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DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
INSTALLATION INSTRUCTIONS
Automatic Genset Controller, AGC-4
● Mounting
● Board slot positions
● Terminal strip overview
● I/O lists
● Wiring
Document no.: 4189340687D
SW version: 4.0x.x or later
1. General information
1.1. Warnings, legal information and safety..................................................................................................5
1.1.1. Warnings and notes ......................................................................................................................5
1.1.2. Legal information and disclaimer ..................................................................................................5
1.1.3. Safety issues ................................................................................................................................5
1.1.4. Electrostatic discharge awareness ...............................................................................................5
1.1.5. Factory settings ............................................................................................................................5
1.2. About the installation instructions...........................................................................................................6
1.2.1. General purpose ...........................................................................................................................6
1.2.2. Intended users ..............................................................................................................................6
1.2.3. Contents and overall structure ......................................................................................................6
2. General product information
2.1. AGC-4 product information.....................................................................................................................7
2.1.1. Introduction....................................................................................................................................7
2.1.2. Type of product..............................................................................................................................7
2.1.3. Options..........................................................................................................................................7
2.2. Standard functions.................................................................................................................................7
2.2.1. Operation modes...........................................................................................................................7
2.2.2. Engine control................................................................................................................................7
2.2.3. Generator protection (ANSI)..........................................................................................................7
2.2.4. Busbar protection (ANSI)...............................................................................................................8
2.2.5. Display...........................................................................................................................................8
2.2.6. M-Logic..........................................................................................................................................8
2.3. Standard and optional applications........................................................................................................8
2.3.1. Automatic Mains Failure, AMF.......................................................................................................8
2.3.2. Island operation.............................................................................................................................9
2.3.3. Fixed power/base load...................................................................................................................9
2.3.4. Peak shaving...............................................................................................................................10
2.3.5. Load takeover..............................................................................................................................10
2.3.6. Mains power export (fixed power to mains).................................................................................11
2.3.7. Multiple gensets, analogue load sharing.....................................................................................11
2.3.8. Multiple gensets, power management.........................................................................................11
3. Mounting
3.1. AGC-4 mounting...................................................................................................................................12
3.1.1. Mounting of the unit.....................................................................................................................12
3.1.2. Panel cut-out................................................................................................................................12
3.1.3. Mounting instructions...................................................................................................................12
4. Hardware
4.1. Board slot positions..............................................................................................................................13
4.1.1. Unit top side overview..................................................................................................................14
4.1.2. Terminal strip overviews..............................................................................................................15
4.1.3. Input/output lists...........................................................................................................................20
4.1.4. Slot #1, power supply PCB..........................................................................................................21
4.1.5. Slot #1, power supply PCB - AGC mains unit..............................................................................22
4.1.6. Slot #2, serial communication (option H).....................................................................................22
4.1.7. Slot #2, external I/O module (option H8.2)..................................................................................24
4.1.8. Slot #2, 7 digital inputs (option M13.2)........................................................................................25
4.1.9. Slot #2, relay outputs (option M14.2)...........................................................................................25
4.1.10. Slot #3, load sharing control (option G3)...................................................................................26
4.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).......................................................27
4.1.12. Slot #4, relay outputs (option M14.4, standard).........................................................................28
4.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)..........................................28
4.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)........................................28
4.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4)....................................29
4.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)....................................29
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4.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)..............................................30
4.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)..........................................30
4.1.19. Slot #5, AC measuring...............................................................................................................31
4.1.20. Slot #5, AC measuring - AGC mains unit..................................................................................32
4.1.21. Slot #5, AC measuring - AGC BTB unit.....................................................................................33
4.1.22. Slot #6, 7 digital inputs (option M13.6)......................................................................................33
4.1.23. Slot #6, 4 relay outputs (option M14.6)......................................................................................34
4.1.24. Slot #6, 4 analogue inputs (option M15.6).................................................................................34
4.1.25. Slot #6, analogue outputs for transducer (option F1)................................................................34
4.1.26. Slot #7, engine interface card (std.)...........................................................................................35
4.1.27. Slot #7, engine interface card (std.) AGC mains/BTB/group/plant............................................36
4.1.28. Slot #8, engine interface communication (option H5)................................................................37
4.1.29. Slot #8, Cummins engine interface communication (option H6)................................................37
4.1.30. Slot #8, 7 digital inputs (option M13.8)......................................................................................37
4.1.31. Slot #8, 4 relay outputs (option M14.8)......................................................................................38
4.1.32. Slot #8, external I/O module (option H8.8)................................................................................38
4.1.33. Slot #8, plant management (option G7, AGC group tie)............................................................38
5. Wirings
5.1. AC connections....................................................................................................................................40
5.1.1. Neutral line (N).............................................................................................................................40
5.1.2. Current transformer grounding....................................................................................................40
5.1.3. Fuses...........................................................................................................................................40
5.1.4. Breaker wiring..............................................................................................................................40
5.1.5. 3-phase........................................................................................................................................41
5.1.6. Single phase................................................................................................................................42
5.1.7. 2-phase L1L2 (split phase)..........................................................................................................43
5.1.8. 2-phase L1L3 (split phase)..........................................................................................................44
5.1.9. Island mode and power management (option G4/G5/G8)...........................................................45
5.1.10. Power management (option G5), AGC mains...........................................................................46
5.1.11. Power management (option G5), AGC BTB..............................................................................47
5.2. DC connections....................................................................................................................................48
5.2.1. Load sharing lines (option G3).....................................................................................................48
5.2.2. Digital inputs................................................................................................................................48
5.2.3. Analogue inputs...........................................................................................................................49
5.2.4. Multi-inputs..................................................................................................................................50
5.2.5. Digital inputs................................................................................................................................51
5.2.6. Pt100/Pt1000...............................................................................................................................51
5.2.7. VDO.............................................................................................................................................51
5.2.8. 0-40V DC.....................................................................................................................................52
5.2.9. RPM input....................................................................................................................................52
5.2.10. Stop coil.....................................................................................................................................53
5.2.11. Transistor outputs (open collector outputs)...............................................................................53
5.3. Communication....................................................................................................................................54
5.3.1. CANbus (option G4/G5/G8).........................................................................................................54
5.3.2. CANbus (option G7) ...................................................................................................................55
5.3.3. Modbus (option H2).....................................................................................................................56
5.3.4. Profibus DP (option H3)...............................................................................................................58
5.3.5. CANbus engine communication (option H5)................................................................................59
5.3.6. Cummins GCS (option H6)..........................................................................................................60
5.3.7. CANbus engine communication (option H7)................................................................................61
5.3.8. External I/O module (option H8)..................................................................................................62
5.3.9. Display cable (option J)...............................................................................................................62
6. Technical information
6.1. Technical information, AGC-4..............................................................................................................63
6.1.1. Technical specifications ..............................................................................................................63
6.2. Unit dimensions....................................................................................................................................67
6.2.1. Unit dimensions...........................................................................................................................67
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6.3. Panel cut-out........................................................................................................................................68
6.3.1. Panel cutout.................................................................................................................................68
6.3.2. Drilling template in mm (inches) .................................................................................................69
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1. General information
1.1 Warnings, legal information and safety
1.1.1 Warnings and notes
Throughout this document, a number of warnings and notes with helpful user information will be presented.
To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener-
al text.
Warnings
Warnings indicate a potentially dangerous situation, which could result in death, personal in-
jury or damaged equipment, if certain guidelines are not followed.
Notes
Notes provide general information, which will be helpful for the reader to bear in mind.
1.1.2 Legal information and disclaimer
DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how
to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the
installation or the operation of the set must be contacted.
The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war-
ranty will be lost.
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
1.1.3 Safety issues
Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore,
the installation should only be carried out by authorised personnel who understand the risks involved in work-
ing with live electrical equipment.
Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in-
puts as this could lead to injury or death.
1.1.4 Electrostatic discharge awareness
Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the
unit is installed and connected, these precautions are no longer necessary.
1.1.5 Factory settings
The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values
and are not necessarily the correct settings for matching the engine/generator set in question. Precautions
must be taken to check the settings before running the engine/generator set.
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1.2 About the installation instructions
1.2.1 General purpose
These Installation Instructions mainly include general product and hardware information, mounting instruc-
tions, terminal strip descriptions, I/O lists and wiring descriptions.
The general purpose of this document is to give the user important information to be used in the installation of
the unit.
Please make sure to read this document before starting to work with the Multi-line 2 unit and
the gen-set to be controlled. Failure to do this could result in human injury or damage to the
equipment.
1.2.2 Intended users
These Installation Instructions are mainly intended for the person responsible for the design and installation.
In most cases, this would be a panel builder designer. Naturally, other users might also find useful information
in the document.
1.2.3 Contents and overall structure
This document is divided into chapters, and in order to make the structure simple and easy to use, each
chapter will begin from the top of a new page.
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2. General product information
2.1 AGC-4 product information
2.1.1 Introduction
The AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a complete range of multi-function gen-
erator protection and control products integrating all the functions you need into one compact and attractive
solution.
The concept of the AGC is to offer a cost-effective solution to genset builders, who need a flexible generator
protection and control unit for medium to large genset applications. Being part of the Multi-line product family,
the standard functions can be supplemented with a variety of optional functions.
2.1.2 Type of product
The Automatic Genset Controller is a micro-processor based control unit containing all necessary functions
for protection and control of a genset.
It contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the LCD
display.
2.1.3 Options
The Multi-line 2 product range consists of different basic versions, which can be supplemented with the flexi-
ble options needed to provide the optimum solution. The options cover e.g. various protections for generator,
busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, addi-
tional operator display etc.
2.2 Standard functions
2.2.1 Operation modes
● Automatic Mains Failure
● Island operation
● Fixed power/base load
● Peak shaving
● Load takeover
● Mains power export
2.2.2 Engine control
● Start/stop sequences
● Run and stop coil
● Relay outputs for governor control
2.2.3 Generator protection (ANSI)
● 2 x reverse power (32)
● 5 x overload (32)
● 6 x overcurrent (50/51)
● 2 x overvoltage (59)
● 3 x undervoltage (27)
● 3 x over-/underfrequency (81)
● Voltage-dependent overcurrent (51V)
● Current/voltage unbalance (60)
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● Loss of excitation/overexcitation (40/32RV)
● Non-essential load/load shedding, 3 levels (I, Hz, P>, P>>)
● Multi-inputs (digital, 4-20 mA, 0-40V DC, Pt100, Pt1000 or VDO)
● Digital inputs
2.2.4 Busbar protection (ANSI)
● 3 x overvoltage (59)
● 4 x undervoltage (27)
● 3 x overfrequency (81)
● 4 x underfrequency (81)
● Voltage unbalance (60)
2.2.5 Display
● Prepared for remote mounting
● Push-buttons for start and stop
● Push-buttons for breaker operations
● Status texts
2.2.6 M-Logic
● Simple logic configuration tool
● Selectable input events
● Selectable output commands
2.3 Standard and optional applications
In the following sections, the standard and optional applications of the AGC will be presented. In addition, the
correct application configuration for the different applications is listed. It is only possible to use the unit for one
of the purposes, e.g. AMF (Automatic Mains Failure). The selection must be made on site.
All units are supplied with AMF as factory setting.
2.3.1 Automatic Mains Failure, AMF
G
Controller
Load
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No. Setting Setting
6071 Genset mode AMF AMF
2.3.2 Island operation
G
Controller
Load
No. Setting Setting
6071 Genset mode Island operation Island operation
2.3.3 Fixed power/base load
G
Controller
Load
No. Setting Setting
6071 Genset mode Fixed power Fixed power
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2.3.4 Peak shaving
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Peak shaving Peak shaving
2.3.5 Load takeover
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Load takeover Load takeover
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2.3.6 Mains power export (fixed power to mains)
G
Controller
Load
P/4-20 mA
TRANSDUCER
No. Setting Setting
6071 Genset mode Mains power export Mains power export
2.3.7 Multiple gensets, analogue load sharing
G
Controller
Load
G
Controller
No. Setting Setting
6071 Genset mode Island operation Island operation
2.3.8 Multiple gensets, power management
For information about the power management application, please refer to "Description of Op-
tion G4, G5 and G8".
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3. Mounting
3.1 AGC-4 mounting
3.1.1 Mounting of the unit
The unit is designed for mounting inside the switchboard. The display can be installed on the switchboard
door and connected to the main unit with a display cable. The technical specifications include detailed infor-
mation about:
● Unit dimensions
● Panel cut-out
● Screw hole positions and dimensions
3.1.2 Panel cut-out
In order to ensure optimum mounting, the switchboard door must be cut out according to the panel cut-out
illustration in the chapter Technical information.
3.1.3 Mounting instructions
The unit can be mounted in two different ways:
1. Directly mounted on a DIN rail.
2. Fastened with screws to the rear side of the cabinet. Six screw holes are available for this mounting
method.
DEIF recommends using the screw hole fastening.
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4. Hardware
4.1 Board slot positions
The unit housing is divided into board slot positions. This means that the unit consists of a number of printed
circuit boards (PCB) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs.
Some of these board slots are standard and some are intended for options. The board slot positions are ar-
ranged as illustrated below.
