Artesis Company Presentation-13.10.2021.pptx

ESA Motor Testing
Condition MonitoringWithoutSensors

simplifies predictive maintenance
Artesis sustainable
maintenance
program
2.ComprehensiveFaultCoverage;
Supply
Motor
1. Mechanical
2. Electrical
3. Process

Artesis Sustainable
Maintenance
Program
3.High FaultDetectionAccuracy
• Over90%Accuracy inFaultDetaction

Artesis Sustainable
Maintenance
Program 4.PowerMonitoring
• Providingtheeffectsoffaultson energyefficiency

Artesis Sustainable
Maintenance
Program
5.Integrationto3rdpartyHMIs

Solutions
Technology e-MCM
e-PCM AMT Pro

Reviewof the technologies
• OutputAssessmentusingSpectrumAnalysis
 VibrationAnalysis
 CurrentSignatureAnaysis(CSA)
• Input– OutputAssessmentusingParameterEstimationandSpectrumAnalysis
 ArtesisModelBasedFaultDetection
What is behindof our
Technology?

ARTESIS Model Based Fault Detection (MBFD) Technology
u y
System

Voltage Current
Time (msec)
Time (msec)
Frequency (Hz)
Frequency (Hz)

Frequency (Hz)
Frequency (Hz)
Current 1
Voltage
Σ
Current 2
Diff
+
-
Frequency (Hz)
Physical Asset
Digital Twin

Cause and Effect Relation
e - M C M I o T
Voltage Current
Frequency (Hz) Frequency (Hz)
Input Output
VOLTAGEVARIATION: Harmonic
Distortion Voltage Fluctuation Voltage
Balance etc…
CURRENT VARIATION
Process
Fault

Detecting Mechanical Faults
• Developing faults in the motor or in the equipment connected to it affect both the airgap
and torsional dynamics between the motor stator and rotor.
ROTOR AIRGAP
STATOR

Detecting Mechanical Faults
• Artesis Technology is able to use the motor as an effective sensor for the whole system, without the need for
additional special sensors

Power
Factor
Frequency (Hz)
Gain (Current / Voltage)
C1
C2
C3
C4
Motor Operating
Curve
MOTOR
LOAD
MOTOR LOAD
Artesise-MCMClustering Algorithm
• Duringthe learning period Artesis e-MCM
treats each operating point ofthe motor as a
cluster in the three dimensional space
(powerfactor, gain,supply frequency). Each
cluster has a separate model
• In monitoring mode each data iscompared
with the closest cluster

e-MCMLearningPeriod
Installation &
Commisioning
LEARN IMPROVE MONITOR
3 Days 7 Days
• In order toconstruct the mathematical model of the motor thatitisconnected to,MCMhas tocomplete the learn period. This period can take 7-10 days
• The learn period hastwostages.
 Learn stage, in which Artesis e-MCMclassifies the signals anddoes not doany monitoring
 Improvestage, in which Artesis e-MCM startsmonitoring andalsoupdates the mathematical model (constructed duringthe firststage) with new data

e-MCM

Why monitor
motors with e-
MCM?

Effortless monitoring

Automated Fault Diagnosis

Suggestions & Energy Efficiency

Advanced Analysis Tools –Cloud Interface
Spectrum analysis
Trendanalysis

AdvancedAnalysis Tools –Windows BasedAES Software
Spectrum analysis Trend analysis

Diagnostic
Report

Applicableto3-phase ACfixed and variablespeed motorsand
generators
How does e-MCMwork?
Measuresthecurrentandvoltagesignals fromelectricalsupplyto
themotortoidentifyexistinganddevelopingfaultson motorsand
theirdrivenequipment,specifically:
•Mechanical Faults– e.g.unbalancelectrice,misalignment,roller
bearings
•ElectricalFaults– e.g.loosewindings,shortcircuits
•Process Faults– e.g.cavitation,pluggedfiltersandscreens
Providesclearinformationforfaultdetection,diagnostics,timeto
failureandcorrectiveactions,withe-MCMsoftwareusedtoview
thedata
e-MCM ConditionMonitoring
Fault Detection Diagnosis & Assessment Diagnosis &Assessment
Corrective Actions & Work Order

Fault Types
And
Alarms

SystemOverview

Cloud based web IOT

Cloud Communication
4G Router
Artesis IOT Portal

Communication
switchhub
TCP/lP
Local
Network
Pump Generator Fan Conveyor Compressor Chiller
Internet
Cloud
Scada eMCMClient Mobile
TCP/lP
Local Server

