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Analog Servo Drive B060A400AC 
Description 
Power Range 
The B060A400AC PWM servo drive is designed to drive brushless DC motors at a high switching frequency. A single red/green LED and a single digital output indicate operating status. The drive is fully protected against over-voltage, under voltage, over-current, over-heating and short-circuits across motor, ground and power leads. Furthermore, the drive can interface with digital controllers or be used stand-alone, and requires a single unregulated AC or DC power supply and a nominal 24 VDC logic supply. Loop gain, current limit, input gain, offset, and ramp can be adjusted using 14-turn potentiometers. The offset adjusting potentiometer can also be used as an on-board input signal for testing purposes. The drive accepts quadrature encoder inputs or Hall sensor inputs for velocity control. 
Peak Current 60 A 
Continuous Current 30 A 
AC Supply Voltage 200 - 240 VAC 
DC Supply Voltage 255 - 373 VDC 
Features 
īš DIP Switch Selectable Current Loop Tuning 
īš Ramped Command Input Adjustment 
īš Selectable Velocity Loop Integrator Values 
īš Voltage Mode for Brushless Motors 
īš Selectable Inhibit/Enable Logic 
īš Selectable Fault Logic 
īš Selectable Tachometer Feedback Scaling 
īš Multiple Modes of Operation 
īš AC or DC Supply Input 
īš Built-in Shunt Regulator Circuit 
īš Directional Inhibit Inputs for Limit Switches 
īš Encoder Velocity Mode 
MODES OF OPERATION 
ī‚§ Current 
ī‚§ Duty Cycle 
ī‚§ Voltage 
ī‚§ IR Comp 
ī‚§ Encoder Velocity 
ī‚§ Hall Velocity 
ī‚§ Tachometer 
COMMAND SOURCE 
ī‚§ Âą10 V Analog 
FEEDBACK SUPPORTED 
ī‚§ Halls 
ī‚§ Incremental Encoder 
ī‚§ Tachometer (Âą60 DC) 
INPUTS/OUTPUTS 
ī‚§ Inhibit/Enable Inputs 
ī‚§ Current Monitor Output 
ī‚§ Fault Output 
ī‚§ Current Reference Output 
ī‚§ Velocity Monitor Output 
ī‚§ At Velocity Output 
COMPLIANCES & AGENCY APPROVALS 
ī‚§ RoHS 
ī‚§ UL and cUL Pending 
ī‚§ CE Pending 
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Analog Servo Drive B060A400AC 
BLOCK DIAGRAM 
SW1-10POT5SW1-9POT1POT40-3.5uFSW2-1SW2-2** - + U45k5k+5V5kSW1-2SW1-6SW3-6..10SW1-420k20kSW3-1..50-82 nF5kPOT3- + SW1-5COMMANDSELECTSOURCE40k40k+REFI/O-420k20kCW-REFI/O-5U150kSW1-8RESERVEDI/O-6- + - + SW2-7SW2-6** SW2-5** 50kRF1* NI10k10k5k+5V-5VCW500k+5VSW1-7Q1MMBT2222FAULTLEVELFAULTI/O-1410kSW1-1+5V+5VI/O-12I/O-13I/O-1110k+INH-INH10kINH10kSIGNAL GNDI/O-1610kSW2-8..100.5uF -ENC-IENC-IFBK-9I/O-25I/O-24FBK-8 NO MORE THAN ONE SWITCH CAN BE ON.** PASSTHRU 3FBK-15THRU 2PASSFBK-11I/O-19THRU 1PASSFBK-10I/O-18SIGNAL GNDFBK-12 20k FBK-3HALL3 SW2-3** SW1-3CURRENTSENSESW2-4CONVERTERDC-TO-DCANDGROUNDS ARE NOT CONNECTED10k10kDUTY-CYCLE FEEDBACK50k10kVOLTAGE FEEDBACKIR-COMPENSATIONMOTOR A60/120INH/ENPOWERDRIVEMOTOR C3-PHASEMOTOR BLOGICCONTROL(OUTPUT) CURRENTREFERENCEVELOCITY LOOPINTEGRATORI/O-9POT20k-310kCURRENTCW CONNECTION POWER BOARD INTERNAL CURRENT LOOPINTEGRATORDC- DC+ 10nFRAMPCWU350kFUNCTIONAL BLOCK DIAGRAMB060A400ACOFFSETTESTLOOP GAIN100k50kU2PEAK- LIMITCONT100k20K ENCHALL VEL MON. ENC VEL MON. FOR OTHER SWITCH FUNCTIONS SEE SWITCH DESCRIPTION* OPTIONAL USER INSTALLED THROUGH-HOLE COMPONENTDRIVES ARE SHIPPED IN CURRENT MODE WITH MAXIMUM CURRENT SETTINGSW2-8 MUST BE ON FOR PROPER OPERATION IN HALL VELOCITY MODELED GREEN - NORMAL OPERATION, LED RED- FAULTRECOMMENDED SETTING FOR CURRENT MODE - POT1 FULLY CCW, POT3 FULLY CW I/O-20FBK-4I/O-26I/O-7HALL2HALL1 CURRENT ENCABI/O-23FBK-7I/O-8FBK-2 MONITOR FBK-1I/O-22I/O-21FBK-6FBK-5 SENSEHALLVELOCITYENCODERVELOCITYSENSE20kH1H3H2CURRENT FEEDBACKDIROFFONOFFONSW2-2SW2-3OFFHALL VELOCITYMODE SELECTIONSCURRENT MODESW2-1ONOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFIR COMPENSATIONTACHOMETER MODEOFFOFFOFFENCODER VELOCITYDUTY CYCLE MODEVOLTAGE MODEOFFOFFOFFOFFOFF I/O-10 SW2-6SW2-7OFFON/OFFOFFSW2-4ON/OFFSW2-5OFFNAONONONOFFOFFOFFOFFOFFOFFOFFNANAOFFOFFNANAOFFONOFFI/O-2SIGNAL GND+10VTACHFBK-14I/O-1@ 3mA+5V @ 250mAFBK-13I/O-3I/O-15@ 3mA-10VTACHVELOCITYATSCALING10k I/O-8 DC+ BRL1L2L3SHUNTREG 
Information on Approvals and Compliances 
RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. 