Slot type Option Slot #1 Slot #3 Slot #5 Slot #7
Terminals 1-28 37-64 73-89 98-125
Power supply Standard X
AC measurements Standard X
Engine interface Standard/M4 X
Load sharing G3 X
Power management G4/G5/G7/G8 X
Engine communication H7 X
I/O extension M12 X
Slot type Option Slot #2 Slot #4 Slot #6 Slot #8
Terminals 29-34 65-72 90-97 126-133
Analogue controller outputs E1/E2 X
Analogue transducer outputs F1 X
Combination outputs EF2/EF4/EF5/EF6 X
Serial communication H2/H3/H8.2/H9 X
Engine communication H5/H6 X
I/O extension cards M13.2/M14.2 X
I/O extension cards M13.6/M14.6/M15 X
I/O extension cards M13.8/M14.8/H8.8 X
Plant management G7 X
Only hardware options, which will affect the hardware of the unit, are represented in the table.
The software options will be seen through the PC utility software. The software options that are
not represented in the above table can be found in the data sheet.
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4.1.1 Unit top side overview
An overview of the terminals is presented below. The slot positions are as follows:
Ethernet
787776757473 96 979594929190 9389888785 8683 8482818079
727169 70686765 6662 6359 60 615856 575553 54 645251504947464443 45 4841403837 39 42
Service port Display
Ethernet
CAN B
CAN A
Power
Self check ok
Alarm inhibit
1
4
9
5 6
3
7 8
2
1
:
The numbers in the drawing above refer to the slot numbers indicated in the table below.
No. Slot
1 #1, terminal 1-28, power supply (standard)
2 #2, terminal 29-36, communication and I/O extensions
3 #3, terminal 37-64, in-/outputs/load sharing
4 #4, terminal 65-72, governor, AVR, in-/outputs (standard)
5 #5, terminal 73-89, AC measuring (standard)
6 #6, terminal 90-97, in-/outputs
7 #7, terminal 98-125, engine I/F (standard)
8 #8, terminal 126-133, engine communication, in-/outputs, plant management comm.
9 LED I/F
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4.1.2 Terminal strip overviews
Standard unit
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The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-
tions, please refer to the option manuals.
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Mains unit
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The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-
tions, please refer to the option manuals.
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BTB unit
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The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op-
tions, please refer to the option manuals.
4.1.3 Input/output lists
In the I/O lists, the following terms will be used in connection with the relay outputs:
NO means Normally Open
NC means Normally Closed
NE means Normally Energised
ND means Normally Deenergised
Com. means common terminal
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4.1.4 Slot #1, power supply PCB
Term. Function Technical data Description
1 +12/24V DC 12/24V DC
+/-30%
Power supply
2 0V DC
3 NC Status relay
24V DC/1 A
Normally closed relay, processor/power supply
status supervision4 Com.
5 NO Relay 05
250V AC/8 A
Central alarm HORN/configurable
6 Com.
7 NC
8 NO Relay 08
250V AC/8 A
Open mains breaker/configurable
9 Com.
10 NC
11 NO Relay 11
250V AC/8 A
Close mains breaker (synchronising)/configurable
12 Com.
13 NC
14 NO Relay
250V AC/8 A
Open generator breaker
15 Com.
16 NC
17 NO Relay
250V AC/8 A
Close generator breaker (synchronising)
18 Com.
19 NC
20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable
21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 23 Optocoupler Configurable
24 Digital input 24 Optocoupler Mains breaker open/configurable
25 Digital input 25 Optocoupler Mains breaker closed/configurable
26 Digital input 26 Optocoupler Generator breaker open
27 Digital input 27 Optocoupler Generator breaker closed
28 Com. Common Common for terminals 23 to 27
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4.1.5 Slot #1, power supply PCB - AGC mains unit
The I/O list below is for the AGC mains unit.
Term. Function Technical data Description
1 +12/24V DC 12/24V DC
+/-30%
Power supply
2 0V DC
3 NC Status relay
24V DC/1 A
Normally closed relay, processor/power supply
status supervision4 Com.
5 NO Relay 05
250V AC/8 A
Central alarm HORN/configurable
6 Com.
7 NC
8 NO Relay 08
250V AC/8 A
Open mains breaker/configurable
9 Com.
10 NC
11 NO Relay 11
250V AC/8 A
Close mains breaker (synchronising)/configurable
12 Com.
13 NC
14 NO Relay 14
250V AC/8 A
Open tie breaker/configurable
15 Com.
16 NC
17 NO Relay 17
250V AC/8 A
Close tie breaker (synchronising)/configurable
18 Com.
19 NC
20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable
21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable
22 Com. Common Common terminal for terminals 20 and 21
23 Digital input 23 Optocoupler Configurable
24 Digital input 24 Optocoupler Mains breaker open/configurable
25 Digital input 25 Optocoupler Mains breaker closed/configurable
26 Digital input 26 Optocoupler Tie breaker open/configurable
27 Digital input 27 Optocoupler Tie breaker closed/configurable
28 Com. Common Common for terminals 23 to 27
4.1.6 Slot #2, serial communication (option H)
Modbus (option H2)
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Term. Function Description
29 DATA + (A) Modbus RTU, RS485
30 GND
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the
cable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-
tion cable!
Modbus (option H9)
Term. Function Description
29 DATA + (A) Modbus RTU, RS232
30 GND
31 DATA - (B)
32 Not used
33 DATA + (A)
34 Not used
35 DATA - (B)
36 Not used
The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the
cable impedance. The terminals 29/33 and 31/35 are internally connected.
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-
tion cable!
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Profibus (option H3)
Term. Function Description
29 DATA + (B) Pin 3 on 9 pole sub-D connector
Pin 5 on 9 pole sub-D connector
Pin 8 on 9 pole sub-D connector
30 GND
31 DATA - (A)
32 DATA + (B)
33 GND
34 DATA - (A)
35 Not used
36 Not used
Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica-
tion cable!
4.1.7 Slot #2, external I/O module (option H8.2)
Term. Function Description
29 CAN-H CANbus card option H8.2
30 CAN-GND
31 CAN-L
32 CAN-H
33 CAN-GND
34 CAN-L
35 Not used
36 Not used
Terminals 29 and 32 are internally connected. Terminals 31 and 34 are internally connected.
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4.1.8 Slot #2, 7 digital inputs (option M13.2)
Term. Function Technical data Description
29 Binary input 29 Optocoupler Configurable
30 Binary input 30 Optocoupler Configurable
31 Binary input 31 Optocoupler Configurable
32 Binary input 32 Optocoupler Configurable
33 Binary input 33 Optocoupler Configurable
34 Binary input 34 Optocoupler Configurable
35 Binary input 35 Optocoupler Configurable
36 Com. Optocoupler Common for terminals 29-35
4.1.9 Slot #2, relay outputs (option M14.2)
Term. Function Technical data Description
29 NE/ND Relay 29
250V AC/5 A
Configurable
30 Com.
31 NE/ND Relay 31
250V AC/5 A
Configurable
32 Com.
33 NE/ND Relay 33
250V AC/5 A
Configurable
34 Com.
35 NE/ND Relay 35
250V AC/5 A
Configurable
36 Com.
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4.1.10 Slot #3, load sharing control (option G3)
Term. Function Technical data Description
37 -5…0…5V DC Analogue I/O Active load sharing line
38 Com. Common Common for load sharing lines
39 -5…0…5V DC Analogue I/O Reactive load sharing
40 -10…0…10V DC Analogue I/O f/P setpoint (passive)
41 Com. Common Common for 40/42
42 -10…0…10V DC Analogue I/O U/Q setpoint (passive)
43
Not used
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
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4.1.11 Slot #3, 13 binary inputs and 4 relay outputs (option M12)
Term. Function Technical data Description
37
Not used38
39
40 -10/+10V DC Analogue I/O f/P setpoint
41 Com. Common Common
42 -10/+10V DC Analogue I/O U/Q setpoint
43 Binary input Optocoupler Configurable
44 Binary input Optocoupler Configurable
45 Binary input Optocoupler Configurable
46 Binary input Optocoupler Configurable
47 Binary input Optocoupler Configurable
48 Binary input Optocoupler Configurable
49 Binary input Optocoupler Configurable
50 Binary input Optocoupler Configurable
51 Binary input Optocoupler Configurable
52 Binary input Optocoupler Configurable
53 Binary input Optocoupler Configurable
54 Binary input Optocoupler Configurable
55 Binary input Optocoupler Configurable
56 Com. Common Common for terminals 43 to 55
57 NE/ND Relay 57
250V AC/5 A
Configurable
58 Com.
59 NE/ND Relay 59
250V AC/5 A
Configurable
60 Com.
61 NE/ND Relay 61
250V AC/5 A
Configurable
62 Com.
63 NE/ND Relay 63
250V AC/5 A
Configurable
64 Com.
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4.1.12 Slot #4, relay outputs (option M14.4, standard)
Term. Function Technical data Description
65 NE/ND Relay 65
250V AC/5 A
Generator GOV: Increase frequency/configurable
66 Com.
67 NE/ND Relay 67
250V AC/5 A
Generator GOV: Decrease frequency/configurable
68 Com.
69 Not used Relay 69
250V AC/5 A
Configurable
70 Com.
71 Not used Relay 71
250V AC/5 A
Configurable
72 Com.
4.1.13 Slot #4, analogue outputs for GOV/AVR or transducer (option E1)
Term. Function Description
65 Not used
66 +/-25 mA Configurable
67 0
68 Not used
69 Not used
70 +/-25 mA Configurable
71 0
72 Not used
AVR control requires option D1.
4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)
Term. Function Description
65 Not used
66 +/-25 mA Configurable
67 0
68 Not used
69 Not used
70 0(4)-20 mA out Configurable
71 0
72 Not used
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AVR control requires option D1.
4.1.15 Slot #4, combination outputs for GOV/AVR or transducer (option EF4)
Term. Function Description
65 +/-25 mA Configurable
66 0
67 Not used
68 Not used
69 Relay Relay 69
70 Relay
71 Relay Relay 71
72 Relay
AVR control requires option D1.
4.1.16 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)
Term. Function Description
65 +/-25 mA AVR setpoint output
66 0
67 PWM + PWM speed governor signal
68 PWM -
69 NO Relay output for AVR. Raise voltage
70 Com.
71 NO Relay output for AVR. Lower voltage
72 Com.
AVR control requires option D1.
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4.1.17 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)
Term. Function Description
65 Not used
66 Not used
67 0 Speed governor, AVR or transducer output 68
68 +/-25 mA
69 PWM - PWM speed governor signal
70 PWM +
71 0 Speed governor, AVR or transducer output 72
72 +/-25 mA
Connect PWM - to the engine battery negative and PWM + to the engine control system S-SPD
(speed) input (called RATED SPEED on the ADEM controller and PRIMARY THROTTLE on the
PEEC controller).
AVR control requires option D1.
4.1.18 Slot #4, analogue outputs for GOV/AVR or transducer (option E2)
Term. Function Description
65 Not used
66 0(4)-20 mA out Configurable
67 0
68 Not used
69 Not used
70 0(4)-20 mA out Configurable
71 0
72 Not used
AVR control requires option D1.
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4.1.19 Slot #5, AC measuring
Term. Function Technical data Description
73 I L1, s1 Generator current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Generator current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Generator current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Generator voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Generator voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Generator voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Generator voltage neutral
85 U L1 Mains/bus voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Mains/bus voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Mains/bus voltage neutral
89 U L3 Mains/bus voltage L3 Max. 690V AC phase-phase value
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4.1.20 Slot #5, AC measuring - AGC mains unit
The I/O list below is for the AGC mains unit (G5) and for the AGC group tie (G7) and plant con-
trol unit (G7).
Term. Function Technical data Description
73 I L1, s1 Mains current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Mains current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Mains current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Mains voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Mains voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Mains voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Mains voltage neutral
85 U L1 Bus voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Bus voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Bus voltage neutral
89 U L3 Bus voltage L3 Max. 690V AC phase-phase value
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4.1.21 Slot #5, AC measuring - AGC BTB unit
The I/O list below is for the AGC BTB unit.
Term. Function Technical data Description
73 I L1, s1 Bus A current L1 x/1 A or x/5 A input
74 I L1, s2
75 I L2, s1 Bus A current L2 x/1 A or x/5 A input
76 I L2, s2
77 I L3, s1 Bus A current L3 x/1 A or x/5 A input
78 I L3, s2
79 U L1 Bus A voltage L1 Max. 690V AC phase-phase value
80 Not used
81 U L2 Bus A voltage L2 Max. 690V AC phase-phase value
82 Not used
83 U L3 Bus A voltage L3 Max. 690V AC phase-phase value
84 UNEUTRAL Bus A voltage neutral
85 U L1 Bus B voltage L1 Max. 690V AC phase-phase value
86 Not used
87 U L2 Bus B voltage L2 Max. 690V AC phase-phase value
88 UNEUTRAL Bus B voltage neutral
89 U L3 Bus B voltage L3 Max. 690V AC phase-phase value
4.1.22 Slot #6, 7 digital inputs (option M13.6)
Term. Function Technical data Description
90 Com. Common Common for terminals 90-97
91 Binary input 91 Optocoupler Configurable
92 Binary input 92 Optocoupler Configurable
93 Binary input 93 Optocoupler Configurable
94 Binary input 94 Optocoupler Configurable
95 Binary input 95 Optocoupler Configurable
96 Binary input 96 Optocoupler Configurable
97 Binary input 97 Optocoupler Configurable
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4.1.23 Slot #6, 4 relay outputs (option M14.6)
Term. Function Technical data Description
90 NE/ND Relay 90
250V AC 5 A
Configurable
91 Com.
92 NE/ND Relay 92
250V AC 5 A
Configurable
93 Com.
94 NE/ND Relay 94
250V AC 5 A
Configurable
95 Com.
96 NE/ND Relay 96
250V AC 5 A
Configurable
97 Com.
4.1.24 Slot #6, 4 analogue inputs (option M15.6)
Term. Function Technical data Description
90 Analogue input 91 - Common Configurable
91 Analogue input 91 + 4-20 mA in
92 Analogue input 93 - Common Configurable
93 Analogue input 93 + 4-20 mA in
94 Analogue input 95 - Common Configurable
95 Analogue input 95 + 4-20 mA in
96 Analogue input 97 - Common Configurable
97 Analogue input 97 + 4-20 mA in
4.1.25 Slot #6, analogue outputs for transducer (option F1)
Term. Function Description
90 Not used
91 0 Transducer output
92 0(4)-20 mA out
93 Not used
94 Not used
95 0 Transducer output
96 0(4)-20 mA out
97 Not used
The option F1 cannot be used for GOV/AVR outputs.