Monitoringvia MCC Panel
Hard to reach
applicatons
Sumbersiblepumps
Cooling towerfans
Boreholepumps
Cryogenic pumps
ATEX Zones

Hard to reach
applicatons
Sumbersiblepumps
Cooling towerfans
Boreholepumps
Cryogenic pumps
ATEX Zones Connect the Voltage Cables

Hard to reach
applicatons
Sumbersiblepumps
Cooling towerfans
Boreholepumps
Cryogenic pumps
ATEX Zones
Connect the Current Transformers to Motor Cab

Costsaving & ROI cases
Approximatecostsavingofpreventionofa burnedpropane
compressor(440kW)
Approximateannual costsavingduringthepilotapplicationfor34
equipment
Mineral processing plant Oil refinery plant compressor
Onlinemonitoringof equipmentusinge-MCMsyieldedatROIof %500orapay-back
periodof2.4months.
Planned maintenancecost: €23,000
€ 79,594
€ 77,143
€ 267,026
€ 24,000
€ 447,763
€ - € 100,000
€ 200,000
€ 300,000
€ 400,000
€ 500,000
Productivity Increase
Energy Saving
Decrease on Maintenance Cost
Equipment Life Increase
TOTAL
€ 24,107.14
€ 123,214.29
€ 178,571.43
€ 325,892.86
€ - € 100,000.00
€ 200,000.00
€ 300,000.00
€ 400,000.00
Rewinding due to motor burn
Overhalul cost
Production loss due to 20 days
downtime
TOTAL

AMT
Pro

AMT Pro Features
The Artesis AMTpro is aportable motor driven equipment test system which automatically generates a condition assessment report indicating:
•Existingelectrical,mechanicalandoperationalfaults.
•Time tofailureinformation.
•Recommendedcorrectiveactions.
•Effectsoffaultson energyefficiency.

AMT Pro Features
AMT Prois Applicable to3 phase AC Motoroffixed andvariable speed:
• Generators
• Compressors
• Fans
• Pumps
• Conveyors
• MotorDriven Equipment

AMT Pro
Features

Condition Assessment Report
1- Automated fault
diagnosis

2- Faults Effect on Energy
consumption

3- Power Monitoring

8
4-Advanced spectrum and
waveform tools (PSD)

Live Motor Testing
Via (Arplug)
With the ARPlug system, you can perform tests
Automatically Securely Faster
The test can be
started quickly by
making a
contactless and safe
connection to
current transformers
and voltage points
while the motor is
running.

Live Motor Testing
Via (Arplug)
The test can be
started quickly by
making a
connection to
and voltage points
while the motor is
running.
Connect theVoltage &Current
Cables

Live Motor Testing
Via (Arplug)
The test can be
started quickly by
making a
connection to
and voltage points
while the motor is
running.
Connect theVoltage&CurrentCables toAR-Plug
Male Terminal

Live Motor Testing
Via (Arplug)
The test can be
started quickly by
making a
connection to
and voltage points
while the motor is
running.
Connect theAR-PlugMaleTerminal toFemale
Terminal

Live Motor Testing
Via (Arplug)
The test can be
started quickly by
making a
connection to
and voltage points
while the motor is
running.
Whenthetestis finished
connect Dummy Terminal

Live Motor Testing
Via (Arplug)

Cloud Integration
Artesis IoT is anIoT platform hosted on thecloud whereyoucan
log infrom yourweb browser anywhere.
It is an interactive dashboard that allows youto examinethe
diagnostic and power usage reports of yourelectric motor-driven
equipment
Youcan also checkand compare the historical fault progress of your
equipment to support yourmaintenancedecisions.

IoT Cloud Interfaces– Management Dashboard

IoT Cloud Interfaces – Facility Management Dashboard

IoT Cloud Interfaces – Equipment Report Dashboard

IoT Cloud Interfaces – PSDGraph for AdvanceUsers

Comprehensive Coverage
All typeoffaultscoveredwithArtesisTechnology in onePlatform

10%- 50%OPEX
reductionfor
maintenance
Upto5%productivity
increase
2%- 4% energysavings
Upto10%CAPEX
efficiency
Reductionin
performancepenalties
anddamagetoimage
Processsafety
improvements
Key Values

#simplifiespredictivemaintena
nce
www.artesis.com
Thank You

Artesis Company Presentation-13.10.2021.pptx

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Artesis Company Presentation-13.10.2021.pptx