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Analog Servo Drive B060A400AC 
SPECIFICATIONS 
Power Specifications 
Description 
Units 
Value 
Rated Voltage 
VAC (VDC) 
240 (339) 
AC Supply Voltage Range 
VAC 
200 - 240 
AC Supply Minimum 
VAC 
180 
AC Supply Maximum 
VAC 
264 
AC Input Phases1 
- 
3 
AC Supply Frequency 
Hz 
50 - 60 
DC Supply Voltage Range2 
VDC 
255 - 373 
DC Bus Over Voltage Limit 
VDC 
420 
DC Bus Under Voltage Limit 
VDC 
205 
Logic Supply Voltage (Required) 
VDC 
20 - 30 (@ 850 mA) 
Maximum Peak Output Current3 
A 
60 
Maximum Continuous Output Current 
A 
30 
Max. Continuous Output Power @ Rated Voltage 
W 
10630 
Max. Continuous Power Dissipation @ Rated Voltage 
W 
560 
Internal Bus Capacitance 
ÎŧF 
1120 
External Shunt Resistor Minimum Resistance4 
Ί 
20 
Internal Shunt Regulator Turn-on Voltage 
VDC 
399 
Minimum Load Inductance (Line-To-Line)5 
ÎŧH 
600 
Switching Frequency 
kHz 
14 
Maximum Output PWM Duty Cycle 
% 
100 
Low Voltage Supply Outputs 
- 
+5 VDC (250 mA) 
Control Specifications 
Description 
Units 
Value 
Command Sources 
- 
Âą10 V Analog 
Feedback Supported 
- 
Halls, Incremental Encoder, Tachometer (Âą60 VDC) 
Commutation Methods 
- 
Trapezoidal 
Modes of Operation 
- 
Current, Duty Cycle, Voltage, IR Comp, Hall Velocity, Encoder Velocity, Tachometer 
Motors Supported 
- 
Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless) 
Hardware Protection 
- 
Over Current, Over Temperature, Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage 
Internal Shunt Regulator 
- 
Yes 
Internal Shunt Resistor 
- 
No 
Mechanical Specifications 
Description 
Units 
Value 
Agency Approvals 
- 
RoHS, UL and cUL Pending, CE Pending 
Size (H x W x D) 
mm (in) 
256.5 x 182.6 x 83.7 (10.1 x 7.2 x 3.3) 
Weight 
g (oz) 
2821.3 (99.5) 
Heatsink (Base) Temperature Range6 
°C (°F) 
0 - 75 (32 - 167) 
Storage Temperature Range 
°C (°F) 
-40 - 85 (-40 - 185) 
Form Factor 
- 
Panel Mount 
Cooling System 
- 
Natural Convection 
FEEDBACK Connector 
- 
15-pin, high-density, female D-sub 
I/O Connector 
- 
26-pin, high-density, female D-sub 
LOGIC POWER Connector 
- 
2-port, 5.08 mm spaced, enclosed, friction lock header 
FAN Connector 
- 
2-port, 5.08 mm spaced, enclosed, friction lock header 
MOTOR POWER Connector 
- 
4-port, 10.16 mm spaced, enclosed, friction lock header 
DC POWER Connector 
- 
4-port, 10.16 mm spaced, enclosed, friction lock header 
AC POWER Connector 
- 
4-port, 10.16 mm spaced, enclosed, friction lock header 
Notes 
1. Can operate on single-phase AC (208 VAC minimum) as long as output power does not exceed 3kW maximum. 
2. Large inrush current may occur upon initial DC supply connection to DC Bus. 
3. Capable of supplying drive rated peak current for 2 seconds with 3 second foldback to continuous value. Longer times are possible with lower current limits. 
4. ADVANCED Motion Controls recommends using an external fuse in series with an external shunt resistor. A 5 amp time delay fuse is typical. 
5. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 
6. Additional cooling and/or heatsink may be required to achieve rated performance. 
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Analog Servo Drive B060A400AC 
PIN FUNCTIONS 
I/O Signal Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
+10V OUT 
+10V @ 3 mA. For customer use. 
O 
2 
SGN GND 
Signal Ground 
SGND 
3 
-10V OUT 
-10V @ 3 mA. For customer use. 
O 
4 
+REF 
Differential reference input, maximum 15V, 40k input resistance. 
I 
5 
-REF 
I 
6 
RESERVED 
Reserved 
- 
7 
ENCODER VELOCITY MONITOR 
Encoder Velocity Monitor. Analog output proportional to the frequency of the encoder lines or, equivalently, to motor speed. Scaling is 25 kHz/V. 
O 
8 
CURRENT MONITOR 
This output represents the actual motor current. Scaling: 
SW1-3 = OFF, 1V = 10 A motor current 
SW1-3 = ON, 1V = 20 A motor current 
O 
9 
CURRENT REFERENCE 
This is the command signal to the internal current-loop. The maximum peak current rating of the drive always equals 7.24 V at this pin. 
O 
10 
AT VELOCITY 
Open Collector output. Internally pulled up to 5V through 10k. This output is low when the speed is within 10% of the commanded speed. Encoder or Hall Velocity is selectable through DIP Switch settings. 
O 
11 
INHIBIT/ENABLE 
This TTL level input signal turns off all power devices of the “H” bridge when pulled to ground with SW1-6=ON. Operates from 3.3V to 24V. If SW1-6=OFF, pulling this pin to ground will enable the drive. 
I 
12 
+INHIBIT/ENABLE 
If SW1-6=ON, ground pin 12 to inhibit (+) drive output and pin 13 to inhibit (-) drive output. If SW1-6=OFF, ground pin 12 to enable (+) drive output and pin 13 to enable (-) drive output. These inputs will NOT cause a fault condition or a red LED. Operates from 3.3V to 24V. 
I 
13 
-INHIBIT/ENABLE 
I 
14 
FAULT OUT 
This output activates during short circuit, over-voltage, under voltage, inhibit, over- temperature and power-on reset. A red LED also indicates a fault condition. Active high or active low selectable through SW1-7. 
O 
15 
+5V OUT (Common with FBK-13) 
+5V @ 250mA. For customer use. Note that the total current on Feedback Connector Pin 13 and this pin should not exceed 250mA. 
O 
16 
SGN GND (Common with FBK-12) 
Signal Ground 
SGND 
17 
PASS-THROUGH 
Connected to Feedback Connector Pin 15. 
- 
18 
PASS-THROUGH 
Connected to Feedback Connector Pin 10. 
- 
19 
PASS-THROUGH 
Connected to Feedback Connector Pin 11. 
- 
20 
ENCODER A+ OUT (Common with FBK-4) 
Differential Encoder Output from Feedback Connector Pin 4 
O 
21 
ENCODER A- OUT (Common with FBK-5) 
Differential Encoder Output from Feedback Connector Pin 5 
O 
22 
ENCODER B+ OUT (Common with FBK-6) 
Differential Encoder Output from Feedback Connector Pin 6 
O 
23 
ENCODER B- OUT (Common with FBK-7) 
Differential Encoder Output from Feedback Connector Pin 7 
O 
24 
ENCODER I+ OUT (Common with FBK-8) 
Differential Encoder Output from Feedback Connector Pin 8 
O 
25 
ENCODER I- OUT (Common with FBK-9) 
Differential Encoder Output from Feedback Connector Pin 9 
O 
26 
HALL VELOCITY MONITOR 
Hall Velocity Monitor. Analog output proportional to the Hall frequency or, equivalently, to motor speed. Scaling is 100 Hz/V. 
O 
Feedback Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
HALL 1 
Hall sensor inputs, internal 2K pull-up. Logic levels: maximum low level input is 1.5 VDC, minimum high level input is 3.5 VDC. 
I 
2 
HALL 2 
I 
3 
HALL 3 
I 
4 
ENCODER A+ IN (Common with I/O-20) 
Differential Encoder Input, Channel A 
I 
5 
ENCODER A- IN (Common with I/O-21) 
I 
6 
ENCODER B+ IN (Common with I/O-22) 
Differential Encoder Input, Channel B 
I 
7 
ENCODER B- IN (Common with I/O-23) 
I 
8 
ENCODER I+ IN (Common with I/O-24) 
Differential Encoder Input, Index Mark (Not Required) 
I 
9 
ENCODER I- IN (Common with I/O-25) 
I 
10 
PASS-THROUGH 
Connected to I/O Connector Pin 18 
- 
11 
PASS-THROUGH 
Connected to I/O Connector Pin 19 
- 
12 
SGN GND (Common with I/O-16) 
Signal Ground 
SGND 
13 
+5V OUT (Common with I/O-15) 
+5V @ 250mA. For customer use. Note that the total current on I/O Connector Pin 15 and this pin should not exceed 250mA. 