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4.1.26 Slot #7, engine interface card (std.)
Term. Function Technical data Description
98 +12/24V DC 12/24V DC
+/-30%
DC power supply
99 0V DC
100 MPU input 0.5-70V AC/
10-10,000 Hz
Magnetic pick-up with wire break
101 MPU GND
102 A 0(4)-20 mA
Digital
Pt100
Pt1000
VDO
0-40V DC
Multi-input 1
103 B
104 C
105 A Multi-input 2
106 B
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay
24V DC/5 A
Run coil
120 NO Relay
24V DC/5 A
Start prepare
121 Com. Relay
250V AC/5 A
Crank (starter)
122 NO
123 Com. Relay
24V DC/5 A
Stop coil w/wire failure detection
124 NO
A1 CAN-H CANbus interface A
(option G4, G5, G7, G8 or H7)A2 GND
A3 CAN-L
B1 CAN-H CANbus interface B
(option G4 or G5, G8)B2 GND
B3 CAN-L
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4.1.27 Slot #7, engine interface card (std.) AGC mains/BTB/group/plant
Term. Function Technical data Description
98 +12/24V DC 12/24V DC
+/-30%
DC power supply
99 0V DC
100 MPU input 0.5-70V AC/
10-10,000 Hz
Magnetic pick-up
101 MPU GND
102 A 0(4)-20 mA
Digital
Pt100
Pt1000
VDO
0-40V DC
Multi-input 1
103 B
104 C
105 A Multi-input 2
106 B
107 C
108 A Multi-input 3
109 B
110 C
111 Com. Common Common for terminals 112-117
112 Digital input 112 Optocoupler Configurable
113 Digital input 113 Optocoupler Configurable
114 Digital input 114 Optocoupler Configurable
115 Digital input 115 Optocoupler Configurable
116 Digital input 116 Optocoupler Configurable
117 Digital input 117 Optocoupler Configurable
118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120
119 NO Relay
24V DC/5 A
Not used
120 NO Relay
24V DC/5 A
Not used
121 Com. Relay
250V AC/5 A
Not used
122 NO
123 Com. Relay
24V DC/5 A
Not used
124 NO
A1 CAN-H CANbus interface A
(option G4, G5 or G7)A2 GND
A3 CAN-L
B1 CAN-H CANbus interface B
(option G4 or G5)B2 GND
B3 CAN-L
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4.1.28 Slot #8, engine interface communication (option H5)
Term. Function Description
126 Not used CANbus-based engine interface communication
127 Not used
128 CAN-L
129 GND
130 CAN-H
131 CAN-L
132 GND
133 CAN-H
4.1.29 Slot #8, Cummins engine interface communication (option H6)
Term. Function Description
126 Not used Modbus RTU (RS485)
127 DATA - (B)
128 Not used
129 DATA + (A)
130 Not used
131 DATA - (B)
132 GND
133 DATA + (A)
4.1.30 Slot #8, 7 digital inputs (option M13.8)
Term. Function Technical data Description
126 Com. Common Common for terminals 127-133
127 Digital input 127 Optocoupler Configurable
128 Digital input 128 Optocoupler Configurable
129 Digital input 129 Optocoupler Configurable
130 Digital input 130 Optocoupler Configurable
131 Digital input 131 Optocoupler Configurable
132 Digital input 132 Optocoupler Configurable
133 Digital input 133 Optocoupler Configurable
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4.1.31 Slot #8, 4 relay outputs (option M14.8)
Term. Function Technical data Description
126 NE/ND Relay 126
250V AC/5 A
Configurable
127 Com.
128 NE/ND Relay 128
250V AC/5 A
Configurable
129 Com.
130 NE/ND Relay 130
250V AC/5 A
Configurable
131 Com.
132 NE/ND Relay 132
250V AC/5 A
Configurable
133 Com.
4.1.32 Slot #8, external I/O module (option H8.8)
Term. Function Description
126 Not used CANbus card option H8.8
127 Not used
128 CAN-L
129 GND
130 CAN-H
131 CAN-L
132 GND
133 CAN-H
Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connec-
ted.
4.1.33 Slot #8, plant management (option G7, AGC group tie)
Term. Function Description
126 Not used CANbus card option G7
127 Not used
128 CAN-L
129 GND
130 CAN-H
131 CAN-L
132 GND
133 CAN-H
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Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connec-
ted.
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5. Wirings
5.1 AC connections
The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration.
Contact the switchboard manufacturer for accurate information about required wiring for the
specific application.
5.1.1 Neutral line (N)
When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase +
neutral system. If the distribution system is a three-phase system without neutral, then leave the terminals 84
and 88 empty.
5.1.2 Current transformer grounding
The current transformer ground connection can be made on s1 or s2 connection, whichever is preferred.
5.1.3 Fuses
If the cables are protected with fuses, then use 2 A, slow blow.
5.1.4 Breaker wiring
The breaker off wiring is an example only.
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5.1.5 3-phase
AMF, fixed power, peak shaving, load takeover, mains power export.
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5.1.6 Single phase
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5.1.7 2-phase L1L2 (split phase)
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5.1.8 2-phase L1L3 (split phase)
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5.1.9 Island mode and power management (option G4/G5/G8)
1-phase and 2-phase (split phase) systems also supported.
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5.1.10 Power management (option G5), AGC mains
1-phase and 2-phase (split phase) systems also supported.
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5.1.11 Power management (option G5), AGC BTB
1-phase and 2-phase (split phase) systems also supported.
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5.2 DC connections
5.2.1 Load sharing lines (option G3)
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
37 38 39
PS COMMON QS
LOAD SHARING LINES
±0...5 ±0...5
V DC V DC
Multi-line 2
Always use screened cable
5.2.2 Digital inputs
Battery positive to input: Battery negative to input:
Multi-line 2
23
28 (COM.)
Switch
12/24V DC
Multi-line 2
23
28 (COM.)
Switch
12/24V DC
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Emergency stop:
Multi-line 2
118
99 (COM.)
12/24V DC
0V DC
5.2.3 Analogue inputs
4-20 mA (option M15)
Active transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + +
- -
4-20 mA
transducer
Measurement
Passive transducer
91
0V DC
Multi-line 2
Analogue input 91
90 (Common)
+12/24V DC + -
4-20 mA
transducer
Measurement
V DC sensor
91
Multi-line 2
Analogue input 91
90 (Common)
0-10V DC
sensor
R = 450 Ω
External setpoints (option G3/M12)
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The setpoint inputs are passive, i.e. an external power source is needed. This can be an active output from
e.g. a PLC, or a potentiometer can be used.
0-10V DC input using potentiometer
Multi-line 2
40 or 42
41 (Common)
10V DC
0V DC
Ø
Ø
2000 Ohm
¼ W
potentiometer
+/-10V DC input using potentiometer
Multi-line 2
40 or 42
41 (Common)
10V DC
-10V DC
Ø
Ø
2000 Ohm
¼ W
potentiometer
0V DC Ø
5.2.4 Multi-inputs
The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the
"Input/output list".
0(4)-20 mA
Active transducer
0V DC
Multi-line 2
Multi-input
+12/24V DC + +
- -
4-20 mA
transducer
Measurement
A
B
C
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Passive transducer
0 V DC
Multi-line 2
Multi-input
+12/24V DC + -
4-20 mA
transducer
Measurement
A
B
C
If the passive sensor has its own battery supply, the voltage must not exceed 30V DC.
5.2.5 Digital inputs
Multi-line 2
Multi-input
A
B
C
R
The resistor is only mounted if wire fail supervision is required. The value of the resistor
should be 270 Ω +/-10%.
5.2.6 Pt100/Pt1000
2-wire
Multi-line 2
Multi-input
A
B
C
Pt100/1000
3-wire
Multi-line 2
Multi-input
A
B
C
Pt100/1000
0
I
P
5.2.7 VDO
1-wire 2-wire
Multi-line 2
Multi-input
A
B
C
VDO Multi-line 2
Multi-input
A
B
C
VDO
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5.2.8 0-40V DC
Multi-line 2
Multi-input
A
B
C
Battery
0-40V DC
0V DC
5.2.9 RPM input
Magnetic pick-up (MPU)
Multi-line 2
100
MPU
Output
101
NPN sensor
Multi-line 2
100
NPN
Output
101
+V DC
0V DC
R+12/24V DC
0V DC
C
C
C = 22 nF, 100V foil type
R = 1200Ω@24V DC, 600Ω@12V DC
PNP sensor
Multi-line 2
100
PNP
Output
101
+V DC
0V DC
+12/24V DC
0V DC
C
CR
C = 22 nF, 100V foil type
R = 1200Ω@24V DC, 600Ω@12V DC
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Charger, W output
Multi-line 2
100
Charger
W
101
C
C = 22 nF, 100V foil type
5.2.10 Stop coil
Multi-line 2
+12/24V DC
123
124
0V DC
Stop coil
A1
A2
Remember to mount the free wheel diode.
5.2.11 Transistor outputs (open collector outputs)
The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs. The outputs
are low power outputs. For that reason, one of the following circuits must be applied.
External counter: Relay outputs:
20 kWh
Multi-line 2
22 (Com. For 20/21)
External
counter
+12/24 VDC
0 VDC
0,5 µF
100 V
20 (Relay 20)
Multi-line 2
22 (Common)
+12/24 VDC
0 VDC
Relay
A1
A2
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Connection to PLC:
20 kWh
Multi-line 2
22 (Com. For 20/21)
+12/24 VDC
0 VDC
4,7 kΩ
PLC
Input (positive)
Remember to mount the free wheel diode.
Maximum load on the open collector outputs is 10 mA at 24V DC.
5.3 Communication
5.3.1 CANbus (option G4/G5/G8)
Examples with three AGC units connected, e.g. one AGC mains and two generator AGC units.
It is not possible to mix CANbus interface A and B.
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
Multi-line 2
CANbus interface A
A1 A2 A3
H GND L
120 Ω 120 Ω
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
Multi-line 2
CANbus interface B
B1 B2 B3
H GND L
120 Ω 120 Ω
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Connect shield to earth at one end only. Shield ends must be insulated with tape or insulation
tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
5.3.2 CANbus (option G7)
Example with three AGC group units connected in an island mode plant (no mains (AGC plant unit) is
present). Each of the three group units has a number of gensets connected (max. 16 gensets for each
group). The number of generators in this plant would therefore be between 3 and 48 gensets.
Please refer to paragraph 5.3.1 for information about the connection between the generators and the group
units (only CAN A can be used).
Multi-line 2
CANbus interface 1
130 129 128
H GND L
Multi-line 2
CANbus interface 1
130 129 128
H GND L
Multi-line 2
CANbus interface 1
130 129 128
H GND L
120 Ω 120 Ω
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5.3.3 Modbus (option H2)
Connection with 2-wire screened cable (recommended):
Multi-line 2
DATA+(A)
29 30 31
DATA(GND)
DATA-(B)
Multi-line 2
DATA+(A)29 30 31
DATA(GND)
DATA-(B)
Multi-line 2
DATA+(A)
29 30 31
DATA(GND)
DATA-(B)
DATA-(B)
PLC or other device
DATA(GND)
DATA+(A)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
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Connection with 3-wire shielded cable:
Multi-line 2
DATA+(A)
29 30 31
DATA(GND)
DATA-(B) Multi-line 2
DATA+(A)
29 30 31
DATA(GND)
DATA-(B)
Multi-line 2
DATA+(A)
29 30 31
DATA(GND)
DATA-(B)
DATA-(B)
PLC or other device
DATA(GND)
DATA+(A)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
This solution is only feasible if the COM line is insulated. Check PLC/other device before con-
necting.
A non-insulated COM line may result in damage to the equipment.
Normally, the Modbus does not need bias resistors (end terminators). These are only needed
in case of very long lines and/or many nodes (>32) on the Modbus network. If bias resistors
are needed, the calculation should be based on the following data:
- A line internal pull-up bias resistor: 22 kΩ
- B line internal pull-down bias resistor: 22 kΩ
- Receiver input sensitivity: +/-200 mV
- Receiver input impedance: 12 kΩ
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min.
95% shield coverage.
