This document provides information on the automotive casting divisions of JNIL, which produces grey cast iron, spheroidal graphite iron, and spherical graphite iron. It discusses the production capacities, types of molding lines, melting methods, core shop processes, testing facilities, and other details for three different casting divisions - ACD I (grey cast iron), ACD II (CI and SG iron), and ECD/IF (SG iron). The document aims to provide technical specifications and production details for JNIL's automotive casting operations.

1. AUTOMATIVE CASTING
BY: blog.oureducation.in

2. AUTOMOTIVE CASTINGS
AUTOMOTIVE
CASTINGS
DIVISION
GREY CAST
IRON
(ACD 1)
CI and SG
IRON,
(ACD II)
SG IRON,
(ECD)
MACHINE
SHOP
(NSSL AMD)
For more information Click Here.

3. AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
A) TYPES OF MOULDING LINE :
1. HSP 300 (1000 X 800 X 350/350mm)
2. ARPA 300 (640 X 540 X 150/150mm)
B) CAPACITY
1. PRODUCTION - 1500 MT / MONTH
2. WEIGHT – 20 KGS TO 150 KGS
3. MELTING – INDUCTION FURNACE (3T + 5T); CUPOLA – 2 Nos
4. CORE SHOP – COLD BOX, NO BAKE, SHELL CORE
5. SHOT BLASTING – HANGER TYPE, SEMI AUTOMATIC
6. PAINTING – SPRAY PAINTING
For more information Click Here.

4. AUTOMOTIVE CASTINGS
(Grey Cast Iron – ACD I)
C) TESTING FACILITY :
1. SPECTOMETER
2. SAND LABORATORY
3. FERRO LAB
4. IMAGE ANALYSER
5. CHEMICAL LAB
6. MECHANICAL LAB (UTM, HARDNESS etc)
7. RADIOGRAPHY AND ULTRASONIC - OUTSOURSED
For more information Click Here.

5. JNIL: AUTOMOTIVE CASTINGS
(CI and SG Iron – ACD II)
A) TYPES OF MOULDING LINE :
1. KUNKEL WAGNER (2900 X 1300 X 500/500mm)
B) CAPACITY
1. PRODUCTION - 2000 MT / MONTH
2. WEIGHT – 70 KGS TO 700 KGS
3. MELTING – INDUCTION FURNACE (10T X 2 Nos; 3T X 1 No)
4. CORE SHOP – COLD BOX, NO BAKE
5. SHOT BLASTING – HANGER TYPE, SEMI AUTOMATIC
6. PAINTING – SPRAY PAINTING
For more information Click Here.

6. AUTOMOTIVE CASTINGS (CI
and SG Iron – ACD II)
C) TESTING FACILITY :
1. SPECTOMETER
2. SAND LABORATORY
3. FERRO LAB
4. IMAGE ANALYSER
5. CHEMICAL LAB
6. MECHANICAL LAB (UTM, HARDNESS etc)
7. RADIOGRAPHY AND ULTRASONIC - OUTSOURSED
For more information Click Here.

7. JNIL: AUTOMOTIVE CASTINGS
(SG Iron – ECD/IF)
A) TYPES OF MOULDING LINE :
1. WBQ 5 (820 X 620 X 250/200mm)
2. DL 450 (640 X 540 X 200/250mm)
3. SMA 900 (1000 X 950 X 200/250mm)
(900 X 700 X 250/325mm)
B) CAPACITY
1. PRODUCTION - 1600 MT / MONTH
2. WEIGHT – 2 KGS TO 70 KGS
3. MELTING – INDUCTION FURNACE (3T X 2 Nos); CUPOLA – 2 Nos
4. CORE SHOP – COLD BOX, SHELL CORE SHOOTER
5. SHOT BLASTING – SEMI AUTOMATIC (4 Nos)
For more information Click Here.

8. THANK YOU
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