712) --- 16 (400) 16.000 (406.4) .250 (6.350) .188 (4.775) .312 (7.925) .375 (9.525) .375 (9.525) .500 (12.700) .656 (16.662) .500 (12.700) .844 (21.438) 1.031 (26.187) 1.219 (30.963) 1.438 (36.525) 1.594 (40.488) --- 18 (450) 18.000 (457.2) .250 (6.350) .188 (4.775) .312 (7.925) .438 (11.125) .375 (9.525) .562 (14.275) .750 (19.050) .500 (12.700) .9.38 (23.825) 1.156 (29.362) 1.375 (34.930) 1.562 (39.675) 1.781 (45.237) --- 20 (500) 20.000 (508.0) .250 (6.350) .218 (5.537) .375 (9.525) .500 (12.700) .375 (9.525) .594 (15.088) .812 (20.625) .500 (12.700) 1.031 (26.187) 1.281 (32.537) 1.500 (38.100) 1.750 (44.450) 1.969 (50.013) --- 24 (600) 24.000 (609.6) .250 (6.350) .250 (6.350) .375 (9.525) .562 (14.275) .375 (9.525) .688 (17.475) .969 (24.613) .500 (12.700) 1.219 (30.963) 1.531 (38.887) 1.812 (46.025) 2.062 (52.375) 2.344 (59.538) --- NOTE: The above thicknesses are nominal and under tolerance as permitted in the material specifications to be considered for evaluation.
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