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5.3.4 Profibus DP (option H3)
Connection with 2-wire screened cable (recommended):
Multi-line 2
DATA+(B)
29 30 31
COM
DATA-(A)
Multi-line 2
DATA+(B)29 30 31
COM
DATA-(A)
Multi-line 2
DATA+(B)
29 30 31
COM
DATA-(A)
DATA-(A)
PLC or other device
COM
DATA+(B)
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
AGC-4 installation instructions 4189340687
UK
Wirings
DEIF A/S Page 58 of 69
5.3.5 CANbus engine communication (option H5)
Connection with 2-wire screened cable (recommended):
Multi-line 2
CAN-H
133 132 131
CAN-GND
CAN-L
CAN-L
ECM
engine control module
CAN-GND
CAN-H
120 Ω
120 Ω
Connection with 3-wire shielded cable:
Multi-line 2
CAN-H
133 132 131
CAN-GND
CAN-L
CAN-L
ECM
engine control module
CAN-GND
CAN-H
120 Ω
120 Ω
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
AGC-4 installation instructions 4189340687
UK
Wirings
DEIF A/S Page 59 of 69
The terminating resistor at the engine side might not be needed, please refer to the engine
manufacturer’s literature.
5.3.6 Cummins GCS (option H6)
Multi-line 2, option H6
DATA-B
131 132 133
DATA(GND)
DATA+A
Engine controller,
connector 06
DATA-B
18 20 31
DATA(GND)
DATA+A
RR
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
Normally, the communication does not need bias resistors (end terminators). These are only
needed in case of very long lines between the two modules. If bias resistors are needed, the
calculation should be based on the following data:
- A line internal pull-up bias resistor: 22 kΩ
- B line internal pull-down bias resistor: 22 kΩ
- Receiver input sensitivity: +/-200 mV
- Receiver input impedance: 12 kΩ
Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min.
95% shield coverage.
AGC-4 installation instructions 4189340687
UK
Wirings
DEIF A/S Page 60 of 69
5.3.7 CANbus engine communication (option H7)
Multi-line 2
CAN-H
A1 A2 A3
CAN-GND
CAN-L
CAN-L
ECM
engine control module
CAN-GND
CAN-H
120 Ω
120 Ω
Connect shield to ground at one end only. Shield ends must be insulated with tape or insula-
tion tubing.
Use shielded twisted cable.
End resistor R = 120 Ohm.
The terminating resistor at the engine side might not be needed, please refer to the engine
manufacturer’s literature.
AGC-4 installation instructions 4189340687
UK
Wirings
DEIF A/S Page 61 of 69
5.3.8 External I/O module (option H8)
120Ω
CAN-H
CAN-L
CANopen
CANopen
BECKHOFF
12345678
ONDIP
OptionH8.8
OptionH8.229
133131
31
120Ω
Multi-line 2
5.3.9 Display cable (option J)
A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tail-
ored.
4
5
6
7
8
9
2
1
3
1
2
3
4
5
6
7
8
9
9-p SUB D
male
9-p SUB D
female
Connect shield to plug metallic casing
Wires min. 0.22 m2, max. cable length 6 m.
Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.
No use of tools or brute force when tightening finger-screws on display cable.
AGC-4 installation instructions 4189340687
UK
Wirings
DEIF A/S Page 62 of 69
6. Technical information
6.1 Technical information, AGC-4
6.1.1 Technical specifications
Accuracy Class 1.0
-25...15...30...70°C
Temperature coefficient: +/-0.2% of full scale per 10°C
Class 0.5 with option Q1
Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalance
Class 1.0 for negative sequence current
Fast overcurrent: 3% of 350%*In
Analogue outputs: class 1.0 according to total range
Option EF4/EF5: class 4.0 according to total range
To IEC/EN60688
Operating
temperature
-25…70°C (-13...158°F)
-25...60°C (-13...140°F) if Modbus TCP/IP (option N) is available in the controller.
(UL/cUL Listed: max. surrounding air temperature: 55°C/131°F)
Storage tem-
perature
-40…70°C (-40...158°F)
Climate 97% RH to IEC 60068-2-30
Operating al-
titude
0-4000 m above sea level
Derating 2001-4000 m above sea level:
Max. 480V AC phase-phase 3W4 measuring voltage
Max. 690V AC phase-phase 3W3 measuring voltage
Measuring
voltage
100-690V AC +/-20%
(UL/cUL Listed: 600V AC phase-phase)
Consumption: max. 0.25 VA/phase
Measuring
current
-/1 or -/5 A AC
(UL/cUL Listed: from CTs 1-5 A)
Consumption: max. 0.3 VA/phase
Current over-
load
4 x In continuously
20 x In, 10 sec. (max. 75 A)
80 x In, 1 sec. (max. 300 A)
Measuring
frequency
30...70 Hz
Aux. supply Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 11 W consump-
tion
Terminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 5 W consump-
tion
The aux. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed: AWG
24)
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 63 of 69
Binary inputs Optocoupler, bi-directional
ON: 8...36V DC
Impedance: 4.7 kΩ
OFF: <2V DC
Analogue in-
puts
-10...+10V DC: not galvanically separated. Impedance: 100 kΩ
0(4)...20 mA: impedance 50 Ω. Not galvanically separated
RPM (MPU): 2...70V AC, 10...10000 Hz, max. 50 kΩ
Multi-inputs 0(4)...20 mA: 0-20 mA, +/-1%. Not galvanically separated
Binary: max. resistance for ON detection: 100 Ω. Not galvanically separated
Pt100/1000: -40...250°C, +/-1%. Not galvanically separated. To IEC/EN60751
VDO: 0-1700 Ω, +/-2%. Not galvanically separated
V DC: 0...40V DC, +/-1%. Not galvanically separated
Relay outputs Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/24V DC, 2 A resistive
load)
Thermal rating @ 50°C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15 sec.
(Unit status output: 1 A)
Open collec-
tor outputs
Supply: 8...36V DC, max. 10 mA (terminal 20, 21, 22 (com))
Analogue out-
puts
0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (internal supply). Load
max. 500 Ω. (UL/cUL Listed: max. 20 mA output)
Update rate: transducer output: 250 ms. Regulator output: 100 ms
Load sharing
lines
-5...0...+5V DC. Impedance: 23.5 kΩ
Galvanic sep-
aration
Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min.
Between AC current and other I/Os: 2200 V, 50 Hz, 1 min.
Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min.
Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min.
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 64 of 69
Response
times
(delay set to
min.)
Busbar:
Over-/undervoltage: <50 ms
Over-/underfrequency: <50 ms
Voltage unbalance: <250 ms
Generator:
Reverse power: <250 ms
Overcurrent: <250 ms
Fast overcurrent: <40 ms
Directional overcurrent: <150 ms
Over-/undervoltage: <250 ms
Over-/underfrequency: <350 ms
Overload: <250 ms
Current unbalance: <250 ms
Voltage unbalance: <250 ms
Reactive power import: <250 ms
Reactive power export: <250 ms
Voltage-dependent I>: <250 ms
Negative sequence I: <500 ms
Negative sequence U: <500 ms
Zero sequence I: <500 ms
Zero sequence U: <500 ms
Overspeed: <500 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: 800 ms
Wire failure: <600 ms
Mains:
df/dt (ROCOF): <130 ms (4 periods)
Vector jump: <40 ms
Positive sequence: <60 ms
Time-dependent undervoltage, Ut<: <50 ms
Undervoltage and reactive power low, UQ<: <250 ms
Mounting DIN-rail mount or base mount with six screws
Safety To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2
To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2
EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26.
Vibration 3…13.2 Hz: 2 mmpp. 13.2…100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10
10…60 Hz: 0.15mmpp. 60…150 Hz: 1 g. To IEC 60255-21-1 Response (class 2)
10…150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock (base
mount)
10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2)
30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2)
50 g, 11 ms, half sine. To IEC 60068-2-27
Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2)
Material All plastic materials are self-extinguishing according to UL94 (V1)
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 65 of 69
Plug connec-
tions
AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18)
AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20)
Relays: (UL/cUL Listed: AWG 22)
Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)
Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24)
Display: 9-pole Sub-D female
Service port: USB A-B
Protection Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete De-
vice, Open Type). To IEC/EN 60529
Governors
and AVRs
Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CAN-
based J1939 communication
See interfacing guide at www.deif.com
Approvals UL/cUL Listed to UL508
Applies to VDE-AR-N 4105
UL markings Wiring: use 60/75°C copper conductors only
Mounting: for use on a flat surface of type 1 enclosure
Installation: to be installed in accordance with the NEC (US) or the CEC (Canada)
AOP-2:
Maximum ambient temperature: 60°C
Wiring: use 60/75°C copper conductors only
Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must be
provided by installer
Installation: to be installed in accordance with the NEC (US) or the CEC (Canada)
DC/DC converter for AOP-2:
Tightening torque: 0.5 Nm (4.4 lb-in)
Wire size: AWG 22-14
Weight Base unit: 1.6 kg (3.5 lbs.)
Option J1/J4/J6/J7: 0.2 kg (0.4 lbs.)
Option J2: 0.4 kg (0.9 lbs.)
Option J8: 0.3 kg (0.58 lbs.)
Display: 0.4 kg (0.9 lbs.)
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 66 of 69
6.2 Unit dimensions
6.2.1 Unit dimensions
Display or AOP
220 (8.661)
165(6.496)
144(5.669)
115(4.528)
220 (8.661)
115 (4.528)
20.0 (0.787)
Dimensions are given in mm (inches).
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 67 of 69
6.3 Panel cut-out
6.3.1 Panel cutout
Required space 222X115mm
Gasket outer 186X77mm
Screws for fastning:
3.5mm selfcutting threads
max. depth in display 9 mm
26.0
= =
==
50.5
66.0
26.0
61.0
174.0
15.0
41.0
Dimensions are given in mm.
