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“PULSE JET” A VIABLE GREEN
   ALTERNATIVE TECHNOLOGY
 FOR STRIPPING HVOF COATINGS



      VLN Advanced Technologies
       Ottawa, Ontario, Canada




Advanced Technologies Inc. www.vln-tech.com
MERITS
                                              ENVIRONMENT-AL
COST SAVINGS          TECHNICAL
                                              BENEFITS


SMALL FOOTPRINT       NO HYDROGEN             NO CHEMICAL BATHS
                      EMBRITTLEMENT           NO HexCr ISSUES
LINE-OF-SIGHT TECH
                      SELECTIVE SPOT REPAIRS USES LESS ENERGY
LOW CAPITAL COST
                      NO SUBSTRATE DAMAGE SOLID WASTE DISPOSAL
LOW OPERATING COST
                      DIMENSIONAL STABILITY   USES WATER ONLY
HIGH T.A.T
                      REPRODUCIBILITY         WATER RECIRCULATION
USES LESS ENERGY



             Advanced Technologies Inc. www.vln-tech.com
HIGH-FREQUENCY FORCED PULSE WATER JET
 Regular Waterjet (CWJ)




Forced Pulsed Waterjet (FPWJ)




           Advanced Technologies Inc. www.vln-tech.com
PULSE JET PHENOMENON

EFFECTS:




                               O lse
                                 Pu
                                N
- Dynamic Water Hammer
- Cyclic Loading at 20 kHz
- Aggressive Cavitation
- Widening of Jet Diameter        lse
                                Pu FF
                                  O



       Advanced Technologies Inc. www.vln-tech.com
DESIGN MECHANISM
CHALLENGES:


- Performance
- Kinematics
- Size and Weight
- Machining Tooling
- Repeatability



       Advanced Technologies Inc. www.vln-tech.com
MESSIER-DOWTY LANDING GEAR PIN WORK


- WC-Co-Cr 0.017”
  Thick HVOF Coating.

- Removed with 15,000
  psi. On Gantry System

- Undamaged Finish and
  Repeatability.

- Flash Rust Inhibitor
  Can be Used
SECTIONAL PROFILE INSPECTION

200X Magnifications
- WC-Co (HVOF)
180um (7 mils) thick.
- Deep stripping.
- De-lamination of
HVOF coating.
-Original profile
undamaged.


          Advanced Technologies Inc. www.vln-tech.com
AIR FRAME with HVOF COATING SYSTEM


Ultra High Pressure 40Kpsi
- Power = 156 HP
- Removal Rate = 0


PULSE JET 10Kpsi
- Power = 46 HP
- Removal Rate = 4 ft2/hr


         Advanced Technologies Inc. www.vln-tech.com
Insitu HVOF Coating Removal
                (PRINT PRESS ROLLS)

- Single jet application
- Part turning, gun
stationary
- Pedestal robot
mounted
-Roll coating 316 S.S
¼ thk.
- 5 times faster than
machining.
CONCLUSIONS

- Pulse Jet can remove various Plasma and HVOF Coating
effectively using only water and without damage to
substrate.
- Pulse jet works best with automation techniques.
- Net removal rate range 2-150 ft2/hr depending on coating
conditions.
- Environmentally friendly technique.
- Adaptive with plasma spray technology.


       Advanced Technologies Inc. www.vln-tech.com
Thank You AIAC!
   For Further Information
       Visit Our Website:


www.VLN-TECH.COM

Advanced Technologies Inc. www.vln-tech.com

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Aiac

  • 1. “PULSE JET” A VIABLE GREEN ALTERNATIVE TECHNOLOGY FOR STRIPPING HVOF COATINGS VLN Advanced Technologies Ottawa, Ontario, Canada Advanced Technologies Inc. www.vln-tech.com
  • 2. MERITS ENVIRONMENT-AL COST SAVINGS TECHNICAL BENEFITS SMALL FOOTPRINT NO HYDROGEN NO CHEMICAL BATHS EMBRITTLEMENT NO HexCr ISSUES LINE-OF-SIGHT TECH SELECTIVE SPOT REPAIRS USES LESS ENERGY LOW CAPITAL COST NO SUBSTRATE DAMAGE SOLID WASTE DISPOSAL LOW OPERATING COST DIMENSIONAL STABILITY USES WATER ONLY HIGH T.A.T REPRODUCIBILITY WATER RECIRCULATION USES LESS ENERGY Advanced Technologies Inc. www.vln-tech.com
  • 3. HIGH-FREQUENCY FORCED PULSE WATER JET Regular Waterjet (CWJ) Forced Pulsed Waterjet (FPWJ) Advanced Technologies Inc. www.vln-tech.com
  • 4. PULSE JET PHENOMENON EFFECTS: O lse Pu N - Dynamic Water Hammer - Cyclic Loading at 20 kHz - Aggressive Cavitation - Widening of Jet Diameter lse Pu FF O Advanced Technologies Inc. www.vln-tech.com
  • 5. DESIGN MECHANISM CHALLENGES: - Performance - Kinematics - Size and Weight - Machining Tooling - Repeatability Advanced Technologies Inc. www.vln-tech.com
  • 6. MESSIER-DOWTY LANDING GEAR PIN WORK - WC-Co-Cr 0.017” Thick HVOF Coating. - Removed with 15,000 psi. On Gantry System - Undamaged Finish and Repeatability. - Flash Rust Inhibitor Can be Used
  • 7. SECTIONAL PROFILE INSPECTION 200X Magnifications - WC-Co (HVOF) 180um (7 mils) thick. - Deep stripping. - De-lamination of HVOF coating. -Original profile undamaged. Advanced Technologies Inc. www.vln-tech.com
  • 8. AIR FRAME with HVOF COATING SYSTEM Ultra High Pressure 40Kpsi - Power = 156 HP - Removal Rate = 0 PULSE JET 10Kpsi - Power = 46 HP - Removal Rate = 4 ft2/hr Advanced Technologies Inc. www.vln-tech.com
  • 9. Insitu HVOF Coating Removal (PRINT PRESS ROLLS) - Single jet application - Part turning, gun stationary - Pedestal robot mounted -Roll coating 316 S.S ¼ thk. - 5 times faster than machining.
  • 10. CONCLUSIONS - Pulse Jet can remove various Plasma and HVOF Coating effectively using only water and without damage to substrate. - Pulse jet works best with automation techniques. - Net removal rate range 2-150 ft2/hr depending on coating conditions. - Environmentally friendly technique. - Adaptive with plasma spray technology. Advanced Technologies Inc. www.vln-tech.com
  • 11. Thank You AIAC! For Further Information Visit Our Website: www.VLN-TECH.COM Advanced Technologies Inc. www.vln-tech.com