O 
14 
TACH IN 
Tachometer Input, 60k ohm input resistance, Âą 60 V max. (Scalable with SW1-9,10) 
I 
15 
PASS-THROUGH 
Connected to I/O Connector Pin 17 
- 
Logic Power Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
LOGIC GND 
Logic Supply Ground 
SGND 
2 
LOGIC PWR 
Logic Supply Input. Required for drive operation. 
I ELECTROMATE 
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Analog Servo Drive B060A400AC 
Fan Power Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
FAN GND 
Fan Ground 
GND 
2 
FAN PWR 
Fan Power Input 
I 
Motor Power Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
CHASSIS 
Chassis Ground 
CGND 
2 
MOTOR A 
Motor Phase A 
O 
3 
MOTOR B 
Motor Phase A 
O 
4 
MOTOR C 
Motor Phase B 
O 
DC Power Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
DC- 
Power Ground 
PGND 
2 
DC+ 
DC Power Input 
I 
3 
DC+ 
External Shunt Resistor Connection. Connect resistor between DC+ and BR. 
I 
4 
BR 
- 
AC Power Connector 
Pin 
Name 
Description / Notes 
I/O 
1 
L1 
AC Supply Input (Three Phase). External 20 A time delay fuses are recommended in series with the AC input lines. 
I 
2 
L2 
I 
3 
L3 
I 
4 
CHASSIS 
Chassis Ground 
CGND 
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Analog Servo Drive B060A400AC 
HARDWARE SETTINGS 
Switch Functions 
SW-1 
Description 
Setting 
On 
Off 
1-1 
Test / Offset controls the sensitivity of the “offset” pot. This is used as an on-board reference signal in test mode. 
Test 
Offset 
1-2 
120/60 degree commutation phasing. 
120 degree phasing 
60 degree phasing 
1-3 
Current scaling. When OFF, this increases the sensitivity of the current sense thus reducing both peak and continuous current limit by 50%. 
100% 
50% 
1-4 
Continuous current reduction. 
Continuous / peak current limit ratio is 50% 
Continuous / peak current limit ratio is 25% 
1-5 
Reserved 
- 
- 
1-6 
Inhibit / Enable 
Ground I/O Connector pins 11, 12, 13 to inhibit motor outputs 
Ground I/O Connector pins 11, 12, 13 to enable motor outputs 
1-7 
Active Fault Level of P1-14. 
Active HIGH 
Active LOW 
1-8 
Ramped Command 
Enable Ramping 
Disable Ramping 
1-9 
Tachometer Input Scaling Switches. These switches adjust the value of the allowed maximum tachometer input voltage. 
See Tachometer Input Scaling Table below. 
1-10 
Tachometer Input Scaling Table 
DIP Switches SW1-9 and SW1-10 are used to set the Maximum Tachometer Input Voltage value according to the following table. 
ÂąV 
SW1-9 
SW1-10 
10 
ON 
ON 
26 
OFF 
ON 
43 
ON 
OFF 
60 
OFF 
OFF 
Current Limit Adjustments 
These amplifiers feature separate peak and continuous current limit adjustments. The current limit adjustment Pot 2 adjusts both peak and continuous current limit at the same time. Pot 2 has 12 active turns and one inactive turn on each end and is approximately linear. Thus, to adjust the current limit turn the potentiometer counter-clockwise to zero, then turn clockwise to the appropriate value. In many applications it is sufficient to use only the DIP-switches for current limit adjustments. SW1-3 reduces both peak and continuous current limit by 50% when OFF. SW1-4 reduces only the continuous current limit by 50% when OFF: 
SW-4 
CONTINUOUS / PEAK CURRENT LIMIT RATIO 
ON 
50% 
OFF 
25% 
I/O Connector Pin 9 is the input to the internal current amplifier power stage. Since the output current is proportional to I/O Connector Pin 9, the adjusted current limit can easily be observed at this pin without connecting the motor. Note that a command signal must be applied to the reference inputs to obtain a reading on I/O Connector Pin 9. The maximum peak current value equals 7.24 V at this pin and the maximum continuous current value equals 3.62 V at this pin. If SW3=ON, peak rated amplifier current = 7.24 V. If SW3=OFF, ÂŊ peak rated amplifier current = 7.24 V. 
The actual output current can be monitored at I/O Connector Pin 8. 
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Analog Servo Drive B060A400AC 
SW-2 
Description 
Setting 
On 
Off 
2-1 
Mode Selection. See Mode Selection Table below for full description of mode switch settings. 
Current Mode 
Velocity Modes 
2-2 
Hall Velocity feedback. This connects the internally generated velocity signal from the Hall sensors. 
Hall sensor velocity feedback enabled. 
Hall sensor velocity feedback disabled. 
2-3 
Encoder Velocity feedback. This connects the internally generated velocity signal from the encoder. 
Encoder velocity feedback enabled. 
Encoder velocity feedback disabled. 
2-4 
Velocity Feedback Polarity 
Toggles the polarity of the velocity feedback signal (Encoder or Hall velocity mode only). 
2-5 
Duty Cycle feedback. This connects the internally generated velocity signal from the output stage. 
Duty cycle feedback enabled. 
Duty cycle feedback disabled. 
2-6 
Voltage Mode. 
Voltage feedback enabled. 
Voltage feedback disabled. 
2-7 
IR Compensation Mode. 
IR Comp enabled. 
IR Comp disabled. 
2-8 
Velocity Loop Integrator Capacitor Switches. These adjust the value of the integrator capacitor in the velocity mode. 
See Velocity Loop Integrator Capacitance Table below. 
2-9 
2-10 
*Important Note: Drive will not operate properly with more than one of these switches ON due to multiple feedback signals. 
Mode Selection Table 
Operating modes can be selected by setting SW2 DIP switches according to the following table. 
Mode 
SW2-1 
SW2-2 
SW2-3 
SW2-4 
SW2-5 
SW2-6 
SW2-7 
CURRENT 
ON 
OFF 
OFF 
X 
OFF 
X 
OFF 
DUTY CYCLE 
OFF 
OFF 
OFF 
X 
ON 
X 
OFF 
VOLTAGE 
OFF 
OFF 
OFF 
X 
OFF 
ON 
OFF 
IR COMP 
OFF 
OFF 
OFF 
X 
OFF 
ON 
ON 
HALL VELOCITY 
OFF 
ON 
OFF 
X 
OFF 
ON 
OFF 
ENCODER VELOCITY 
OFF 
OFF 
ON 
X 
OFF 
X 
OFF 
TACHOMETER 
OFF 
OFF 
OFF 
X 
OFF 
X 
OFF 
X = does not affect mode 
Velocity Loop Integrator Capacitance Table 
Set the Velocity Loop Integrator Capacitance value according to the following table. Decreasing the capacitance increases the integrator gain. 