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 68 of 69
6.3.2 Drilling template in mm (inches)
230.0 (9.055)
119.1(4.689)
6.6(0.260)
112.6(4.433)
215.5 (8.484)
114.9 (4.524)
14.3 (0.563)
AGC-4 installation instructions 4189340687
UK
Technical information
DEIF A/S Page 69 of 69

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Agc 4 installation instructions 4189340687 uk 2012.08.17

  • 1. DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com 14 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com INSTALLATION INSTRUCTIONS Automatic Genset Controller, AGC-4 ● Mounting ● Board slot positions ● Terminal strip overview ● I/O lists ● Wiring Document no.: 4189340687D SW version: 4.0x.x or later
  • 2. 1. General information 1.1. Warnings, legal information and safety..................................................................................................5 1.1.1. Warnings and notes ......................................................................................................................5 1.1.2. Legal information and disclaimer ..................................................................................................5 1.1.3. Safety issues ................................................................................................................................5 1.1.4. Electrostatic discharge awareness ...............................................................................................5 1.1.5. Factory settings ............................................................................................................................5 1.2. About the installation instructions...........................................................................................................6 1.2.1. General purpose ...........................................................................................................................6 1.2.2. Intended users ..............................................................................................................................6 1.2.3. Contents and overall structure ......................................................................................................6 2. General product information 2.1. AGC-4 product information.....................................................................................................................7 2.1.1. Introduction....................................................................................................................................7 2.1.2. Type of product..............................................................................................................................7 2.1.3. Options..........................................................................................................................................7 2.2. Standard functions.................................................................................................................................7 2.2.1. Operation modes...........................................................................................................................7 2.2.2. Engine control................................................................................................................................7 2.2.3. Generator protection (ANSI)..........................................................................................................7 2.2.4. Busbar protection (ANSI)...............................................................................................................8 2.2.5. Display...........................................................................................................................................8 2.2.6. M-Logic..........................................................................................................................................8 2.3. Standard and optional applications........................................................................................................8 2.3.1. Automatic Mains Failure, AMF.......................................................................................................8 2.3.2. Island operation.............................................................................................................................9 2.3.3. Fixed power/base load...................................................................................................................9 2.3.4. Peak shaving...............................................................................................................................10 2.3.5. Load takeover..............................................................................................................................10 2.3.6. Mains power export (fixed power to mains).................................................................................11 2.3.7. Multiple gensets, analogue load sharing.....................................................................................11 2.3.8. Multiple gensets, power management.........................................................................................11 3. Mounting 3.1. AGC-4 mounting...................................................................................................................................12 3.1.1. Mounting of the unit.....................................................................................................................12 3.1.2. Panel cut-out................................................................................................................................12 3.1.3. Mounting instructions...................................................................................................................12 4. Hardware 4.1. Board slot positions..............................................................................................................................13 4.1.1. Unit top side overview..................................................................................................................14 4.1.2. Terminal strip overviews..............................................................................................................15 4.1.3. Input/output lists...........................................................................................................................20 4.1.4. Slot #1, power supply PCB..........................................................................................................21 4.1.5. Slot #1, power supply PCB - AGC mains unit..............................................................................22 4.1.6. Slot #2, serial communication (option H).....................................................................................22 4.1.7. Slot #2, external I/O module (option H8.2)..................................................................................24 4.1.8. Slot #2, 7 digital inputs (option M13.2)........................................................................................25 4.1.9. Slot #2, relay outputs (option M14.2)...........................................................................................25 4.1.10. Slot #3, load sharing control (option G3)...................................................................................26 4.1.11. Slot #3, 13 binary inputs and 4 relay outputs (option M12).......................................................27 4.1.12. Slot #4, relay outputs (option M14.4, standard).........................................................................28 4.1.13. Slot #4, analogue outputs for GOV/AVR or transducer (option E1)..........................................28 4.1.14. Slot #4, analogue outputs for GOV/AVR or transducer (option EF2)........................................28 4.1.15. Slot #4, combination outputs for GOV/AVR or transducer (option EF4)....................................29 4.1.16. Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5)....................................29 AGC-4 installation instructions 4189340687 UK DEIF A/S Page 2 of 69
  • 3. 4.1.17. Slot #4, PWM and analogue outputs for GOV/AVR (option EF6)..............................................30 4.1.18. Slot #4, analogue outputs for GOV/AVR or transducer (option E2)..........................................30 4.1.19. Slot #5, AC measuring...............................................................................................................31 4.1.20. Slot #5, AC measuring - AGC mains unit..................................................................................32 4.1.21. Slot #5, AC measuring - AGC BTB unit.....................................................................................33 4.1.22. Slot #6, 7 digital inputs (option M13.6)......................................................................................33 4.1.23. Slot #6, 4 relay outputs (option M14.6)......................................................................................34 4.1.24. Slot #6, 4 analogue inputs (option M15.6).................................................................................34 4.1.25. Slot #6, analogue outputs for transducer (option F1)................................................................34 4.1.26. Slot #7, engine interface card (std.)...........................................................................................35 4.1.27. Slot #7, engine interface card (std.) AGC mains/BTB/group/plant............................................36 4.1.28. Slot #8, engine interface communication (option H5)................................................................37 4.1.29. Slot #8, Cummins engine interface communication (option H6)................................................37 4.1.30. Slot #8, 7 digital inputs (option M13.8)......................................................................................37 4.1.31. Slot #8, 4 relay outputs (option M14.8)......................................................................................38 4.1.32. Slot #8, external I/O module (option H8.8)................................................................................38 4.1.33. Slot #8, plant management (option G7, AGC group tie)............................................................38 5. Wirings 5.1. AC connections....................................................................................................................................40 5.1.1. Neutral line (N).............................................................................................................................40 5.1.2. Current transformer grounding....................................................................................................40 5.1.3. Fuses...........................................................................................................................................40 5.1.4. Breaker wiring..............................................................................................................................40 5.1.5. 3-phase........................................................................................................................................41 5.1.6. Single phase................................................................................................................................42 5.1.7. 2-phase L1L2 (split phase)..........................................................................................................43 5.1.8. 2-phase L1L3 (split phase)..........................................................................................................44 5.1.9. Island mode and power management (option G4/G5/G8)...........................................................45 5.1.10. Power management (option G5), AGC mains...........................................................................46 5.1.11. Power management (option G5), AGC BTB..............................................................................47 5.2. DC connections....................................................................................................................................48 5.2.1. Load sharing lines (option G3).....................................................................................................48 5.2.2. Digital inputs................................................................................................................................48 5.2.3. Analogue inputs...........................................................................................................................49 5.2.4. Multi-inputs..................................................................................................................................50 5.2.5. Digital inputs................................................................................................................................51 5.2.6. Pt100/Pt1000...............................................................................................................................51 5.2.7. VDO.............................................................................................................................................51 5.2.8. 0-40V DC.....................................................................................................................................52 5.2.9. RPM input....................................................................................................................................52 5.2.10. Stop coil.....................................................................................................................................53 5.2.11. Transistor outputs (open collector outputs)...............................................................................53 5.3. Communication....................................................................................................................................54 5.3.1. CANbus (option G4/G5/G8).........................................................................................................54 5.3.2. CANbus (option G7) ...................................................................................................................55 5.3.3. Modbus (option H2).....................................................................................................................56 5.3.4. Profibus DP (option H3)...............................................................................................................58 5.3.5. CANbus engine communication (option H5)................................................................................59 5.3.6. Cummins GCS (option H6)..........................................................................................................60 5.3.7. CANbus engine communication (option H7)................................................................................61 5.3.8. External I/O module (option H8)..................................................................................................62 5.3.9. Display cable (option J)...............................................................................................................62 6. Technical information 6.1. Technical information, AGC-4..............................................................................................................63 6.1.1. Technical specifications ..............................................................................................................63 6.2. Unit dimensions....................................................................................................................................67 6.2.1. Unit dimensions...........................................................................................................................67 AGC-4 installation instructions 4189340687 UK DEIF A/S Page 3 of 69
