The document discusses a new system called Spatter-Nix that aims to prevent weld spatter build-up inside MIG welding nozzles. Spatter build-up can block gas flow and cause defects. The Spatter-Nix system combines a high-temperature coating with a non-invasive vibratory unit to keep nozzles clear of spatter while extending consumable life. It allows for free gas flow and reduces need for cleaning. The system offers maintenance and productivity benefits for automotive and other thin-metal welding applications.

1. AIR INLET PWR.INLET
SPRAY TEST
REGULATOR
0~150
PSI
ANTI-SPATTER
CYCLE TESTPNEUMATIC CONTROL
OSCILLATION REGULATOR
6.12
9.75
12.00
13.25
15.00
11.50
WELD
REFURBISH
CLEAN
WELD
GAS FLOW IS OBSTRUCTED
GAS FLOWS FREELY
Spatter build-up
inside the nozzle
blocks inert gas flow
A Breakthrough in Weld Spatter
Build-Up Prevention
“Vibratory Cleaning Unit”
A cost effective SYSTEM for MIG torch maintenance and
achieving optimal performance for Short Circuit Welding
Don’t let dirty nozzles
slow production
Weld Nozzle Coating Protects
Against Weld Spatter Build-up!
During the welding process:
DIAGRAM:
A noninvasive spatter purging unit that,
when combined with Spatter-Nix Coatings,
keeps weld torches virtually free from
spatter build-up.Arcing causes spatter which is difficult to
remove.
Vibratory
Component
Weld Nozzle
Air Blowing
Nozzles
Liquid Anti-
Spatter Dispenser
(if needed)
Spatter Blockage = Porosity in the Weld
Porosity leads to costly reaming and
weld repairs.
Spatter build-up can clog the diffuser
blocking the gas flow inside the weld
nozzle.
TheSpatter-Nixsystemisyoursolution
for GMAW torch maintenance.
Reaming is a popular method for removing spatter from nozzles.
Reaming equipment is expensive and can cost up to $6,000.•
Reamers are inefficient and can cause gas flow blockage•
deep inside the weld nozzle.
Spatter-Nix allows inert gas to flow
freely through the diffuser inside the
nozzle, preventing arcing.
The SPATTER-NIX system combines the technology of a high
temperature coating, with a noninvasive spatter purging unit that
keeps weld torches virtually free from spatter build-up, while
greatly extending consumable life.
Spatter-Nix has proven to be a highly effective, cost-cutting solution for
production and assembly line operations.
Spatter-Nix is ideal for:
Thin metal applications (0.7 – 1.0 mm)•
A Pillars, B Pillars, C Pillars•
Automotive Stamping•
Body Shop Work•
Spot Welding•
Stitch Type Welding•
Spatter-Nix:
Reduces the frequency of nozzle cleaning•
Makes nozzle cleaning faster and easier•
Increases the lifespan of MIG weld nozzles•
Reduces the need for anti-spatter dips and sprays•
Spatter-Nix makes reaming unnecessary.
Inert gas flows freely from the diffuser to
blanket the electrode.
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