ÎŧF 
SW2-8 
SW2-9 
SW2-10 
0.5 
OFF 
OFF 
OFF 
1.0 
ON 
OFF 
OFF 
1.5 
OFF 
ON 
OFF 
2.0 
ON 
ON 
OFF 
2.5 
OFF 
OFF 
ON 
3.0 
ON 
OFF 
ON 
3.5 
OFF 
ON 
ON 
4.0 
ON 
ON 
ON 
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Analog Servo Drive B060A400AC 
Current Loop Tuning Values 
SW3 DIP switches add additional resistance and capacitance to the current loop tuning circuitry. SW3 switches 1-5 add additional parallel capacitance to the current loop integrator capacitor, and SW3 switches 6-10 add additional series resistance to the current loop gain resistor (see Block Diagram). Capacitance and resistance values are given in the tables below along with the appropriate DIP switch settings. 
SW3 
Switch 
Additional Current Loop Integrator Capacitance (ÎŧF) – (decreasing the capacitance increases the integrator gain) 
SHORT 
.082 
.077 
.072 
.067 
.062 
.057 
.052 
.047 
.035 
.030 
.025 
.020 
.015 
.010 
.005 
OPEN 
1 
ON 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
2 
ON 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
3 
ON 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
4 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
5 
ON 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
SW3 
Switch 
Additional Current Loop Gain Resistance (kΩ) – (increasing the resistance increases the proportional gain) 
0 
10 
20 
30 
40 
50 
60 
70 
80 
90 
100 
110 
120 
130 
140 
150 
6 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
7 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
8 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
9 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
10 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
Switch (continued) 
160 
170 
180 
190 
200 
210 
220 
230 
240 
250 
260 
270 
280 
290 
300 
310 
6 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
ON 
OFF 
7 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
ON 
ON 
OFF 
OFF 
8 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
9 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
ON 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
10 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
OFF 
Potentiometer Functions 
Potentiometer 
Description 
Turning CW 
Pot 1 
Loop gain adjustment in open loop and velocity modes. Turn this pot fully CCW in current mode. 
Increases loop gain 
Pot 2 
Current limit. Adjusts both the continuous and peak current limit while maintaining the continuous/peak ratio set by the DIP Switches. 
Increases current limit 
Pot 3 
Reference in gain. This potentiometer adjusts the ratio between input signal and output variables (voltage, current, and velocity). 
Increases reference input gain 
Pot 4 
Test/Offset. Used to adjust any imbalance in the input signal or in the drive. When SW1-1 (DIP switch) is ON, the sensitivity of this pot is greatly increased allowing it to be used as an on-board signal source for testing purposes. 
Zero speed setting is at the midpoint of this 14-turn pot. 
Pot 5 
Ramp Time. Sets the ramp time for the command input signal. 
Increases ramp time (slower Accel or Decel) 
Note: Potentiometers are approximately linear and have 12 active turns with 1 inactive turn on each end. 
Ramping Command (Pot 5): 
The built-in ramp circuit allows the command input to be ramped linearly. This feature is activated by setting SW1-8 = ON. The ramp time can be set for up to 30 seconds in reaching the max command by adjusting Pot 5 fully clockwise. Ramping rates are linear with respect to time and apply to both directions of motion. For example, if the single-ended command input is only 2.5 Volts, the time to ramp to this voltage would be half the time to ramp to 5 Volts. 
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Analog Servo Drive B060A400AC 
Through-hole Components† 
Location 
Description 
RF1 
IR Compensation Scaling. Through-hole resistor that can be added to configure the amplifier for IR Compensation mode. See section below on IR Compensation Notes for more details. 
IR Compensation Notes 
For applications that will use IR Compensation mode, a resistor can be added to the location named in the table above. The combination of the added resistor and correct DIP switch settings will configure the amplifier for IR Compensation mode. While in IR Compensation mode, the amplifier will adjust the duty cycle to compensate for changes in the output current. Consult the amplifier’s functional block diagram and the manufacturer’s website for more information. 
†NOTE: DAMAGE DONE TO THE DRIVE WHILE PERFORMING THESE MODIFICATIONS WILL VOID THE WARRANTY. 
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Analog Servo Drive B060A400AC 
MECHANICAL INFORMATION 
Feedback Connector 
Connector Information 
15-pin, high-density, female D-sub 
Mating Connector 
Details 
TYCO: Plug P/N 748364-1; Housing P/N 5748677-1; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) 
Included with Drive 
No 
HALL 11HALL 22HALL 33ENCODER A+ IN4ENCODER A-IN5+5V OUT13TACH IN14PASS-THROUGH15ENCODER B+ IN6PASS-THROUGH10ENCODER B-IN7ENCODER I+ IN8ENCODER I-IN9PASS-THROUGH11SGN GND12 
I/O Signal Connector 
Connector Information 
26-pin, high-density, female D-sub 
Mating Connector 
Details 
TYCO: Plug P/N 1658671-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) 
Included with Drive 
No 
+10V Out123456897FAULT OUT14INHIBIT / ENABLE11+INHIBIT / ENABLE12-INHIBIT / ENABLE13AT VEL10+5V OUT15PASS-THROUGH17PASS-THROUGH18SGN GND16SGN GNDCURRENT REFERENCECURRENT MONITORENCODER VELOCITY MONITORRESERVED-REF+REF-10V OUTPASS-THROUGH19ENCODER I+ OUT24ENCODER B+ OUT22ENCODER A+ OUT20ENCODER A-OUT21ENCODER B-OUT23ENCODER I-OUT25HALL VELOCITY MONITOR26 
Logic Power Connector 
Connector Information 
2-pin, 5.08 mm spaced, enclosed, friction lock header 
Mating Connector 
Details 
Phoenix Contact: P/N 1757019 
Included with Drive 
Yes 
1LOGIC GND2LOGIC PWR 
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Analog Servo Drive B060A400AC 
Fan Power Connector 
Connector Information 
2-port, 5.08 mm spaced, enclosed, friction lock header 
Mating Connector 
Details 
Phoenix Contact: P/N 1757019 
Included with Drive 
No 
1FAN GND2FAN PWR 
Motor Power Connector 
Connector Information 
4-pin, 10.16 mm spaced, enclosed, friction lock header 
Mating Connector 
Details 
Phoenix Contact: P/N 1913523 
Included with Drive 
Yes 
CHASSIS1MOT A2MOT B3MOT C4 
DC Power Connector 
Connector Information 
4-pin, 10.16 mm spaced, enclosed, friction lock header 
Mating Connector 
Details 
Phoenix Contact: P/N 1913523 
Included with Drive 
Yes 
DC-1DC+2DC+3BR4 
AC Power Connector 
Connector Information 
4-pin, 10.16 mm spaced, enclosed, friction lock header 
Mating Connector 
Details 
Phoenix Contact: P/N 1913523 
Included with Drive 
Yes 
L11L22L33CHASSIS4 
ELECTROMATE 
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Analog Servo Drive B060A400AC 
MOUNTING DIMENSIONS 
ELECTROMATE 
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Sold & Serviced By:
Analog Servo Drive B060A400AC 
PART NUMBERING INFORMATION 
DigiFlexÂŽ Performanceâ„ĸ series of products are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings. 
ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for further information and details. 
Examples of Customized Products 
īš Optimized Footprint 
īš Tailored Project File 
īš Private Label Software 
īš Silkscreen Branding 
īš OEM Specified Connectors 
īš Optimized Base Plate 
īš No Outer Case 
īš Increased Current Limits 
īš Increased Current Resolution 
īš Increased Voltage Range 
īš Increased Temperature Range 
īš Conformal Coating 
īš Custom Control Interface 
īš Multi-Axis Configurations 
īš Integrated System I/O 
īš Reduced Profile Size and Weight 
Available Accessories 
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. 
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. 
Power Supplies 
Shunt Regulators 
Drive(s) 
Filter Cards 
To Motor 
All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. 400-ACB or BX:Brushless drive. Maximum peak current rating in Amps. Peak voltage rating in Volts. If 2 numbers used, scaled 1:10. :DC Power SupplyBE:Encoder Velocity Mode AvailableBD:PWM CommandBDC:PWM Command, Closed Current LoopS or SX:Commutated Sine CommandAC:AC Power SupplyFAC:AC Power Connecter Relocated to the FrontI:Optical Isolation060BANP:Analog Position LoopHSF:Heatsink and Fan Included* Options available for orders with sufficient volume. Contact ADVANCED Motion Controls for more information. ** Isolation comes standard on all AC supply drives and most DC supply drives 200V and above. Consult selection tables of the website or drive datasheet block diagram to see if isolation is included. Peak VoltagePeak CurrentDrive TypeIsolation Option** Additional Options* Power SupplyA 
ELECTROMATE 
Toll Free Phone (877) SERVO98 
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Sold & Serviced By:

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Advanced motion controls b060a400ac

  • 1. Analog Servo Drive B060A400AC Description Power Range The B060A400AC PWM servo drive is designed to drive brushless DC motors at a high switching frequency. A single red/green LED and a single digital output indicate operating status. The drive is fully protected against over-voltage, under voltage, over-current, over-heating and short-circuits across motor, ground and power leads. Furthermore, the drive can interface with digital controllers or be used stand-alone, and requires a single unregulated AC or DC power supply and a nominal 24 VDC logic supply. Loop gain, current limit, input gain, offset, and ramp can be adjusted using 14-turn potentiometers. The offset adjusting potentiometer can also be used as an on-board input signal for testing purposes. The drive accepts quadrature encoder inputs or Hall sensor inputs for velocity control. Peak Current 60 A Continuous Current 30 A AC Supply Voltage 200 - 240 VAC DC Supply Voltage 255 - 373 VDC Features īš DIP Switch Selectable Current Loop Tuning īš Ramped Command Input Adjustment īš Selectable Velocity Loop Integrator Values īš Voltage Mode for Brushless Motors īš Selectable Inhibit/Enable Logic īš Selectable Fault Logic īš Selectable Tachometer Feedback Scaling īš Multiple Modes of Operation īš AC or DC Supply Input īš Built-in Shunt Regulator Circuit īš Directional Inhibit Inputs for Limit Switches īš Encoder Velocity Mode MODES OF OPERATION ī‚§ Current ī‚§ Duty Cycle ī‚§ Voltage ī‚§ IR Comp ī‚§ Encoder Velocity ī‚§ Hall Velocity ī‚§ Tachometer COMMAND SOURCE ī‚§ Âą10 V Analog FEEDBACK SUPPORTED ī‚§ Halls ī‚§ Incremental Encoder ī‚§ Tachometer (Âą60 DC) INPUTS/OUTPUTS ī‚§ Inhibit/Enable Inputs ī‚§ Current Monitor Output ī‚§ Fault Output ī‚§ Current Reference Output ī‚§ Velocity Monitor Output ī‚§ At Velocity Output COMPLIANCES & AGENCY APPROVALS ī‚§ RoHS ī‚§ UL and cUL Pending ī‚§ CE Pending ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 2. Analog Servo Drive B060A400AC BLOCK DIAGRAM SW1-10POT5SW1-9POT1POT40-3.5uFSW2-1SW2-2** - + U45k5k+5V5kSW1-2SW1-6SW3-6..10SW1-420k20kSW3-1..50-82 nF5kPOT3- + SW1-5COMMANDSELECTSOURCE40k40k+REFI/O-420k20kCW-REFI/O-5U150kSW1-8RESERVEDI/O-6- + - + SW2-7SW2-6** SW2-5** 50kRF1* NI10k10k5k+5V-5VCW500k+5VSW1-7Q1MMBT2222FAULTLEVELFAULTI/O-1410kSW1-1+5V+5VI/O-12I/O-13I/O-1110k+INH-INH10kINH10kSIGNAL GNDI/O-1610kSW2-8..100.5uF -ENC-IENC-IFBK-9I/O-25I/O-24FBK-8 NO MORE THAN ONE SWITCH CAN BE ON.** PASSTHRU 3FBK-15THRU 2PASSFBK-11I/O-19THRU 1PASSFBK-10I/O-18SIGNAL GNDFBK-12 20k FBK-3HALL3 SW2-3** SW1-3CURRENTSENSESW2-4CONVERTERDC-TO-DCANDGROUNDS ARE NOT CONNECTED10k10kDUTY-CYCLE FEEDBACK50k10kVOLTAGE FEEDBACKIR-COMPENSATIONMOTOR A60/120INH/ENPOWERDRIVEMOTOR C3-PHASEMOTOR BLOGICCONTROL(OUTPUT) CURRENTREFERENCEVELOCITY LOOPINTEGRATORI/O-9POT20k-310kCURRENTCW CONNECTION POWER BOARD INTERNAL CURRENT LOOPINTEGRATORDC- DC+ 10nFRAMPCWU350kFUNCTIONAL BLOCK DIAGRAMB060A400ACOFFSETTESTLOOP GAIN100k50kU2PEAK- LIMITCONT100k20K ENCHALL VEL MON. ENC VEL MON. FOR OTHER SWITCH FUNCTIONS SEE SWITCH DESCRIPTION* OPTIONAL USER INSTALLED THROUGH-HOLE COMPONENTDRIVES ARE SHIPPED IN CURRENT MODE WITH MAXIMUM CURRENT SETTINGSW2-8 MUST BE ON FOR PROPER OPERATION IN HALL VELOCITY MODELED GREEN - NORMAL OPERATION, LED RED- FAULTRECOMMENDED SETTING FOR CURRENT MODE - POT1 FULLY CCW, POT3 FULLY CW I/O-20FBK-4I/O-26I/O-7HALL2HALL1 CURRENT ENCABI/O-23FBK-7I/O-8FBK-2 MONITOR FBK-1I/O-22I/O-21FBK-6FBK-5 SENSEHALLVELOCITYENCODERVELOCITYSENSE20kH1H3H2CURRENT FEEDBACKDIROFFONOFFONSW2-2SW2-3OFFHALL VELOCITYMODE SELECTIONSCURRENT MODESW2-1ONOFFOFFOFFOFFOFFOFFOFFOFFOFFOFFIR COMPENSATIONTACHOMETER MODEOFFOFFOFFENCODER VELOCITYDUTY CYCLE MODEVOLTAGE MODEOFFOFFOFFOFFOFF I/O-10 SW2-6SW2-7OFFON/OFFOFFSW2-4ON/OFFSW2-5OFFNAONONONOFFOFFOFFOFFOFFOFFOFFNANAOFFOFFNANAOFFONOFFI/O-2SIGNAL GND+10VTACHFBK-14I/O-1@ 3mA+5V @ 250mAFBK-13I/O-3I/O-15@ 3mA-10VTACHVELOCITYATSCALING10k I/O-8 DC+ BRL1L2L3SHUNTREG Information on Approvals and Compliances RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 3. Analog Servo Drive B060A400AC SPECIFICATIONS Power Specifications Description Units Value Rated Voltage VAC (VDC) 240 (339) AC Supply Voltage Range VAC 200 - 240 AC Supply Minimum VAC 180 AC Supply Maximum VAC 264 AC Input Phases1 - 3 AC Supply Frequency Hz 50 - 60 DC Supply Voltage Range2 VDC 255 - 373 DC Bus Over Voltage Limit VDC 420 DC Bus Under Voltage Limit VDC 205 Logic Supply Voltage (Required) VDC 20 - 30 (@ 850 mA) Maximum Peak Output Current3 A 60 Maximum Continuous Output Current A 30 Max. Continuous Output Power @ Rated Voltage W 10630 Max. Continuous Power Dissipation @ Rated Voltage W 560 Internal Bus Capacitance ÎŧF 1120 External Shunt Resistor Minimum Resistance4 Ί 20 Internal Shunt Regulator Turn-on Voltage VDC 399 Minimum Load Inductance (Line-To-Line)5 ÎŧH 600 Switching