  • 4. 6.3. Panel cut-out........................................................................................................................................68 6.3.1. Panel cutout.................................................................................................................................68 6.3.2. Drilling template in mm (inches) .................................................................................................69 AGC-4 installation instructions 4189340687 UK DEIF A/S Page 4 of 69
  • 5. 1. General information 1.1 Warnings, legal information and safety 1.1.1 Warnings and notes Throughout this document, a number of warnings and notes with helpful user information will be presented. To ensure that these are noticed, they will be highlighted as follows in order to separate them from the gener- al text. Warnings Warnings indicate a potentially dangerous situation, which could result in death, personal in- jury or damaged equipment, if certain guidelines are not followed. Notes Notes provide general information, which will be helpful for the reader to bear in mind. 1.1.2 Legal information and disclaimer DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the Multi-line 2 unit, the company responsible for the installation or the operation of the set must be contacted. The Multi-line 2 unit is not to be opened by unauthorised personnel. If opened anyway, the war- ranty will be lost. Disclaimer DEIF A/S reserves the right to change any of the contents of this document without prior notice. 1.1.3 Safety issues Installing and operating the Multi-line 2 unit may imply work with dangerous currents and voltages. Therefore, the installation should only be carried out by authorised personnel who understand the risks involved in work- ing with live electrical equipment. Be aware of the hazardous live currents and voltages. Do not touch any AC measurement in- puts as this could lead to injury or death. 1.1.4 Electrostatic discharge awareness Sufficient care must be taken to protect the terminal against static discharges during the installation. Once the unit is installed and connected, these precautions are no longer necessary. 1.1.5 Factory settings The Multi-line 2 unit is delivered from factory with certain factory settings. These are based on average values and are not necessarily the correct settings for matching the engine/generator set in question. Precautions must be taken to check the settings before running the engine/generator set. AGC-4 installation instructions 4189340687 UK General information DEIF A/S Page 5 of 69
  • 6. 1.2 About the installation instructions 1.2.1 General purpose These Installation Instructions mainly include general product and hardware information, mounting instruc- tions, terminal strip descriptions, I/O lists and wiring descriptions. The general purpose of this document is to give the user important information to be used in the installation of the unit. Please make sure to read this document before starting to work with the Multi-line 2 unit and the gen-set to be controlled. Failure to do this could result in human injury or damage to the equipment. 1.2.2 Intended users These Installation Instructions are mainly intended for the person responsible for the design and installation. In most cases, this would be a panel builder designer. Naturally, other users might also find useful information in the document. 1.2.3 Contents and overall structure This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page. AGC-4 installation instructions 4189340687 UK General information DEIF A/S Page 6 of 69
  • 7. 2. General product information 2.1 AGC-4 product information 2.1.1 Introduction The AGC is part of the DEIF Multi-line 2 product family. Multi-line 2 is a complete range of multi-function gen- erator protection and control products integrating all the functions you need into one compact and attractive solution. The concept of the AGC is to offer a cost-effective solution to genset builders, who need a flexible generator protection and control unit for medium to large genset applications. Being part of the Multi-line product family, the standard functions can be supplemented with a variety of optional functions. 2.1.2 Type of product The Automatic Genset Controller is a micro-processor based control unit containing all necessary functions for protection and control of a genset. It contains all necessary 3-phase measuring circuits, and all values and alarms are presented on the LCD display. 2.1.3 Options The Multi-line 2 product range consists of different basic versions, which can be supplemented with the flexi- ble options needed to provide the optimum solution. The options cover e.g. various protections for generator, busbar and mains, voltage/VAr/PF control, various outputs, power management, serial communication, addi- tional operator display etc. 2.2 Standard functions 2.2.1 Operation modes ● Automatic Mains Failure ● Island operation ● Fixed power/base load ● Peak shaving ● Load takeover ● Mains power export 2.2.2 Engine control ● Start/stop sequences ● Run and stop coil ● Relay outputs for governor control 2.2.3 Generator protection (ANSI) ● 2 x reverse power (32) ● 5 x overload (32) ● 6 x overcurrent (50/51) ● 2 x overvoltage (59) ● 3 x undervoltage (27) ● 3 x over-/underfrequency (81) ● Voltage-dependent overcurrent (51V) ● Current/voltage unbalance (60) AGC-4 installation instructions 4189340687 UK General product information DEIF A/S Page 7 of 69
  • 8. ● Loss of excitation/overexcitation (40/32RV) ● Non-essential load/load shedding, 3 levels (I, Hz, P>, P>>) ● Multi-inputs (digital, 4-20 mA, 0-40V DC, Pt100, Pt1000 or VDO) ● Digital inputs 2.2.4 Busbar protection (ANSI) ● 3 x overvoltage (59) ● 4 x undervoltage (27) ● 3 x overfrequency (81) ● 4 x underfrequency (81) ● Voltage unbalance (60) 2.2.5 Display ● Prepared for remote mounting ● Push-buttons for start and stop ● Push-buttons for breaker operations ● Status texts 2.2.6 M-Logic ● Simple logic configuration tool ● Selectable input events ● Selectable output commands 2.3 Standard and optional applications In the following sections, the standard and optional applications of the AGC will be presented. In addition, the correct application configuration for the different applications is listed. It is only possible to use the unit for one of the purposes, e.g. AMF (Automatic Mains Failure). The selection must be made on site. All units are supplied with AMF as factory setting. 2.3.1 Automatic Mains Failure, AMF G Controller Load AGC-4 installation instructions 4189340687 UK General product information DEIF A/S Page 8 of 69
  • 9. No. Setting Setting 6071 Genset mode AMF AMF 2.3.2 Island operation G Controller Load No. Setting Setting 6071 Genset mode Island operation Island operation 2.3.3 Fixed power/base load G Controller Load No. Setting Setting 6071 Genset mode Fixed power Fixed power AGC-4 installation instructions 4189340687 UK General product information DEIF A/S Page 9 of 69
  • 10. 2.3.4 Peak shaving G Controller Load P/4-20 mA TRANSDUCER No. Setting Setting 6071 Genset mode Peak shaving Peak shaving 2.3.5 Load takeover G Controller Load P/4-20 mA TRANSDUCER No. Setting Setting 6071 Genset mode Load takeover Load takeover AGC-4 installation instructions 4189340687 UK General product information DEIF A/S Page 10 of 69
  • 11. 2.3.6 Mains power export (fixed power to mains) G Controller Load P/4-20 mA TRANSDUCER No. Setting Setting 6071 Genset mode Mains power export Mains power export 2.3.7 Multiple gensets, analogue load sharing G Controller Load G Controller No. Setting Setting 6071 Genset mode Island operation Island operation 2.3.8 Multiple gensets, power management For information about the power management application, please refer to "Description of Op- tion G4, G5 and G8". AGC-4 installation instructions 4189340687 UK General product information DEIF A/S Page 11 of 69
  • 12. 3. Mounting 3.1 AGC-4 mounting 3.1.1 Mounting of the unit The unit is designed for mounting inside the switchboard. The display can be installed on the switchboard door and connected to the main unit with a display cable. The technical specifications include detailed infor- mation about: ● Unit dimensions ● Panel cut-out ● Screw hole positions and dimensions 3.1.2 Panel cut-out In order to ensure optimum mounting, the switchboard door must be cut out according to the panel cut-out illustration in the chapter Technical information. 3.1.3 Mounting instructions The unit can be mounted in two different ways: 1. Directly mounted on a DIN rail. 2. Fastened with screws to the rear side of the cabinet. Six screw holes are available for this mounting method. DEIF recommends using the screw hole fastening. AGC-4 installation instructions 4189340687 UK Mounting DEIF A/S Page 12 of 69
  • 13. 4. Hardware 4.1 Board slot positions The unit housing is divided into board slot positions. This means that the unit consists of a number of printed circuit boards (PCB) mounted in numbered slots. The green terminal blocks are then mounted in the PCBs. Some of these board slots are standard and some are intended for options. The board slot positions are ar- ranged as illustrated below. Slot type Option Slot #1 Slot #3 Slot #5 Slot #7 Terminals 1-28 37-64 73-89 98-125 Power supply Standard X AC measurements Standard X Engine interface Standard/M4 X Load sharing G3 X Power management G4/G5/G7/G8 X Engine communication H7 X I/O extension M12 X Slot type Option Slot #2 Slot #4 Slot #6 Slot #8 Terminals 29-34 65-72 90-97 126-133 Analogue controller outputs E1/E2 X Analogue transducer outputs F1 X Combination outputs EF2/EF4/EF5/EF6 X Serial communication H2/H3/H8.2/H9 X Engine communication H5/H6 X I/O extension cards M13.2/M14.2 X I/O extension cards M13.6/M14.6/M15 X I/O extension cards M13.8/M14.8/H8.8 X Plant management G7 X Only hardware options, which will affect the hardware of the unit, are represented in the table. The software options will be seen through the PC utility software. The software options that are not represented in the above table can be found in the data sheet. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 13 of 69
  • 14. 4.1.1 Unit top side overview An overview of the terminals is presented below. The slot positions are as follows: Ethernet 787776757473 96 979594929190 9389888785 8683 8482818079 727169 70686765 6662 6359 60 615856 575553 54 645251504947464443 45 4841403837 39 42 Service port Display Ethernet CAN B CAN A Power Self check ok Alarm inhibit 1 4 9 5 6 3 7 8 2 1 : The numbers in the drawing above refer to the slot numbers indicated in the table below. No. Slot 1 #1, terminal 1-28, power supply (standard) 2 #2, terminal 29-36, communication and I/O extensions 3 #3, terminal 37-64, in-/outputs/load sharing 4 #4, terminal 65-72, governor, AVR, in-/outputs (standard) 5 #5, terminal 73-89, AC measuring (standard) 6 #6, terminal 90-97, in-/outputs 7 #7, terminal 98-125, engine I/F (standard) 8 #8, terminal 126-133, engine communication, in-/outputs, plant management comm. 9 LED I/F AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 14 of 69
  • 15. 4.1.2 Terminal strip overviews Standard unit AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 15 of 69
  • 16. The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op- tions, please refer to the option manuals. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 16 of 69
  • 17. Mains unit AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 17 of 69
  • 18. The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op- tions, please refer to the option manuals. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 18 of 69
  • 19. BTB unit AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 19 of 69
  • 20. The hardware shown in slot #3 is option M12 and G3. For a detailed description of these op- tions, please refer to the option manuals. 4.1.3 Input/output lists In the I/O lists, the following terms will be used in connection with the relay outputs: NO means Normally Open NC means Normally Closed NE means Normally Energised ND means Normally Deenergised Com. means common terminal AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 20 of 69
  • 21. 4.1.4 Slot #1, power supply PCB Term. Function Technical data Description 1 +12/24V DC 12/24V DC +/-30% Power supply 2 0V DC 3 NC Status relay 24V DC/1 A Normally closed relay, processor/power supply status supervision4 Com. 5 NO Relay 05 250V AC/8 A Central alarm HORN/configurable 6 Com. 7 NC 8 NO Relay 08 250V AC/8 A Open mains breaker/configurable 9 Com. 10 NC 11 NO Relay 11 250V AC/8 A Close mains breaker (synchronising)/configurable 12 Com. 13 NC 14 NO Relay 250V AC/8 A Open generator breaker 15 Com. 16 NC 17 NO Relay 250V AC/8 A Close generator breaker (synchronising) 18 Com. 19 NC 20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable 21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable 22 Com. Common Common terminal for terminals 20 and 21 23 Digital input 23 Optocoupler Configurable 24 Digital input 24 Optocoupler Mains breaker open/configurable 25 Digital input 25 Optocoupler Mains breaker closed/configurable 26 Digital input 26 Optocoupler Generator breaker open 27 Digital input 27 Optocoupler Generator breaker closed 28 Com. Common Common for terminals 23 to 27 AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 21 of 69
  • 22. 4.1.5 Slot #1, power supply PCB - AGC mains unit The I/O list below is for the AGC mains unit. Term. Function Technical data Description 1 +12/24V DC 12/24V DC +/-30% Power supply 2 0V DC 3 NC Status relay 24V DC/1 A Normally closed relay, processor/power supply status supervision4 Com. 5 NO Relay 05 250V AC/8 A Central alarm HORN/configurable 6 Com. 7 NC 8 NO Relay 08 250V AC/8 A Open mains breaker/configurable 9 Com. 10 NC 11 NO Relay 11 250V AC/8 A Close mains breaker (synchronising)/configurable 12 Com. 13 NC 14 NO Relay 14 250V AC/8 A Open tie breaker/configurable 15 Com. 16 NC 17 NO Relay 17 250V AC/8 A Close tie breaker (synchronising)/configurable 18 Com. 19 NC 20 Open collector 1 Transistor output/Relay 20 Pulse output 1, kWh counter/configurable 21 Open collector 2 Transistor output/Relay 21 Pulse output 2, kVArh counter/configurable 22 Com. Common Common terminal for terminals 20 and 21 23 Digital input 23 Optocoupler Configurable 24 Digital input 24 Optocoupler Mains breaker open/configurable 25 Digital input 25 Optocoupler Mains breaker closed/configurable 26 Digital input 26 Optocoupler Tie breaker open/configurable 27 Digital input 27 Optocoupler Tie breaker closed/configurable 28 Com. Common Common for terminals 23 to 27 4.1.6 Slot #2, serial communication (option H) Modbus (option H2) AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 22 of 69
  • 23. Term. Function Description 29 DATA + (A) Modbus RTU, RS485 30 GND 31 DATA - (B) 32 Not used 33 DATA + (A) 34 Not used 35 DATA - (B) 36 Not used The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally connected. Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica- tion cable! Modbus (option H9) Term. Function Description 29 DATA + (A) Modbus RTU, RS232 30 GND 31 DATA - (B) 32 Not used 33 DATA + (A) 34 Not used 35 DATA - (B) 36 Not used The serial communication line should be terminated between DATA + and DATA - with a resistor equal to the cable impedance. The terminals 29/33 and 31/35 are internally connected. Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica- tion cable! AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 23 of 69