Frequency kHz 14 Maximum Output PWM Duty Cycle % 100 Low Voltage Supply Outputs - +5 VDC (250 mA) Control Specifications Description Units Value Command Sources - Âą10 V Analog Feedback Supported - Halls, Incremental Encoder, Tachometer (Âą60 VDC) Commutation Methods - Trapezoidal Modes of Operation - Current, Duty Cycle, Voltage, IR Comp, Hall Velocity, Encoder Velocity, Tachometer Motors Supported - Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless) Hardware Protection - Over Current, Over Temperature, Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage Internal Shunt Regulator - Yes Internal Shunt Resistor - No Mechanical Specifications Description Units Value Agency Approvals - RoHS, UL and cUL Pending, CE Pending Size (H x W x D) mm (in) 256.5 x 182.6 x 83.7 (10.1 x 7.2 x 3.3) Weight g (oz) 2821.3 (99.5) Heatsink (Base) Temperature Range6 °C (°F) 0 - 75 (32 - 167) Storage Temperature Range °C (°F) -40 - 85 (-40 - 185) Form Factor - Panel Mount Cooling System - Natural Convection FEEDBACK Connector - 15-pin, high-density, female D-sub I/O Connector - 26-pin, high-density, female D-sub LOGIC POWER Connector - 2-port, 5.08 mm spaced, enclosed, friction lock header FAN Connector - 2-port, 5.08 mm spaced, enclosed, friction lock header MOTOR POWER Connector - 4-port, 10.16 mm spaced, enclosed, friction lock header DC POWER Connector - 4-port, 10.16 mm spaced, enclosed, friction lock header AC POWER Connector - 4-port, 10.16 mm spaced, enclosed, friction lock header Notes 1. Can operate on single-phase AC (208 VAC minimum) as long as output power does not exceed 3kW maximum. 2. Large inrush current may occur upon initial DC supply connection to DC Bus. 3. Capable of supplying drive rated peak current for 2 seconds with 3 second foldback to continuous value. Longer times are possible with lower current limits. 4. ADVANCED Motion Controls recommends using an external fuse in series with an external shunt resistor. A 5 amp time delay fuse is typical. 5. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 6. Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 4. Analog Servo Drive B060A400AC PIN FUNCTIONS I/O Signal Connector Pin Name Description / Notes I/O 1 +10V OUT +10V @ 3 mA. For customer use. O 2 SGN GND Signal Ground SGND 3 -10V OUT -10V @ 3 mA. For customer use. O 4 +REF Differential reference input, maximum 15V, 40k input resistance. I 5 -REF I 6 RESERVED Reserved - 7 ENCODER VELOCITY MONITOR Encoder Velocity Monitor. Analog output proportional to the frequency of the encoder lines or, equivalently, to motor speed. Scaling is 25 kHz/V. O 8 CURRENT MONITOR This output represents the actual motor current. Scaling: SW1-3 = OFF, 1V = 10 A motor current SW1-3 = ON, 1V = 20 A motor current O 9 CURRENT REFERENCE This is the command signal to the internal current-loop. The maximum peak current rating of the drive always equals 7.24 V at this pin. O 10 AT VELOCITY Open Collector output. Internally pulled up to 5V through 10k. This output is low when the speed is within 10% of the commanded speed. Encoder or Hall Velocity is selectable through DIP Switch settings. O 11 INHIBIT/ENABLE This TTL level input signal turns off all power devices of the “H” bridge when pulled to ground with SW1-6=ON. Operates from 3.3V to 24V. If SW1-6=OFF, pulling this pin to ground will enable the drive. I 12 +INHIBIT/ENABLE If SW1-6=ON, ground pin 12 to inhibit (+) drive output and pin 13 to inhibit (-) drive output. If SW1-6=OFF, ground pin 12 to enable (+) drive output and pin 13 to enable (-) drive output. These inputs will NOT cause a fault condition or a red LED. Operates from 3.3V to 24V. I 13 -INHIBIT/ENABLE I 14 FAULT OUT This output activates during short circuit, over-voltage, under voltage, inhibit, over- temperature and power-on reset. A red LED also indicates a fault condition. Active high or active low selectable through SW1-7. O 15 +5V OUT (Common with FBK-13) +5V @ 250mA. For customer use. Note that the total current on Feedback Connector Pin 13 and this pin should not exceed 250mA. O 16 SGN GND (Common with FBK-12) Signal Ground SGND 17 PASS-THROUGH Connected to Feedback Connector Pin 15. - 18 PASS-THROUGH Connected to Feedback Connector Pin 10. - 19 PASS-THROUGH Connected to Feedback Connector Pin 11. - 20 ENCODER A+ OUT (Common with FBK-4) Differential Encoder Output from Feedback Connector Pin 4 O 21 ENCODER A- OUT (Common with FBK-5) Differential Encoder Output from Feedback Connector Pin 5 O 22 ENCODER B+ OUT (Common with FBK-6) Differential Encoder Output from Feedback Connector Pin 6 O 23 ENCODER B- OUT (Common with FBK-7) Differential Encoder Output from Feedback Connector Pin 7 O 24 ENCODER I+ OUT (Common with FBK-8) Differential Encoder Output from Feedback Connector Pin 8 O 25 ENCODER I- OUT (Common with FBK-9) Differential Encoder Output from Feedback Connector Pin 9 O 26 HALL VELOCITY MONITOR Hall Velocity Monitor. Analog output proportional to the Hall frequency or, equivalently, to motor speed. Scaling is 100 Hz/V. O Feedback Connector Pin Name Description / Notes I/O 1 HALL 1 Hall sensor inputs, internal 2K pull-up. Logic levels: maximum low level input is 1.5 VDC, minimum high level input is 3.5 VDC. I 2 HALL 2 I 3 HALL 3 I 4 ENCODER A+ IN (Common with I/O-20) Differential Encoder Input, Channel A I 5 ENCODER A- IN (Common with I/O-21) I 6 ENCODER B+ IN (Common with I/O-22) Differential Encoder Input, Channel B I 7 ENCODER B- IN (Common with I/O-23) I 8 ENCODER I+ IN (Common with I/O-24) Differential Encoder Input, Index Mark (Not Required) I 9 ENCODER I- IN (Common with I/O-25) I 10 PASS-THROUGH Connected to I/O Connector Pin 18 - 11 PASS-THROUGH Connected to I/O Connector Pin 19 - 12 SGN GND (Common with I/O-16) Signal Ground SGND 13 +5V OUT (Common with I/O-15) +5V @ 250mA. For customer use. Note that the total current on I/O Connector Pin 15 and this pin should not exceed 250mA. O 14 TACH IN Tachometer Input, 60k ohm input resistance, Âą 60 V max. (Scalable with SW1-9,10) I 15 PASS-THROUGH Connected to I/O Connector Pin 17 - Logic Power Connector Pin Name Description / Notes I/O 1 LOGIC GND Logic Supply Ground SGND 2 LOGIC PWR Logic Supply Input. Required for drive operation. I ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 5. Analog Servo Drive B060A400AC Fan Power Connector Pin Name Description / Notes I/O 1 FAN GND Fan Ground GND 2 FAN PWR Fan Power Input I Motor Power Connector Pin Name Description / Notes I/O 1 CHASSIS Chassis Ground CGND 2 MOTOR A Motor Phase A O 3 MOTOR B Motor Phase A O 4 MOTOR C Motor Phase B O DC Power Connector Pin Name Description / Notes I/O 1 DC- Power Ground PGND 2 DC+ DC Power Input I 3 DC+ External Shunt Resistor Connection. Connect resistor between DC+ and BR. I 4 BR - AC Power Connector Pin Name Description / Notes I/O 1 L1 AC Supply Input (Three Phase). External 20 A time delay fuses are recommended in series with the AC input lines. I 2 L2 I 3 L3 I 4 CHASSIS Chassis Ground CGND ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 6. Analog Servo Drive B060A400AC HARDWARE SETTINGS Switch Functions SW-1 Description Setting On Off 1-1 Test / Offset controls the sensitivity of the “offset” pot. This is used as an on-board reference signal in test mode. Test Offset 1-2 120/60 degree commutation phasing. 120 degree phasing 60 degree phasing 1-3 Current scaling. When OFF, this increases the sensitivity of the current sense thus reducing both peak and continuous current limit by 50%. 100% 50% 1-4 Continuous current reduction. Continuous / peak current limit ratio is 50% Continuous / peak current limit ratio is 25% 1-5 Reserved - - 1-6 Inhibit / Enable Ground I/O Connector pins 11, 12, 13 to inhibit motor outputs Ground I/O Connector pins 11, 12, 13 to enable motor outputs 1-7 Active Fault Level of P1-14. Active HIGH Active LOW 1-8 Ramped Command Enable Ramping Disable Ramping 1-9 Tachometer Input Scaling Switches. These switches adjust the value of the allowed maximum tachometer input voltage. See Tachometer Input Scaling Table below. 1-10 Tachometer Input Scaling Table DIP Switches SW1-9 and SW1-10 are used to set the Maximum Tachometer Input Voltage value according to the following table. ÂąV SW1-9 SW1-10 10 ON ON 26 OFF ON 43 ON OFF 60 OFF OFF Current Limit Adjustments These amplifiers feature separate peak and continuous current limit adjustments. The current limit adjustment Pot 2 adjusts both peak and continuous current limit at the same time. Pot 2 has 12 active turns and one inactive turn on each end and is approximately linear. Thus, to adjust the current limit turn the potentiometer counter-clockwise to zero, then turn clockwise to the appropriate value. In many applications it is sufficient to use only the DIP-switches for current limit adjustments. SW1-3 reduces both peak and continuous current limit by 50% when OFF. SW1-4 reduces only the continuous current limit by 50% when OFF: SW-4 CONTINUOUS / PEAK CURRENT LIMIT RATIO ON 50% OFF 25% I/O Connector Pin 9 is the input to the internal current amplifier power stage. Since the output current is proportional to I/O Connector Pin 9, the adjusted current limit can easily be observed at this pin without connecting the motor. Note that a command signal must be applied to the reference inputs to obtain a reading on I/O Connector Pin 9. The maximum peak current value equals 7.24 V at this pin and the maximum continuous current value equals 3.62 V at this pin. If SW3=ON, peak rated amplifier current = 7.24 V. If SW3=OFF, ÂŊ peak rated amplifier current = 7.24 V. The actual output current can be monitored at I/O Connector Pin 8. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 7. Analog Servo Drive B060A400AC SW-2 Description Setting On Off 2-1 Mode Selection. See Mode Selection Table below for full description of mode switch settings. Current Mode Velocity Modes 2-2 Hall Velocity feedback. This connects the internally generated velocity signal from the Hall sensors. Hall sensor velocity feedback enabled. Hall sensor velocity feedback disabled. 2-3 Encoder Velocity feedback. This connects the internally generated velocity signal from the encoder. Encoder velocity feedback enabled. Encoder velocity feedback disabled. 2-4 Velocity Feedback Polarity Toggles the polarity of the velocity feedback signal (Encoder or Hall velocity mode only). 2-5 Duty Cycle feedback. This connects the internally generated velocity signal from the output stage. Duty cycle feedback enabled. Duty cycle feedback disabled. 2-6 Voltage Mode. Voltage feedback enabled. Voltage feedback disabled. 2-7 IR Compensation Mode. IR Comp enabled. IR Comp disabled. 2-8 Velocity Loop Integrator Capacitor Switches. These adjust the value of the integrator capacitor in the velocity mode. See Velocity Loop Integrator Capacitance Table below. 2-9 2-10 *Important Note: Drive will not operate properly with more than one of these switches ON due to multiple feedback signals. Mode Selection Table Operating modes can be selected by setting SW2 DIP switches according to the following table. Mode SW2-1 SW2-2 SW2-3 SW2-4 SW2-5 SW2-6 SW2-7 CURRENT ON OFF OFF X OFF X OFF DUTY CYCLE OFF OFF OFF X ON X OFF VOLTAGE OFF OFF OFF X OFF ON OFF IR COMP OFF OFF OFF X OFF ON ON HALL VELOCITY OFF ON OFF X OFF ON OFF ENCODER VELOCITY OFF OFF ON X OFF X OFF TACHOMETER OFF OFF OFF X OFF X OFF X = does not affect mode Velocity Loop Integrator Capacitance Table Set the Velocity Loop Integrator Capacitance value according to the following table. Decreasing the capacitance increases the integrator gain. ÎŧF SW2-8 SW2-9 SW2-10 0.5 OFF OFF OFF 1.0 ON OFF OFF 1.5 OFF ON OFF 2.0 ON ON OFF 2.5 OFF OFF ON 3.0 ON OFF ON 3.5 OFF ON ON 4.0 ON ON ON ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 8. Analog Servo Drive B060A400AC Current Loop Tuning Values SW3 DIP switches add additional resistance and capacitance to the current loop tuning circuitry. SW3 switches 1-5 add additional parallel capacitance to the current loop integrator capacitor, and SW3 switches 6-10 add additional series resistance to the current loop gain resistor (see Block Diagram). Capacitance and resistance values are given in the tables below along with the appropriate DIP switch settings. SW3 Switch Additional Current Loop Integrator Capacitance (ÎŧF) – (decreasing the capacitance increases the integrator gain) SHORT .082 .077 .072 .067 .062 .057 .052 .047 .035 .030 .025 .020 .015 .010 .005 OPEN 1 ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 2 ON ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF 3 ON ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF 4 ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF 5 ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF SW3 Switch Additional Current Loop Gain Resistance (kΊ) – (increasing the resistance increases the proportional gain) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 6 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 7 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF 8 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF 9 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF 10 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Switch (continued) 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 6 