  • 24. Profibus (option H3) Term. Function Description 29 DATA + (B) Pin 3 on 9 pole sub-D connector Pin 5 on 9 pole sub-D connector Pin 8 on 9 pole sub-D connector 30 GND 31 DATA - (A) 32 DATA + (B) 33 GND 34 DATA - (A) 35 Not used 36 Not used Never connect the GND terminal 30 to earth. Only connect it to a third wire in the communica- tion cable! 4.1.7 Slot #2, external I/O module (option H8.2) Term. Function Description 29 CAN-H CANbus card option H8.2 30 CAN-GND 31 CAN-L 32 CAN-H 33 CAN-GND 34 CAN-L 35 Not used 36 Not used Terminals 29 and 32 are internally connected. Terminals 31 and 34 are internally connected. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 24 of 69
  • 25. 4.1.8 Slot #2, 7 digital inputs (option M13.2) Term. Function Technical data Description 29 Binary input 29 Optocoupler Configurable 30 Binary input 30 Optocoupler Configurable 31 Binary input 31 Optocoupler Configurable 32 Binary input 32 Optocoupler Configurable 33 Binary input 33 Optocoupler Configurable 34 Binary input 34 Optocoupler Configurable 35 Binary input 35 Optocoupler Configurable 36 Com. Optocoupler Common for terminals 29-35 4.1.9 Slot #2, relay outputs (option M14.2) Term. Function Technical data Description 29 NE/ND Relay 29 250V AC/5 A Configurable 30 Com. 31 NE/ND Relay 31 250V AC/5 A Configurable 32 Com. 33 NE/ND Relay 33 250V AC/5 A Configurable 34 Com. 35 NE/ND Relay 35 250V AC/5 A Configurable 36 Com. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 25 of 69
  • 26. 4.1.10 Slot #3, load sharing control (option G3) Term. Function Technical data Description 37 -5…0…5V DC Analogue I/O Active load sharing line 38 Com. Common Common for load sharing lines 39 -5…0…5V DC Analogue I/O Reactive load sharing 40 -10…0…10V DC Analogue I/O f/P setpoint (passive) 41 Com. Common Common for 40/42 42 -10…0…10V DC Analogue I/O U/Q setpoint (passive) 43 Not used 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 26 of 69
  • 27. 4.1.11 Slot #3, 13 binary inputs and 4 relay outputs (option M12) Term. Function Technical data Description 37 Not used38 39 40 -10/+10V DC Analogue I/O f/P setpoint 41 Com. Common Common 42 -10/+10V DC Analogue I/O U/Q setpoint 43 Binary input Optocoupler Configurable 44 Binary input Optocoupler Configurable 45 Binary input Optocoupler Configurable 46 Binary input Optocoupler Configurable 47 Binary input Optocoupler Configurable 48 Binary input Optocoupler Configurable 49 Binary input Optocoupler Configurable 50 Binary input Optocoupler Configurable 51 Binary input Optocoupler Configurable 52 Binary input Optocoupler Configurable 53 Binary input Optocoupler Configurable 54 Binary input Optocoupler Configurable 55 Binary input Optocoupler Configurable 56 Com. Common Common for terminals 43 to 55 57 NE/ND Relay 57 250V AC/5 A Configurable 58 Com. 59 NE/ND Relay 59 250V AC/5 A Configurable 60 Com. 61 NE/ND Relay 61 250V AC/5 A Configurable 62 Com. 63 NE/ND Relay 63 250V AC/5 A Configurable 64 Com. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 27 of 69
  • 28. 4.1.12 Slot #4, relay outputs (option M14.4, standard) Term. Function Technical data Description 65 NE/ND Relay 65 250V AC/5 A Generator GOV: Increase frequency/configurable 66 Com. 67 NE/ND Relay 67 250V AC/5 A Generator GOV: Decrease frequency/configurable 68 Com. 69 Not used Relay 69 250V AC/5 A Configurable 70 Com. 71 Not used Relay 71 250V AC/5 A Configurable 72 Com. 4.1.13 Slot #4, analogue outputs for GOV/AVR or transducer (option E1) Term. Function Description 65 Not used 66 +/-25 mA Configurable 67 0 68 Not used 69 Not used 70 +/-25 mA Configurable 71 0 72 Not used AVR control requires option D1. 4.1.14 Slot #4, analogue outputs for GOV/AVR or transducer (option EF2) Term. Function Description 65 Not used 66 +/-25 mA Configurable 67 0 68 Not used 69 Not used 70 0(4)-20 mA out Configurable 71 0 72 Not used AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 28 of 69
  • 29. AVR control requires option D1. 4.1.15 Slot #4, combination outputs for GOV/AVR or transducer (option EF4) Term. Function Description 65 +/-25 mA Configurable 66 0 67 Not used 68 Not used 69 Relay Relay 69 70 Relay 71 Relay Relay 71 72 Relay AVR control requires option D1. 4.1.16 Slot #4, PWM, relay and analogue outputs for GOV/AVR (option EF5) Term. Function Description 65 +/-25 mA AVR setpoint output 66 0 67 PWM + PWM speed governor signal 68 PWM - 69 NO Relay output for AVR. Raise voltage 70 Com. 71 NO Relay output for AVR. Lower voltage 72 Com. AVR control requires option D1. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 29 of 69
  • 30. 4.1.17 Slot #4, PWM and analogue outputs for GOV/AVR (option EF6) Term. Function Description 65 Not used 66 Not used 67 0 Speed governor, AVR or transducer output 68 68 +/-25 mA 69 PWM - PWM speed governor signal 70 PWM + 71 0 Speed governor, AVR or transducer output 72 72 +/-25 mA Connect PWM - to the engine battery negative and PWM + to the engine control system S-SPD (speed) input (called RATED SPEED on the ADEM controller and PRIMARY THROTTLE on the PEEC controller). AVR control requires option D1. 4.1.18 Slot #4, analogue outputs for GOV/AVR or transducer (option E2) Term. Function Description 65 Not used 66 0(4)-20 mA out Configurable 67 0 68 Not used 69 Not used 70 0(4)-20 mA out Configurable 71 0 72 Not used AVR control requires option D1. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 30 of 69
  • 31. 4.1.19 Slot #5, AC measuring Term. Function Technical data Description 73 I L1, s1 Generator current L1 x/1 A or x/5 A input 74 I L1, s2 75 I L2, s1 Generator current L2 x/1 A or x/5 A input 76 I L2, s2 77 I L3, s1 Generator current L3 x/1 A or x/5 A input 78 I L3, s2 79 U L1 Generator voltage L1 Max. 690V AC phase-phase value 80 Not used 81 U L2 Generator voltage L2 Max. 690V AC phase-phase value 82 Not used 83 U L3 Generator voltage L3 Max. 690V AC phase-phase value 84 UNEUTRAL Generator voltage neutral 85 U L1 Mains/bus voltage L1 Max. 690V AC phase-phase value 86 Not used 87 U L2 Mains/bus voltage L2 Max. 690V AC phase-phase value 88 UNEUTRAL Mains/bus voltage neutral 89 U L3 Mains/bus voltage L3 Max. 690V AC phase-phase value AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 31 of 69
  • 32. 4.1.20 Slot #5, AC measuring - AGC mains unit The I/O list below is for the AGC mains unit (G5) and for the AGC group tie (G7) and plant con- trol unit (G7). Term. Function Technical data Description 73 I L1, s1 Mains current L1 x/1 A or x/5 A input 74 I L1, s2 75 I L2, s1 Mains current L2 x/1 A or x/5 A input 76 I L2, s2 77 I L3, s1 Mains current L3 x/1 A or x/5 A input 78 I L3, s2 79 U L1 Mains voltage L1 Max. 690V AC phase-phase value 80 Not used 81 U L2 Mains voltage L2 Max. 690V AC phase-phase value 82 Not used 83 U L3 Mains voltage L3 Max. 690V AC phase-phase value 84 UNEUTRAL Mains voltage neutral 85 U L1 Bus voltage L1 Max. 690V AC phase-phase value 86 Not used 87 U L2 Bus voltage L2 Max. 690V AC phase-phase value 88 UNEUTRAL Bus voltage neutral 89 U L3 Bus voltage L3 Max. 690V AC phase-phase value AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 32 of 69
  • 33. 4.1.21 Slot #5, AC measuring - AGC BTB unit The I/O list below is for the AGC BTB unit. Term. Function Technical data Description 73 I L1, s1 Bus A current L1 x/1 A or x/5 A input 74 I L1, s2 75 I L2, s1 Bus A current L2 x/1 A or x/5 A input 76 I L2, s2 77 I L3, s1 Bus A current L3 x/1 A or x/5 A input 78 I L3, s2 79 U L1 Bus A voltage L1 Max. 690V AC phase-phase value 80 Not used 81 U L2 Bus A voltage L2 Max. 690V AC phase-phase value 82 Not used 83 U L3 Bus A voltage L3 Max. 690V AC phase-phase value 84 UNEUTRAL Bus A voltage neutral 85 U L1 Bus B voltage L1 Max. 690V AC phase-phase value 86 Not used 87 U L2 Bus B voltage L2 Max. 690V AC phase-phase value 88 UNEUTRAL Bus B voltage neutral 89 U L3 Bus B voltage L3 Max. 690V AC phase-phase value 4.1.22 Slot #6, 7 digital inputs (option M13.6) Term. Function Technical data Description 90 Com. Common Common for terminals 90-97 91 Binary input 91 Optocoupler Configurable 92 Binary input 92 Optocoupler Configurable 93 Binary input 93 Optocoupler Configurable 94 Binary input 94 Optocoupler Configurable 95 Binary input 95 Optocoupler Configurable 96 Binary input 96 Optocoupler Configurable 97 Binary input 97 Optocoupler Configurable AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 33 of 69
  • 34. 4.1.23 Slot #6, 4 relay outputs (option M14.6) Term. Function Technical data Description 90 NE/ND Relay 90 250V AC 5 A Configurable 91 Com. 92 NE/ND Relay 92 250V AC 5 A Configurable 93 Com. 94 NE/ND Relay 94 250V AC 5 A Configurable 95 Com. 96 NE/ND Relay 96 250V AC 5 A Configurable 97 Com. 4.1.24 Slot #6, 4 analogue inputs (option M15.6) Term. Function Technical data Description 90 Analogue input 91 - Common Configurable 91 Analogue input 91 + 4-20 mA in 92 Analogue input 93 - Common Configurable 93 Analogue input 93 + 4-20 mA in 94 Analogue input 95 - Common Configurable 95 Analogue input 95 + 4-20 mA in 96 Analogue input 97 - Common Configurable 97 Analogue input 97 + 4-20 mA in 4.1.25 Slot #6, analogue outputs for transducer (option F1) Term. Function Description 90 Not used 91 0 Transducer output 92 0(4)-20 mA out 93 Not used 94 Not used 95 0 Transducer output 96 0(4)-20 mA out 97 Not used The option F1 cannot be used for GOV/AVR outputs. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 34 of 69
  • 35. 4.1.26 Slot #7, engine interface card (std.) Term. Function Technical data Description 98 +12/24V DC 12/24V DC +/-30% DC power supply 99 0V DC 100 MPU input 0.5-70V AC/ 10-10,000 Hz Magnetic pick-up with wire break 101 MPU GND 102 A 0(4)-20 mA Digital Pt100 Pt1000 VDO 0-40V DC Multi-input 1 103 B 104 C 105 A Multi-input 2 106 B 107 C 108 A Multi-input 3 109 B 110 C 111 Com. Common Common for terminals 112-117 112 Digital input 112 Optocoupler Configurable 113 Digital input 113 Optocoupler Configurable 114 Digital input 114 Optocoupler Configurable 115 Digital input 115 Optocoupler Configurable 116 Digital input 116 Optocoupler Configurable 117 Digital input 117 Optocoupler Configurable 118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120 119 NO Relay 24V DC/5 A Run coil 120 NO Relay 24V DC/5 A Start prepare 121 Com. Relay 250V AC/5 A Crank (starter) 122 NO 123 Com. Relay 24V DC/5 A Stop coil w/wire failure detection 124 NO A1 CAN-H CANbus interface A (option G4, G5, G7, G8 or H7)A2 GND A3 CAN-L B1 CAN-H CANbus interface B (option G4 or G5, G8)B2 GND B3 CAN-L AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 35 of 69
  • 36. 4.1.27 Slot #7, engine interface card (std.) AGC mains/BTB/group/plant Term. Function Technical data Description 98 +12/24V DC 12/24V DC +/-30% DC power supply 99 0V DC 100 MPU input 0.5-70V AC/ 10-10,000 Hz Magnetic pick-up 101 MPU GND 102 A 0(4)-20 mA Digital Pt100 Pt1000 VDO 0-40V DC Multi-input 1 103 B 104 C 105 A Multi-input 2 106 B 107 C 108 A Multi-input 3 109 B 110 C 111 Com. Common Common for terminals 112-117 112 Digital input 112 Optocoupler Configurable 113 Digital input 113 Optocoupler Configurable 114 Digital input 114 Optocoupler Configurable 115 Digital input 115 Optocoupler Configurable 116 Digital input 116 Optocoupler Configurable 117 Digital input 117 Optocoupler Configurable 118 Digital input 118 Optocoupler Emergency stop and common for 119 and 120 119 NO Relay 24V DC/5 A Not used 120 NO Relay 24V DC/5 A Not used 121 Com. Relay 250V AC/5 A Not used 122 NO 123 Com. Relay 24V DC/5 A Not used 124 NO A1 CAN-H CANbus interface A (option G4, G5 or G7)A2 GND A3 CAN-L B1 CAN-H CANbus interface B (option G4 or G5)B2 GND B3 CAN-L AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 36 of 69
  • 37. 4.1.28 Slot #8, engine interface communication (option H5) Term. Function Description 126 Not used CANbus-based engine interface communication 127 Not used 128 CAN-L 129 GND 130 CAN-H 131 CAN-L 132 GND 133 CAN-H 4.1.29 Slot #8, Cummins engine interface communication (option H6) Term. Function Description 126 Not used Modbus RTU (RS485) 127 DATA - (B) 128 Not used 129 DATA + (A) 130 Not used 131 DATA - (B) 132 GND 133 DATA + (A) 4.1.30 Slot #8, 7 digital inputs (option M13.8) Term. Function Technical data Description 126 Com. Common Common for terminals 127-133 127 Digital input 127 Optocoupler Configurable 128 Digital input 128 Optocoupler Configurable 129 Digital input 129 Optocoupler Configurable 130 Digital input 130 Optocoupler Configurable 131 Digital input 131 Optocoupler Configurable 132 Digital input 132 Optocoupler Configurable 133 Digital input 133 Optocoupler Configurable AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 37 of 69
  • 38. 4.1.31 Slot #8, 4 relay outputs (option M14.8) Term. Function Technical data Description 126 NE/ND Relay 126 250V AC/5 A Configurable 127 Com. 128 NE/ND Relay 128 250V AC/5 A Configurable 129 Com. 130 NE/ND Relay 130 250V AC/5 A Configurable 131 Com. 132 NE/ND Relay 132 250V AC/5 A Configurable 133 Com. 4.1.32 Slot #8, external I/O module (option H8.8) Term. Function Description 126 Not used CANbus card option H8.8 127 Not used 128 CAN-L 129 GND 130 CAN-H 131 CAN-L 132 GND 133 CAN-H Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connec- ted. 4.1.33 Slot #8, plant management (option G7, AGC group tie) Term. Function Description 126 Not used CANbus card option G7 127 Not used 128 CAN-L 129 GND 130 CAN-H 131 CAN-L 132 GND 133 CAN-H AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 38 of 69
  • 39. Terminals 133 and 130 are internally connected. Terminals 131 and 128 are internally connec- ted. AGC-4 installation instructions 4189340687 UK Hardware DEIF A/S Page 39 of 69
  • 40. 5. Wirings 5.1 AC connections The Multi-line 2 unit can be wired up in 1-phase, 2-phase or 3-phase configuration. Contact the switchboard manufacturer for accurate information about required wiring for the specific application. 5.1.1 Neutral line (N) When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase + neutral system. If the distribution system is a three-phase system without neutral, then leave the terminals 84 and 88 empty. 5.1.2 Current transformer grounding The current transformer ground connection can be made on s1 or s2 connection, whichever is preferred. 5.1.3 Fuses If the cables are protected with fuses, then use 2 A, slow blow. 5.1.4 Breaker wiring The breaker off wiring is an example only. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 40 of 69
  • 41. 5.1.5 3-phase AMF, fixed power, peak shaving, load takeover, mains power export. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 41 of 69
  • 42. 5.1.6 Single phase AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 42 of 69
  • 43. 5.1.7 2-phase L1L2 (split phase) AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 43 of 69
  • 44. 5.1.8 2-phase L1L3 (split phase) AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 44 of 69
  • 45. 5.1.9 Island mode and power management (option G4/G5/G8) 1-phase and 2-phase (split phase) systems also supported. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 45 of 69
  • 46. 5.1.10 Power management (option G5), AGC mains 1-phase and 2-phase (split phase) systems also supported. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 46 of 69
  • 47. 5.1.11 Power management (option G5), AGC BTB 1-phase and 2-phase (split phase) systems also supported. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 47 of 69
  • 48. 5.2 DC connections 5.2.1 Load sharing lines (option G3) 37 38 39 PS COMMON QS LOAD SHARING LINES ±0...5 ±0...5 V DC V DC Multi-line 2 37 38 39 PS COMMON QS LOAD SHARING LINES ±0...5 ±0...5 V DC V DC Multi-line 2 37 38 39 PS COMMON QS LOAD SHARING LINES ±0...5 ±0...5 V DC V DC Multi-line 2 Always use screened cable 5.2.2 Digital inputs Battery positive to input: Battery negative to input: Multi-line 2 23 28 (COM.) Switch 12/24V DC Multi-line 2 23 28 (COM.) Switch 12/24V DC AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 48 of 69
  • 49. Emergency stop: Multi-line 2 118 99 (COM.) 12/24V DC 0V DC 5.2.3 Analogue inputs 4-20 mA (option M15) Active transducer 91 0V DC Multi-line 2 Analogue input 91 90 (Common) +12/24V DC + + - - 4-20 mA transducer Measurement Passive transducer 91 0V DC Multi-line 2 Analogue input 91 90 (Common) +12/24V DC + - 4-20 mA transducer Measurement V DC sensor 91 Multi-line 2 Analogue input 91 90 (Common) 0-10V DC sensor R = 450 Ω External setpoints (option G3/M12) AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 49 of 69
  • 50. The setpoint inputs are passive, i.e. an external power source is needed. This can be an active output from e.g. a PLC, or a potentiometer can be used. 0-10V DC input using potentiometer Multi-line 2 40 or 42 41 (Common) 10V DC 0V DC Ø Ø 2000 Ohm ¼ W potentiometer +/-10V DC input using potentiometer Multi-line 2 40 or 42 41 (Common) 10V DC -10V DC Ø Ø 2000 Ohm ¼ W potentiometer 0V DC Ø 5.2.4 Multi-inputs The multi-inputs are placed in slot #7, the terminal numbers for the individual multi-inputs can be seen in the "Input/output list". 0(4)-20 mA Active transducer 0V DC Multi-line 2 Multi-input +12/24V DC + + - - 4-20 mA transducer Measurement A B C AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 50 of 69
  • 51. Passive transducer 0 V DC Multi-line 2 Multi-input +12/24V DC + - 4-20 mA transducer Measurement A B C If the passive sensor has its own battery supply, the voltage must not exceed 30V DC. 5.2.5 Digital inputs Multi-line 2 Multi-input A B C R The resistor is only mounted if wire fail supervision is required. The value of the resistor should be 270 Ω +/-10%. 5.2.6 Pt100/Pt1000 2-wire Multi-line 2 Multi-input A B C Pt100/1000 3-wire Multi-line 2 Multi-input A B C Pt100/1000 0 I P 5.2.7 VDO 1-wire 2-wire Multi-line 2 Multi-input A B C VDO Multi-line 2 Multi-input A B C VDO AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 51 of 69
  • 52. 5.2.8 0-40V DC Multi-line 2 Multi-input A B C Battery 0-40V DC 0V DC 5.2.9 RPM input Magnetic pick-up (MPU) Multi-line 2 100 MPU Output 101 NPN sensor Multi-line 2 100 NPN Output 101 +V DC 0V DC R+12/24V DC 0V DC C C C = 22 nF, 100V foil type R = 1200Ω@24V DC, 600Ω@12V DC PNP sensor Multi-line 2 100 PNP Output 101 +V DC 0V DC +12/24V DC 0V DC C CR C = 22 nF, 100V foil type R = 1200Ω@24V DC, 600Ω@12V DC AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 52 of 69
  • 53. Charger, W output Multi-line 2 100 Charger W 101 C C = 22 nF, 100V foil type 5.2.10 Stop coil Multi-line 2 +12/24V DC 123 124 0V DC Stop coil A1 A2 Remember to mount the free wheel diode. 5.2.11 Transistor outputs (open collector outputs) The open collector outputs can be used as kWh and kVArh counter outputs or as relay outputs. The outputs are low power outputs. For that reason, one of the following circuits must be applied. External counter: Relay outputs: 20 kWh Multi-line 2 22 (Com. For 20/21) External counter +12/24 VDC 0 VDC 0,5 µF 100 V 20 (Relay 20) Multi-line 2 22 (Common) +12/24 VDC 0 VDC Relay A1 A2 AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 53 of 69
  • 54. Connection to PLC: 20 kWh Multi-line 2 22 (Com. For 20/21) +12/24 VDC 0 VDC 4,7 kΩ PLC Input (positive) Remember to mount the free wheel diode. Maximum load on the open collector outputs is 10 mA at 24V DC. 5.3 Communication 5.3.1 CANbus (option G4/G5/G8) Examples with three AGC units connected, e.g. one AGC mains and two generator AGC units. It is not possible to mix CANbus interface A and B. Multi-line 2 CANbus interface A A1 A2 A3 H GND L Multi-line 2 CANbus interface A A1 A2 A3 H GND L Multi-line 2 CANbus interface A A1 A2 A3 H GND L 120 Ω 120 Ω Multi-line 2 CANbus interface B B1 B2 B3 H GND L Multi-line 2 CANbus interface B B1 B2 B3 H GND L Multi-line 2 CANbus interface B B1 B2 B3 H GND L 120 Ω 120 Ω AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 54 of 69
  • 55. Connect shield to earth at one end only. Shield ends must be insulated with tape or insulation tubing. Use shielded twisted cable. End resistor R = 120 Ohm. 5.3.2 CANbus (option G7) Example with three AGC group units connected in an island mode plant (no mains (AGC plant unit) is present). Each of the three group units has a number of gensets connected (max. 16 gensets for each group). The number of generators in this plant would therefore be between 3 and 48 gensets. Please refer to paragraph 5.3.1 for information about the connection between the generators and the group units (only CAN A can be used). Multi-line 2 CANbus interface 1 130 129 128 H GND L Multi-line 2 CANbus interface 1 130 129 128 H GND L Multi-line 2 CANbus interface 1 130 129 128 H GND L 120 Ω 120 Ω AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 55 of 69
  • 56. 5.3.3 Modbus (option H2) Connection with 2-wire screened cable (recommended): Multi-line 2 DATA+(A) 29 30 31 DATA(GND) DATA-(B) Multi-line 2 DATA+(A)29 30 31 DATA(GND) DATA-(B) Multi-line 2 DATA+(A) 29 30 31 DATA(GND) DATA-(B) DATA-(B) PLC or other device DATA(GND) DATA+(A) Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 56 of 69
  • 57. Connection with 3-wire shielded cable: Multi-line 2 DATA+(A) 29 30 31 DATA(GND) DATA-(B) Multi-line 2 DATA+(A) 29 30 31 DATA(GND) DATA-(B) Multi-line 2 DATA+(A) 29 30 31 DATA(GND) DATA-(B) DATA-(B) PLC or other device DATA(GND) DATA+(A) Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. This solution is only feasible if the COM line is insulated. Check PLC/other device before con- necting. A non-insulated COM line may result in damage to the equipment. Normally, the Modbus does not need bias resistors (end terminators). These are only needed in case of very long lines and/or many nodes (>32) on the Modbus network. If bias resistors are needed, the calculation should be based on the following data: - A line internal pull-up bias resistor: 22 kΩ - B line internal pull-down bias resistor: 22 kΩ - Receiver input sensitivity: +/-200 mV - Receiver input impedance: 12 kΩ Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min. 95% shield coverage. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 57 of 69
  • 58. 5.3.4 Profibus DP (option H3) Connection with 2-wire screened cable (recommended): Multi-line 2 DATA+(B) 29 30 31 COM DATA-(A) Multi-line 2 DATA+(B)29 30 31 COM DATA-(A) Multi-line 2 DATA+(B) 29 30 31 COM DATA-(A) DATA-(A) PLC or other device COM DATA+(B) Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 58 of 69
  • 59. 5.3.5 CANbus engine communication (option H5) Connection with 2-wire screened cable (recommended): Multi-line 2 CAN-H 133 132 131 CAN-GND CAN-L CAN-L ECM engine control module CAN-GND CAN-H 120 Ω 120 Ω Connection with 3-wire shielded cable: Multi-line 2 CAN-H 133 132 131 CAN-GND CAN-L CAN-L ECM engine control module CAN-GND CAN-H 120 Ω 120 Ω Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. End resistor R = 120 Ohm. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 59 of 69
  • 60. The terminating resistor at the engine side might not be needed, please refer to the engine manufacturer’s literature. 5.3.6 Cummins GCS (option H6) Multi-line 2, option H6 DATA-B 131 132 133 DATA(GND) DATA+A Engine controller, connector 06 DATA-B 18 20 31 DATA(GND) DATA+A RR Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. Normally, the communication does not need bias resistors (end terminators). These are only needed in case of very long lines between the two modules. If bias resistors are needed, the calculation should be based on the following data: - A line internal pull-up bias resistor: 22 kΩ - B line internal pull-down bias resistor: 22 kΩ - Receiver input sensitivity: +/-200 mV - Receiver input impedance: 12 kΩ Cable: Belden 3105A or equivalent. 22 AWG (0.6 mm2) twisted pair, shielded, <40 mΏ/m, min. 95% shield coverage. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 60 of 69
  • 61. 5.3.7 CANbus engine communication (option H7) Multi-line 2 CAN-H A1 A2 A3 CAN-GND CAN-L CAN-L ECM engine control module CAN-GND CAN-H 120 Ω 120 Ω Connect shield to ground at one end only. Shield ends must be insulated with tape or insula- tion tubing. Use shielded twisted cable. End resistor R = 120 Ohm. The terminating resistor at the engine side might not be needed, please refer to the engine manufacturer’s literature. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 61 of 69
  • 62. 5.3.8 External I/O module (option H8) 120Ω CAN-H CAN-L CANopen CANopen BECKHOFF 12345678 ONDIP OptionH8.8 OptionH8.229 133131 31 120Ω Multi-line 2 5.3.9 Display cable (option J) A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tail- ored. 4 5 6 7 8 9 2 1 3 1 2 3 4 5 6 7 8 9 9-p SUB D male 9-p SUB D female Connect shield to plug metallic casing Wires min. 0.22 m2, max. cable length 6 m. Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent. No use of tools or brute force when tightening finger-screws on display cable. AGC-4 installation instructions 4189340687 UK Wirings DEIF A/S Page 62 of 69
  • 63. 6. Technical information 6.1 Technical information, AGC-4 6.1.1 Technical specifications Accuracy Class 1.0 -25...15...30...70°C Temperature coefficient: +/-0.2% of full scale per 10°C Class 0.5 with option Q1 Positive, negative and zero sequence alarms: class 1 within 5% voltage unbalance Class 1.0 for negative sequence current Fast overcurrent: 3% of 350%*In Analogue outputs: class 1.0 according to total range Option EF4/EF5: class 4.0 according to total range To IEC/EN60688 Operating temperature -25…70°C (-13...158°F) -25...60°C (-13...140°F) if Modbus TCP/IP (option N) is available in the controller. (UL/cUL Listed: max. surrounding air temperature: 55°C/131°F) Storage tem- perature -40…70°C (-40...158°F) Climate 97% RH to IEC 60068-2-30 Operating al- titude 0-4000 m above sea level Derating 2001-4000 m above sea level: Max. 480V AC phase-phase 3W4 measuring voltage Max. 690V AC phase-phase 3W3 measuring voltage Measuring voltage 100-690V AC +/-20% (UL/cUL Listed: 600V AC phase-phase) Consumption: max. 0.25 VA/phase Measuring current -/1 or -/5 A AC (UL/cUL Listed: from CTs 1-5 A) Consumption: max. 0.3 VA/phase Current over- load 4 x In continuously 20 x In, 10 sec. (max. 75 A) 80 x In, 1 sec. (max. 300 A) Measuring frequency 30...70 Hz Aux. supply Terminals 1 and 2: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 11 W consump- tion Terminals 98 and 99: 12/24V DC (8...36 V continuously, 6 V 1 sec.). Max. 5 W consump- tion The aux. supply inputs are to be protected by a 2 A slow blow fuse. (UL/cUL Listed: AWG 24) AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 63 of 69
  • 64. Binary inputs Optocoupler, bi-directional ON: 8...36V DC Impedance: 4.7 kΩ OFF: <2V DC Analogue in- puts -10...+10V DC: not galvanically separated. Impedance: 100 kΩ 0(4)...20 mA: impedance 50 Ω. Not galvanically separated RPM (MPU): 2...70V AC, 10...10000 Hz, max. 50 kΩ Multi-inputs 0(4)...20 mA: 0-20 mA, +/-1%. Not galvanically separated Binary: max. resistance for ON detection: 100 Ω. Not galvanically separated Pt100/1000: -40...250°C, +/-1%. Not galvanically separated. To IEC/EN60751 VDO: 0-1700 Ω, +/-2%. Not galvanically separated V DC: 0...40V DC, +/-1%. Not galvanically separated Relay outputs Electrical rating: 250V AC/30V DC, 5 A. (UL/cUL Listed: 250V AC/24V DC, 2 A resistive load) Thermal rating @ 50°C: 2 A: continuously. 4 A: ton= 5 sec., toff = 15 sec. (Unit status output: 1 A) Open collec- tor outputs Supply: 8...36V DC, max. 10 mA (terminal 20, 21, 22 (com)) Analogue out- puts 0(4)...20 mA and +/-25 mA. Galvanically separated. Active output (internal supply). Load max. 500 Ω. (UL/cUL Listed: max. 20 mA output) Update rate: transducer output: 250 ms. Regulator output: 100 ms Load sharing lines -5...0...+5V DC. Impedance: 23.5 kΩ Galvanic sep- aration Between AC voltage and other I/Os: 3250 V, 50 Hz, 1 min. Between AC current and other I/Os: 2200 V, 50 Hz, 1 min. Between analogue outputs and other I/Os: 550 V, 50 Hz, 1 min. Between binary input groups and other I/Os: 550 V, 50 Hz, 1 min. AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 64 of 69
  • 65. Response times (delay set to min.) Busbar: Over-/undervoltage: <50 ms Over-/underfrequency: <50 ms Voltage unbalance: <250 ms Generator: Reverse power: <250 ms Overcurrent: <250 ms Fast overcurrent: <40 ms Directional overcurrent: <150 ms Over-/undervoltage: <250 ms Over-/underfrequency: <350 ms Overload: <250 ms Current unbalance: <250 ms Voltage unbalance: <250 ms Reactive power import: <250 ms Reactive power export: <250 ms Voltage-dependent I>: <250 ms Negative sequence I: <500 ms Negative sequence U: <500 ms Zero sequence I: <500 ms Zero sequence U: <500 ms Overspeed: <500 ms Digital inputs: <250 ms Emergency stop: <200 ms Multi-inputs: 800 ms Wire failure: <600 ms Mains: df/dt (ROCOF): <130 ms (4 periods) Vector jump: <40 ms Positive sequence: <60 ms Time-dependent undervoltage, Ut<: <50 ms Undervoltage and reactive power low, UQ<: <250 ms Mounting DIN-rail mount or base mount with six screws Safety To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2 To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2 EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26. Vibration 3…13.2 Hz: 2 mmpp. 13.2…100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10 10…60 Hz: 0.15mmpp. 60…150 Hz: 1 g. To IEC 60255-21-1 Response (class 2) 10…150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2) Shock (base mount) 10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2) 30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2) 50 g, 11 ms, half sine. To IEC 60068-2-27 Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2) Material All plastic materials are self-extinguishing according to UL94 (V1) AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 65 of 69
  • 66. Plug connec- tions AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18) AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20) Relays: (UL/cUL Listed: AWG 22) Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24) Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24) Display: 9-pole Sub-D female Service port: USB A-B Protection Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete De- vice, Open Type). To IEC/EN 60529 Governors and AVRs Multi-line 2 interfaces to all governors and AVRs using analogue, relay control or CAN- based J1939 communication See interfacing guide at www.deif.com Approvals UL/cUL Listed to UL508 Applies to VDE-AR-N 4105 UL markings Wiring: use 60/75°C copper conductors only Mounting: for use on a flat surface of type 1 enclosure Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) AOP-2: Maximum ambient temperature: 60°C Wiring: use 60/75°C copper conductors only Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must be provided by installer Installation: to be installed in accordance with the NEC (US) or the CEC (Canada) DC/DC converter for AOP-2: Tightening torque: 0.5 Nm (4.4 lb-in) Wire size: AWG 22-14 Weight Base unit: 1.6 kg (3.5 lbs.) Option J1/J4/J6/J7: 0.2 kg (0.4 lbs.) Option J2: 0.4 kg (0.9 lbs.) Option J8: 0.3 kg (0.58 lbs.) Display: 0.4 kg (0.9 lbs.) AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 66 of 69
  • 67. 6.2 Unit dimensions 6.2.1 Unit dimensions Display or AOP 220 (8.661) 165(6.496) 144(5.669) 115(4.528) 220 (8.661) 115 (4.528) 20.0 (0.787) Dimensions are given in mm (inches). AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 67 of 69
  • 68. 6.3 Panel cut-out 6.3.1 Panel cutout Required space 222X115mm Gasket outer 186X77mm Screws for fastning: 3.5mm selfcutting threads max. depth in display 9 mm 26.0 = = == 50.5 66.0 26.0 61.0 174.0 15.0 41.0 Dimensions are given in mm. AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 68 of 69
  • 69. 6.3.2 Drilling template in mm (inches) 230.0 (9.055) 119.1(4.689) 6.6(0.260) 112.6(4.433) 215.5 (8.484) 114.9 (4.524) 14.3 (0.563) AGC-4 installation instructions 4189340687 UK Technical information DEIF A/S Page 69 of 69