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 7 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF 8 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF 9 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF 10 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Potentiometer Functions Potentiometer Description Turning CW Pot 1 Loop gain adjustment in open loop and velocity modes. Turn this pot fully CCW in current mode. Increases loop gain Pot 2 Current limit. Adjusts both the continuous and peak current limit while maintaining the continuous/peak ratio set by the DIP Switches. Increases current limit Pot 3 Reference in gain. This potentiometer adjusts the ratio between input signal and output variables (voltage, current, and velocity). Increases reference input gain Pot 4 Test/Offset. Used to adjust any imbalance in the input signal or in the drive. When SW1-1 (DIP switch) is ON, the sensitivity of this pot is greatly increased allowing it to be used as an on-board signal source for testing purposes. Zero speed setting is at the midpoint of this 14-turn pot. Pot 5 Ramp Time. Sets the ramp time for the command input signal. Increases ramp time (slower Accel or Decel) Note: Potentiometers are approximately linear and have 12 active turns with 1 inactive turn on each end. Ramping Command (Pot 5): The built-in ramp circuit allows the command input to be ramped linearly. This feature is activated by setting SW1-8 = ON. The ramp time can be set for up to 30 seconds in reaching the max command by adjusting Pot 5 fully clockwise. Ramping rates are linear with respect to time and apply to both directions of motion. For example, if the single-ended command input is only 2.5 Volts, the time to ramp to this voltage would be half the time to ramp to 5 Volts. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 9. Analog Servo Drive B060A400AC Through-hole Components† Location Description RF1 IR Compensation Scaling. Through-hole resistor that can be added to configure the amplifier for IR Compensation mode. See section below on IR Compensation Notes for more details. IR Compensation Notes For applications that will use IR Compensation mode, a resistor can be added to the location named in the table above. The combination of the added resistor and correct DIP switch settings will configure the amplifier for IR Compensation mode. While in IR Compensation mode, the amplifier will adjust the duty cycle to compensate for changes in the output current. Consult the amplifier’s functional block diagram and the manufacturer’s website for more information. †NOTE: DAMAGE DONE TO THE DRIVE WHILE PERFORMING THESE MODIFICATIONS WILL VOID THE WARRANTY. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 10. Analog Servo Drive B060A400AC MECHANICAL INFORMATION Feedback Connector Connector Information 15-pin, high-density, female D-sub Mating Connector Details TYCO: Plug P/N 748364-1; Housing P/N 5748677-1; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) Included with Drive No HALL 11HALL 22HALL 33ENCODER A+ IN4ENCODER A-IN5+5V OUT13TACH IN14PASS-THROUGH15ENCODER B+ IN6PASS-THROUGH10ENCODER B-IN7ENCODER I+ IN8ENCODER I-IN9PASS-THROUGH11SGN GND12 I/O Signal Connector Connector Information 26-pin, high-density, female D-sub Mating Connector Details TYCO: Plug P/N 1658671-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) Included with Drive No +10V Out123456897FAULT OUT14INHIBIT / ENABLE11+INHIBIT / ENABLE12-INHIBIT / ENABLE13AT VEL10+5V OUT15PASS-THROUGH17PASS-THROUGH18SGN GND16SGN GNDCURRENT REFERENCECURRENT MONITORENCODER VELOCITY MONITORRESERVED-REF+REF-10V OUTPASS-THROUGH19ENCODER I+ OUT24ENCODER B+ OUT22ENCODER A+ OUT20ENCODER A-OUT21ENCODER B-OUT23ENCODER I-OUT25HALL VELOCITY MONITOR26 Logic Power Connector Connector Information 2-pin, 5.08 mm spaced, enclosed, friction lock header Mating Connector Details Phoenix Contact: P/N 1757019 Included with Drive Yes 1LOGIC GND2LOGIC PWR ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 11. Analog Servo Drive B060A400AC Fan Power Connector Connector Information 2-port, 5.08 mm spaced, enclosed, friction lock header Mating Connector Details Phoenix Contact: P/N 1757019 Included with Drive No 1FAN GND2FAN PWR Motor Power Connector Connector Information 4-pin, 10.16 mm spaced, enclosed, friction lock header Mating Connector Details Phoenix Contact: P/N 1913523 Included with Drive Yes CHASSIS1MOT A2MOT B3MOT C4 DC Power Connector Connector Information 4-pin, 10.16 mm spaced, enclosed, friction lock header Mating Connector Details Phoenix Contact: P/N 1913523 Included with Drive Yes DC-1DC+2DC+3BR4 AC Power Connector Connector Information 4-pin, 10.16 mm spaced, enclosed, friction lock header Mating Connector Details Phoenix Contact: P/N 1913523 Included with Drive Yes L11L22L33CHASSIS4 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 12. Analog Servo Drive B060A400AC MOUNTING DIMENSIONS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
  • 13. Analog Servo Drive B060A400AC PART NUMBERING INFORMATION DigiFlexÂŽ Performanceâ„ĸ series of products are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for further information and details. Examples of Customized Products īš Optimized Footprint īš Tailored Project File īš Private Label Software īš Silkscreen Branding īš OEM Specified Connectors īš Optimized Base Plate īš No Outer Case īš Increased Current Limits īš Increased Current Resolution īš Increased Voltage Range īš Increased Temperature Range īš Conformal Coating īš Custom Control Interface īš Multi-Axis Configurations īš Integrated System I/O īš Reduced Profile Size and Weight Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. Power Supplies Shunt Regulators Drive(s) Filter Cards To Motor All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. 400-ACB or BX:Brushless drive. Maximum peak current rating in Amps. Peak voltage rating in Volts. If 2 numbers used, scaled 1:10. :DC Power SupplyBE:Encoder Velocity Mode AvailableBD:PWM CommandBDC:PWM Command, Closed Current LoopS or SX:Commutated Sine CommandAC:AC Power SupplyFAC:AC Power Connecter Relocated to the FrontI:Optical Isolation060BANP:Analog Position LoopHSF:Heatsink and Fan Included* Options available for orders with sufficient volume. Contact ADVANCED Motion Controls for more information. ** Isolation comes standard on all AC supply drives and most DC supply drives 200V and above. Consult selection tables of the website or drive datasheet block diagram to see if isolation is included. Peak VoltagePeak CurrentDrive TypeIsolation Option** Additional Options* Power SupplyA ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: