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1. Health are
Everything
www.healthcareeverything.com
Transforming Healthcare
July
Issue 02
2023
eoria
roduction
Solutions Inc.
Delivering High-Quality Service for
Packaging, Assembly, Sewing and More
Companies
Best
Healthcare
Packaging
2023
5
Effective Strategies
Meeting the Challenges
of Pharmaceutical
Packaging
+
Embracing Technology
Smart Packaging
Solutions for the
Healthcare Industry
Dan LaTurno
Chief Executive Ofcer
and President
2. Good N
Nutr ion
utr ion
Good Nutr ion
can be the Savior
of Your Life
Your Life
of Your Life
5. ealthcare Packaging is one of the most essential
Hyet sometimes ignored aspects of the healthcare
sector. Besides being a container, it is a
connecting link between the medication manufacturers and
the consumers. It safeguards the authenticity of medicines
or other medical devices. Healthcare is a highly regulated
industry and packaging plays a vital role in resisting the
chemical alteration of medications.
In this advanced health tech era, consumers are very aware
and invested in healthcare. Good packaging of healthcare
supplements not only saves the formulation of the product
but also enhances user experience. The companies
showcased in this edition are the market leaders in
healthcare packaging. With innovation and creativity, they
have managed to meet the advanced demands of the
industry.
We diligently selected these companies based on product
quality, technical strides, field reputation, consumers'
testaments, and industrial effect. The featured companies
have always accepted challenges and brought revolutionary
results instead. They have infused tech with packaging
efficiently and have come up with unique healthcare
solutions.
This edition features successful stories of efficient
companies that have adopted a patient-centric approach to
designing the packaging of their products. Every minute
detail is taken care of by these organizations to enhance
consumer satisfaction. We are proud to feature their stories
and appreciate their strategies, innovation and problem-
solving skills.
We hope this edition will render valuable information about
the healthcare packaging sector and the infusion of
technology in this sphere. We invite you to indulge in the
stories of these mega companies and learn about their
journey, challenges, and successes. It would also give an
idea of the future of healthcare packaging.
Thank you for being a cherished presence in this journey,
where we celebrate the accomplishments of the 5 Best
Healthcare Packaging Companies 2023 and their precious
contribution to the healthcare packaging sector.
Take a deep dive into the text!
Pja Sh
-Pooja Shah
Qualitywith
A Step Towards
Sustainability
6. Smart Packaging Solu ons for
the Healthcare Industry
Embracing Technology
32
Mee ng the Challenges of
Pharmaceu cal Packaging
Effective Strategies
24
Aicl
Innova ons in Skin-Friendly Fixa on
and Topical Solu ons
Scapa Healthcare
28
Nolato
Innova ve Packaging Solu ons for
Pharmaceu cals and Dietary Supplements
18
36
Teampac Oy
Leveraging Contract Manufacturing
for Medical Devices
9. Brief
Company
Burch Bottle &
Packaging, Inc.
burchbottle.com
George Ide
Owner
Nolato
nolato.com
Anci Petersson
Sales and
Marketing
Manager
Peoria Production
Solutions Inc.
peoriapros.com
Scapa Healthcare
scapahealthcare.com
Lionel Bonte
President of Mativ
Healthcare Business
Unit.
Teampac Oy
teampac.fi
Jyri Temonen
CEO
Featuring
Nolato develops and manufactures both
customer-specific and standard products in
polymer materials for a wide range of sectors.
Burch Bottle & Packaging has been providing
the highest quality packaging options with
friendly and professional service.
Dan LaTurno
CEO and President
Peoria Production Solutions Inc.'s reputation for
reliability and responsiveness is known from
Fortune 500 manufacturers to leading makers
of consumer and industrial products.
Scapa Healthcare is the trusted strategic
partner of choice for the world’s leading
companies in advanced wound care, consumer
wellness, and medical device fixation.
Teampac Oy is a globally operating Finnish
contract manufacturer of healthcare, cosmetic,
and hygiene products.
Best
Healthcare
Packaging
Companies 2023
5
11. For products that
require safety and
sterility, PPS utilizes the
space that is designated
as an FDA-certified
clean room. For those that
do not have such
requirements, appropriate
PPE like hair nets, gloves,
and the like are used.
C
O
V
E
R
S
T
O
R
Y
Dan LaTurno
Chief Executive
Ofcer and President
12. conventional business idea suggests that profit is
Athe bottom line when attaining success in a
business. But it could be far from the truth.
Companies with long-term successes spend less time
worrying about this bottom line. They are instead a result of
hiring and retaining great employees.
Peoria Production Solutions Inc. (PPS), a non-profit
contract packaging company, has attained its competitive
name in the market for putting its employees first. It runs on
the business model of providing gainful employment to
people with disabilities so that they can thrive in the
workplace and find their strength by providing customized
packaging and contract-filling services.
Such a unique approach to business has enabled the
company to help its customers succeed by providing the
most cost-efficient and high-quality contract packaging
services that involve packing, packaging, repackaging, bag
filling, stretch wrapping, and palletizing OEM and private
label products, all ranged up to customer's total satisfaction.
In addition, its modern facility is designed for an efficient
and controlled flow of materials for large-volume jobs, with
15 shipping and receiving docks, computerized inventory
and fully integrated warehousing services.
Under the leadership of Dan LaTurno, the President &
Chief Executive Officer of PPS, the company is known to
be a leader among product packaging companies with
specialized equipment and tooling for increased automation
in packaging, counting, bagging, labeling and more. With
its ability to facilitate the customer's packaging needs
quicker and for expense than other control packaging
companies, the company becomes worthy of the title '5 Best
Healthcare Packaging Companies 2023.'
Let's dive in and learn about the company's operations that
make it successful in delivering high-quality service for
packaging, assembly, sewing, and more.
History in Brief
In 1941, Dr. Maxim Pollock noticed that after curing
patients of Tuberculosis, these patients were being
discriminated against in the workplace for fear of the
transmissibility of the disease. So, he opened a business
where he would bring in work and employ these affected
individuals. They would sew safety items like gloves,
aprons, and caps for welders at Caterpillar. He named it,
Peoria Production Shop (PPS). In 1951, he incorporated
PPS as a non-profit and opened up employment to
individuals with all types of disabilities. Today, the mission
of Peoria Production Solutions is to be the premier
employer of individuals with disabilities.
Journey So Far
PPS has been supplying weight-transfer or Gait belts to the
medical industry for 40+ years. The company sells these on
its website ( ) as well as on Amazon. PPS
www.gaitbelt.com
Gait belts are in the top 100 home medical devices on
Amazon and climbing. Within the past ten years, it
discovered PT and OT nurses wanted to utilize the same
belt across several patients and needed a material that could
be sanitized. This led to PPS offering the Gait Belts in 2
different materials: cotton and vinyl. When the geriatric
population began expanding, the demand for larger belts
was expected of PPS, and again the research and design
committee decided to offer a 72" belt in addition to the
original 60" belt.
During COVID, PPS developed a relationship with OSF
Healthcare, a local healthcare organization with over 15
hospitals in the Midwest. By making 3-ply masks as well as
filling spray bottles with a disinfectant, Oxifir, PPS and
OSF expanded their partnership past the gait belts.
Currently, PPS produces 33,000 3-ply masks daily.
Today, PPS continues to serve the healthcare industry by
partnering with local healthcare organizations' innovation
departments. Currently, there are more projects with
pending patents and assemblies being designed by a
collaborative effort of several area Healthcare organizations
and PPS.
Dan, the President & CEO enjoys developing and
executing the strategy of a business. He says, "This is my
second stint in this role, but my first in the not-for-profit
space. This role is very gratifying, especially at PPS, where
we can provide a safe and respectful work environment for
so many individuals with a disability who might otherwise
not be employed or if employed, work where they stand
out. At PPS, those employees blend into the fabric of what
PPS does."
"What I enjoy most about my role as President/CEO is
when we land a continual piece of business that will employ
our individuals with disabilities day in and day out. In 3+
years, PPS has doubled our employment for a population
who experiences 60%+ unemployment, typically. Finding a
reliable workforce is NOT an issue we struggle with,
currently," he continues.
14. Dan's dedication to the mission is inspiring to the
entire team at PPS. He has established an all-
inclusive culture at both facilities. Each month
PPS hosts perfect attendance luncheons and over
50% of the company is eligible to attend. This
consistency of a workforce leads to incredible
quality and consistency of the finished goods
produced by PPS.
Packaging Products
PPS provides Packaging, Kitting, Assembly,
Sewing, Bottle filling, Bottle labeling, Shrink
wrapping, bag filling, and fulfillment services for
various industries above and beyond the healthcare
industry.
Gait belts, 3-Ply masks, Surgical (tie-band) masks,
N-95 masks, Catheter Training devices for nursing
students, Medical monitor device stands, and
What I enjoy most about
my role as President/CEO
is when we land a continual
piece of business that will
employ our individuals with
disabilities day in and day out.
In 3+ years, PPS has doubled
our employment for a population
who experiences 60%+
unemployment, typically.
Finding a reliable workforce
is NOT an issue we struggle
with, currently.
15. Feeder bottle assembly are some of the packaging
products that PPS has to offer. It also involves Medical
kits such as First Aid kits, COVID-19 diagnostic kits,
telemedicine kits, home health kits, and breast pump kits.
Ensuring Safety and Sterility
For products that require safety and sterility, PPS utilizes
the space that is designated as an FDA-certified clean
room. For those that do not have such requirements,
appropriate PPE like hair nets, gloves, and the like are
used.
Quality is a top priority for PPS. Several times, PPS has
earned Gold level standards from Fortune 100 companies
and a 100% performance score from their manufacturers.
The quality department of PPS boasts about having less
than 5 errors per 10,000 transactions.
From Initial Samples to Final Delivery
Once the company receives samples or drawings of the
intended product, it performs a time study to estimate the
labor cost of the process. That labor cost goes into a
"scorecard" that captures all relevant costs like
administrative time, receiving time, packaging material
cost and etc. All the numbers are calculated into a per-unit
price. This price is relayed to the customer, who then
issues a PO to the company, and the job gets inserted into
the production schedule.
Once raw materials enter the facility, they are
immediately checked for any possible damage during
shipment, beginning with the box's exterior. A rigorous
inspection is completed and meticulously counted to
ensure the client received the amount of product they
ordered in the expected condition. Once all materials are
received and pass inspection, the line is set up and the
employees are trained. All employees have job coaches,
work instructions in picture format, and receive several
training sessions. Once the initial 5 products are created,
the quality department inspects the finished good and
sends these samples to the client for approval. If anything
needs to be changed, the process begins again. If the
samples are approved by the client, the line proceeds.
After many product runs, its Continuous Improvement
team tracks the time it takes to make the finished good
and suggests any room for improvement. All finished
PPS has been more focused
on minimizing its carbon
footprint. So, we have pushed
toward more use of sustainable
and Eco-friendly packaging
materials. As a result, we
have been able to recycle
more than two million pounds
of material since 2018.
“
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Never
Miss an
Issue
19.
20. NOLATO STRIVES TO BE
A TOP CHOICE FOR
CUSTOMERS SEEKING
SUSTAINABLE DESIGN
AND PRODUCTION
SOLUTIONS,
EMPHASIZING THE
CIRCULAR ECONOMY.
5 Best Healthcare Packaging Companies 2023
21. Nolato
Innovative Packaging Solutions for Pharmaceuticals
and Dietary Supplements
In the robust field of healthcare, technology plays a
significant role in advanced packaging to ensure the
delivery of safe, effective, and reliable healthcare
products. Medical technologies meet the evolving needs of
healthcare to improve patient outcomes and quality of life.
These adoption of digital health technologies is rapidly
increasing, driving innovation and growth in the medical
technology sector.
With this innovative approach, Nolato contributes to make
the delivery of all medications safer and easier for patients.
The team here has a long experience in developing and
manufacturing primary plastic pharmaceutical packaging,
providing flexible global customer logistics.
In its reply, we at Healthcare Everything interviewed the
team members of Nolato to know the diverse range of
devices used to address the unique needs of patients.
Join us in this journey, as below are the highlights of the
interview:
Can you tell us about the history and mission of your
company?
Nolato (acronym for Nordiska Latexfabriken i Torekov)
was founded in 1938 in Torekov, Sweden. Since 1984, it
has been listed on the Stockholm Nasdaq and has grown
both organically and through acquisitions to become a
global conglomerate.
Although headquartered in Torekov, Nolato now operates
predominantly outside of Sweden. With 6,700 employees,
the company spans three continents and operates in 13
countries. Nolato specializes in designing and producing
polymer products and systems, leveraging its extensive
technical expertise.
It strives to be a top choice for customers seeking
sustainable design and production solutions, emphasizing
the circular economy.
Nolato offers comprehensive customer services, covering
the entire value chain, including development and high-
volume production, and entered the medical device
component manufacturing market in 1957.
How did you get started in the healthcare packaging
industry?
Nolato’s Medical Solutions business area specializes in
developing and manufacturing complex product systems,
components, and advanced packaging solutions for medical
technology, pharmaceuticals, and dietary supplements.
With a diverse range of experience across industries, Nolato
provides a unique perspective to each client relationship.
Nolato creates customer-specific products and solutions
based on individual needs and requirements by leveraging
advanced technologies, sustainable solutions, and cost-
effective manufacturing. From concept development to
high-volume production, Nolato supports its customers in
the medical technology and pharmaceutical sectors, offering
services from idea inception to validation, quality
assurance, and full-scale production.
Nolato has two primary packaging manufacturing sites,
Nolato Cerbo in Sweden and Nolato Jaycare in the UK,
both with a rich history in the industry and offering custom
and standard packaging solutions.
What types of healthcare products does the company
typically package? What kinds of services does the
company offer?
With our long experience in developing and manufacturing
primary plastic pharmaceutical packaging, we offer a wide
range of standard products, development of design and
moulds for customized packaging, clean room production in
accordance with GMP, drug master files for product
registration, high level technical documentation as well as
international technical process support and flexible global
customer logistics.
July 2023
19|www.healthcareeverything.com
22. Our product ranges, suitable for the pharmaceutical industry
are developed to meet the widely divergent requirements of
the industry in terms of product performance, shapes and
sizes. Through innovative research, development and close
cooperation with our customers and external partners,
Nolato contributes to making the delivery of all medications
safer and easier for patients. Nolato Pharma packaging
offers a full range of primary plastic packaging for both
prescription and over-the-counter medicines, covering
mainly solids, creams, and customized solutions for
ophthalmic and crimp bottles.
How does the company ensure the safety and cleanness
of packaging materials?
The ongoing investment in new technology and the
continuous focus on Lean development at our production
sites mean that we are constantly improving both our
services and our manufacturing processes. Knowing the
extensive requirements of our customers we focus on
providing a high level of compliance and documentation
with our products.
We ensure safety and sterility through thorough internal
processes covering production, testing, storing, and
shipping. It is our policy that all the products and services
from us must comply with the highest standards and
protocols, which in practice means always delivering the
right quality, in the right quantity, at the right time. We
achieve this through our employees′ professionalism and
training, our quality control systems and by our on-going
investments in the latest technologies. We also place strict
demands on our suppliers regarding sustainability, quality,
hygiene and secure deliveries.
Our highly automated production of injection blow
moulded and injection moulded plastic products conforms
to strict hygiene requirements (ISO class 8 in general) to
prevent product contamination. In the event of higher
requirements, such as the manufacture of products for
sterile use, we can manufacture products in ISO class 7
cleanrooms.
We employ Good Manufacturing Practice (GMP) when
producing packaging for pharmaceuticals, ophthalmic and
VMS (Vitamin and Mineral Supplements). This includes
full batch documentation whereby traceability of products
and raw materials is part of our standard procedures. Batch
documentation is retained for at least six years, and a wide
of our products are listed in a type III Drug Master File with
the FDA. Unique products can also comply with the
requirements of ISO 13485 and CE, UN, Kitemark and NF.
With rigorous in-line quality control, packaging is checked
during the production process using various technologies,
such as in-line camera inspection and leakage test systems
that can validate both containers and caps for deviations.
With a computerized and automated system, we are able to
detect and eliminate practically all defects e.g. black spots
and deviations in wall thickness. Other important
parameters, such as opening force, axial strength and
dimensions, are also checked continuously during
production.
Can you walk us through the company’s production
process, from initial design to final delivery?
Understanding and meeting customers’ packaging needs is
vital to our success. We prioritize functional designs that
meet safety requirements and enable seamless handling on
filling lines.
By managing the entire process in-house—from design and
development to manufacturing and logistics—we maintain
control and ensure quality and reliability at every stage. Our
dedicated tool shops and skilled staff enable us to build,
adapt, and refurbish tools quickly for high production
quality and delivery reliability.
We provide comprehensive secondary operations such as
printing, labeling, assembly, and optimized packaging,
along with logistics support and irradiation management.
With a well-established project structure and experienced
staff, we collaborate closely with customers to develop and
deliver optimal packaging solutions efficiently.
From idea to validated, high-volume production.
For Nolato, the cornerstones of the development phase
include:
• 3D prototyping
• Tool simulation
• Lean project management
• Assembly design
• Risk analyses
• Research planning
• Tool procurement
• Process validation
July 2023
20|www.healthcareeverything.com
23. We are fully equipped to take over existing designs and
tools and integrate them into our production. Being a part of
the Nolato Group means that we are always close to a
source of extensive technical know-how in a wide range of
interrelated business areas. Together with our in-depth
knowledge of various plastic moulding techniques, the
group’s resources allow for secure, validated high-volume
production.
Can you speak of any recent innovations or
developments in your company’s packaging materials or
technology?
Nolato’s commitment to sustainable development has its
origins in fundamental work within health and safety and
the environment. In the 1990s, Nolato was quick to
introduce certified environmental management systems
(ISO 14001) at its production plants.
In the 2000s, work was developed and intensified in several
areas to include a clearer strategy and long-term sustainable
development targets. This included sustainability work
linked to the 10 principles of the UN Global Compact and
the UN Sustainable Development Goals. We generate
environmental and business benefits by developing
innovative own and customer products with a smaller
carbon footprint and/or contribute to a circular economy.
Nolato offers a full range of caps and bottles based on bio-
material (sugarcane) as well as mass-balanced options,
supporting a reduction of CO2 emission by around 90% of
the raw-material part of the product.
The Nolato sites are only using 100% renewable energy in
the production of its bottles and caps, ensuring an additional
positive impact of the CO2 emission.
How does your company differentiate itself from other
healthcare packaging companies in the market?
Why Choose Nolato Pharma Packaging
Wide Product Range and Expertise: Our extensive product
range, experience, and expertise make us the top choice for
primary packaging solutions.
Commitment to Sustainability
Nolato is dedicated to sustainable development, adhering to
international guidelines and standards. We are a signatory to
the UN Global Compact and committed to the 1.5-degree
target for zero emissions by 2050.
Security and Global Presence
With modern production units in Sweden and the UK,
backed by the Nolato Group's global operations, we offer
product safety, expertise, geographical coverage, and
backup sites for enhanced security.
Delivery Reliability
Our hallmark is short delivery times and maximum
reliability, providing reassurance to our customers. Our
customer service team is committed to delivering excellent
service.
Customer Satisfaction
We value partnerships with our customers, working closely
to develop user-friendly, cost-effective, sustainable, and
safe packaging solutions. We focus on meeting customer
requirements and expectations regarding quality, quantity,
and timeliness.
What do you see as the biggest challenges facing the
healthcare packaging industry today?
Current packaging challenged by sustainable targets –
pushing for changes in material, facility lay-out, etc. to
meet Net 0 targets of the market.
Timely supply
Low level of interest of innovative solutions for bottles and
caps – focus on running in current available machine lines.
July 2023
21|www.healthcareeverything.com
24. What would be your advice to budding entrepreneurs
and enthusiasts who desire to venture into the industry?
Ensure you have the correct technical abilities to support
the high requirements. Stable production equipment,
machines, etc as well as a high level of quality
understanding of the industry.
Please share any client testimonial or award that
highlights your company’s position in the market.
Ecovadis - For the second time in a row Nolato Cerbo has
been rated Gold under the criteria of EcoVadis’ system for
assessing companies’ sustainability efforts. Nolato Cerbo
received even more points than last time, placing it in the
top two percent of the best companies globally. The
company gained among the best result of any company in
the plastics sector.
EcoVadis’ assessment is based on management system
indicators and criteria on the environment, working
conditions, human rights, ethics and sustainable purchasing.
EcoVadis is an internationally recognized organization
working with sustainability and has developed an
assessment methodology that’s used by approximately
65,000 companies worldwide. The methodology is based on
international principles and standards, including the UN
Global Compact and the ISO 26000 social responsibility
standard.
July 2023
22|www.healthcareeverything.com
27. he realm of pharmaceutical packaging is coping
Twith a ton of challenges in this ever-changing
landscape of the healthcare sector. Previously
packaging was a basic process used to conveniently transfer
goods from one place to another. The masses are well aware
of the necessity of packaging and the consequences of ill
packaging. Customers look out for safe and reliable
medication delivery, and with the increase in demand for
safe delivery, the complexity of packaging requirements
escalates.
In this article, let’s delve into the challenges confronting
pharmaceutical packaging and explore effective strategies
to address them.
Evolutions and Challenges: - Authenticity of medication
can’t be compromised. Inefficient packaging leads to
chemical alteration in medication that can be lethal, that’s
why pharmaceutical packaging plays a vital role in
maintaining the safety, efficiency, and integrity of the
medications. It is a crucial element of the healthcare process
Effective Strategies
July 2023
25|www.healthcareeverything.com
28. as it serves as the closing defense line between the
medication and the patient. Regulatory authorities
continually update and tighten packaging regulations to
safeguard patient safety. Compliance with these evolving
standards is a perpetual challenge. To maintain a patient-
centric healthcare landscape it’s crucial to screen all vital
changes that could enhance the standards of healthcare
facilities. Packaging must not only protect the product but
also enhance the patient's experience, including ease of use
and information accessibility. The rise in counterfeit drugs
poses a significant threat. Pharmaceutical packaging must
incorporate features to combat counterfeiting and ensure the
genuineness of medications. With a wave of environmental
awareness, pharmaceutical companies face pressure to
adopt sustainable packaging practices that reduce waste and
promote eco-friendly materials.
Strategies to Tackle Challenges: - To meet the challenges
head-on, the pharmaceutical industry will have to employ
several effective strategies. They need to follow an
organized and holistic approach. It's crucial to select the
packaging materials carefully. Consideration should be
given to factors like product compatibility, protection
against external influences, and environmental impact.
Innovations such as recyclable and biodegradable materials
can help align packaging practices with sustainability goals.
The integration of smart packaging technologies, like RFID
tags and QR codes, can aid in tracking and verifying
product authenticity. Patients can use their smartphones to
confirm the legitimacy of their medications, enhancing
safety. Packaging design should prioritize the end-user, the
patient. Easy-to-open containers, clear labeling, and
accessible dosage information can improve patient
compliance and medication adherence. The design should
ensure child safety and still be easy to use for adults.
Considering child safety is cardinal. Quality control is a
must. Rigorous quality control measures and testing
protocols are essential to ensure packaging meets regulatory
standards and product specifications. This includes testing
for seal integrity and resistance to environmental factors.
This maintains the integrity of the medication.
Implementing trackable systems within the supply chain
can enhance transparency and enhance response during
recalls from customers or quality issues. Effective
pharmaceutical packaging requires collaboration among all
stakeholders, including pharmaceutical companies,
packaging suppliers, regulatory bodies, and healthcare
providers. Communication and information sharing are vital
for success. Adopting sustainable packaging practices is not
only environmentally responsible but can also be cost-
effective in the long run. Recycling programs, reduced
material waste, and eco-friendly packaging designs align
with both regulatory and societal expectations. Perpetual
training and education programs for packaging
professionals ensure that they are well-informed about the
latest regulations, technologies, and best practices. This
fosters a culture of compliance and innovation within
organizations. The pharmaceutical packaging industry must
remain agile and adaptable to meet emerging challenges.
Embracing innovation and staying ahead of the curve in
terms of new packaging technologies and trends is
essential.
Conclusion:
Meeting the challenges of pharmaceutical packaging in
today's healthcare sector requires a multifaceted approach
that combines regulatory compliance, patient-centric
design, technological advancements, and sustainability
efforts. Though it seems a small amendment, but highly
impacts the quality of healthcare products or medications.
As the pharmaceutical industry continues to evolve, so must
its approach to packaging. By adopting effective strategies
that prioritize patient safety, product integrity, and
environmental responsibility, pharmaceutical companies
can navigate the complex packaging landscape with
confidence. Collaboration across the supply chain,
continuous education, and a commitment to innovation are
the cornerstones of success in ensuring that pharmaceutical
packaging meets the evolving demands of the modern
healthcare ecosystem. In doing so, we can continue to
provide patients with safe and reliable access to the
medications they need while promoting sustainability and
patient-centric care.
- Pooja Shah
July 2023
26|www.healthcareeverything.com
29.
30. In recent years, the field of wound care has witnessed
remarkable advancements, with a focus on skin-
friendly solutions that enhance healing and improve
patient outcomes. Skin-friendly fixation solutions have
revolutionized the medical industry, offering improved
patient comfort and convenience. With an increasing focus
on medical wearable devices that are attached to the skin,
Scapa Healthcare has come up with a full range of skin
contact multi-layer medical device converting services for
specialty adhesives and materials.
The team is led by Lionel Bonte: President, Healthcare
and Wellness at Scapa, where everyone works to provide
design, development, manufacturing, and packaging
services for medical devices and consumer healthcare
companies.
Scapa makes this possible by collaborating with healthcare
market leaders to develop and manufacture innovative skin-
friendly medical device fixation to improve people's lives.
As a provider of this ground-breaking technology, we at
Healthcare Everything are curious to know the journey
and motivation that led to the formation of Scapa
Healthcare.
Below are the highlights of the interview:
Can you tell us about the history and mission of your
company?
Scapa Healthcare is a strategic medical device contract
developer and manufacturer for leading medtech and
healthcare consumer companies worldwide. We collaborate
with healthcare market leaders to develop and manufacture
innovative skin-friendly medical device fixation and skin
care topical solutions that enhance the quality of people's
lives. Following a 2021 acquisition by SWM International,
Scapa Healthcare became the Healthcare and Wellness
Business Unit for Mativ, a global leader in specialty
materials. Our integrated services give customers a
competitive edge in the marketplace. From concept to
market delivery, we offer end-to-end development and
production services and distribute products for our
customers worldwide through sites in the US and UK.
How did you get started in the healthcare packaging
industry?
Scapa Healthcare initially started in the healthcare
packaging industry through acquisitions. Our acquisition
strategy transformed our business from being a raw material
supplier to becoming a full turn-key strategic outsourcing
partner for our customers. Each acquisition enhanced our
value proposition with unique technologies and packaging
capabilities. All our facilities now provide design,
development, manufacturing, and packaging services for
medical devices and consumer healthcare companies.
What types of healthcare products does the company
typically package? What kinds of services does the
company offer?
Scapa Healthcare offers turn-key packaging solutions for
diverse medical markets, from hospital devices to retail-
grade medical products. We specialize in skin-contact
technologies like advanced wound dressings, ostomy
fixation, and diagnostic and monitoring wearable
components. In the healthcare consumer sector, we
manufacture and package bandages, foot care and skin care
treatments, sleep aids, and dental accessories.
Our packaging offering meets diverse medical needs. In
North America, we offer advanced manufacturing paired
with turn-key packaging like pouching, cartons, aerosol
handling, and kit assembly. In the UK, we produce
medicated/non-medicated products and biocide
disinfectants, and the Gargrave, UK site also provides
Gamma irradiation services. Our packaging solutions adapt
to client needs, ensuring efficient solutions.
Scapa Healthcare
Innova ons in Skin-Friendly Fixa on and Topical Solu ons
5 Best Healthcare Packaging Companies 2023
July 2023
28|www.healthcareeverything.com
31. How does the company ensure the safety
and sterility of packaging materials?
Scapa Healthcare strictly adheres to industry
standards, including GMP (Good
Manufacturing Practices), ensuring
packaging safety. Our products are made and
packaged in ISO-clean rooms or controlled
work areas. Our worldwide sites are FDA
Registered for Medical Device
Manufacturing, holding ISO 9001 and 13485
certifications. Our Knoxville, TN, site has
FDA Drug Establishment Registration, while
Gargrave, UK, is ISO 11137 accredited for
contract irradiation services, among others.
Can you walk us through the company's
production process, from initial design to
final delivery?
We work with customers from product
concept to all the way to commercialization.
We have the ability to design the product for
them or work with their design. We support
the customer with prototypes and testing
requirements, and once the design is
approved, the operations and supply chain
teams start working on sourcing materials
and validating the products. Our customers
can benefit from our vertically integrated
supply chain throughout the process,
including packaging. Our packaging experts
Our acquisi on
strategy transformed
our business from
being a raw material
supplier to becoming a
full turn-key strategic
outsource partner for
our customers.
Lionel Bonte
President, Healthcare
and Wellness Business
Unit
Scapa Healthcare,
a Ma v Brand
Photo by Yvan Desousa.
July 2023
29|www.healthcareeverything.com
32. work with our customers to optimize materials, product and
artwork design, and manufacturing processes while meeting
end-user requirements.
How does the company stay up-to-date on the latest
industry regulations and standards?
As a medical device contract development and
manufacturer, our regulatory team collaborates closely with
regulatory agencies and industry organizations to ensure we
are up-to-date on the latest industry regulations and
standards. All our sites hold medical device certifications,
and our manufacturing process and packaging services
follow the highest standards. We also actively seek
customers' feedback and engage in open dialogues to gain
valuable insights into their specific compliance needs.
Can you speak of any recent innovations or
developments in your company's packaging materials or
technology?
Scapa Healthcare has the ability to work with technically
challenging designs and requirements due to our
comprehensive set of capabilities. Our services
accommodate anything from retail packaging solutions to
rapid liquid bottle filling for disinfectant solutions. We offer
high-speed and customized processes for medium to high-
volume packaging needs and accommodate different
packaging requirements, sizes, and volumes.
How does your company differentiate itself from other
healthcare packaging companies in the market?
Our turn-key solution offering is a key differentiating factor
for Scapa Healthcare. We offer services beyond packaging;
we help the customers throughout the entire process. Our
highly qualified technical experts and state-of-the-art global
footprint enable us to offer customers the whole spectrum
of development and production services from inception
through to market delivery, with the packaging being a vital
part of that overall optimized process.
Some unique solutions include fully integrated adhesive
formulations, converting and assembly, liquid, and powder
filling, and in-house Gamma sterilization.
What do you see as the biggest challenges facing the
healthcare packaging industry today?
One challenge facing the healthcare packaging industry is
the constantly changing regulatory environment, from UDI
(unique device identification) labeling to new MDRs
(medical device regulations). Regulatory changes often
impact product packaging and labeling. Our in-house
regulatory team works closely with customers to streamline
the process to meet evolving packaging requirements.
What would be your advice to budding entrepreneurs
and enthusiasts who desire to venture into the industry?
Be clear about the unmet market needs your company can
address and be flexible, as customers will most likely need
a level of customization. Your expertise and advice through
the process is critically important.
Please share any client testimonial or award that
highlights your company's position in the market.
Here are some examples of customers who have been able
to help recently:
A top first-aid dressing provider faced supply chain and
quality issues with its manufacturer. Scapa Healthcare
developed an efficient conversion process, swiftly resolving
the problems within months.
We delivered a turn-key solution for a skincare leader,
launching a medical-grade hydrocolloid product for the US
and global retail markets in record time.
A prominent pregnancy product maker needed a new
hydrogel-based dressing, seeking end-to-end support. Scapa
promptly turned discussions into a retail-ready product,
meeting its launch deadline.
July 2023
30|www.healthcareeverything.com
33.
34. Packaging
Smart
Solutions for the
Healthcare
Industry
Embracing Technology
In the present era, innovation and creativity are
flourishing and spreading wings in the healthcare
sector. The medical, diagnostic, and pharmaceutical
industries grow and show some incredible advancements
every year. However, the packaging sector of critical
healthcare products remained unnoticed for a while.
Presently smart packaging solutions provide a wide range
of benefits that extend beyond traditional packaging and
hence it’s a game changer. It not only provides better
customer experience but also ensures the safety and security
of the healthcare products.
In this article, let’s explore the concept of smart packaging
in the healthcare industry, the technology behind it, and the
numerous advantages it brings.
Smart Packaging in Healthcare: - Smart packaging is an
innovative invention integrated effectively with the
healthcare industry that goes beyond the role of mere
containment and protection. It is a fusion of technologies
and features designed to ensure the product’s safety,
efficacy, and user experience. In the healthcare context,
smart packaging solutions aim to improve patient outcomes,
streamline operations, and ensure compliance with
regulatory requirements.
Understanding Technical Advancements: - One of the
key elements of smart packaging is the integration of
sensors and RFID (Radio-Frequency Identification) tags.
These tiny miniatures monitor a product’s conditions,
tracking factors such as temperature, humidity, and
exposure to light. For pharmaceuticals, this ensures that
medications remain within their specified storage
conditions, safeguarding their potency. NFC (Near-Field
Communication) technology seamlessly connects
smartphones or other devices with the packaging making
July 2023
32|www.healthcareeverything.com
36. communication easy. Patients can access information about
their medications, and dosage instructions, and even set
reminders for taking their medication. This promotes
medication adherence and patient engagement, particularly
for chronic conditions. The customer experience is
enhanced by this. Smart packaging has tamper-evident seals
or indicators. These features help ensure that the product
has not been tampered with or compromised during
transportation or storage, crucial for maintaining the
integrity of pharmaceuticals and medical devices. The data
collected through sensors and RFID tags can be analyzed to
provide valuable insights. This data can help manufacturers
optimize their supply chain, monitor product quality, and
even predict potential issues before they become critical.
AR can be integrated into the packaging to provide users
with interactive experiences. Patients can use their
smartphones to scan the packaging and access detailed
information about the product, including usage instructions
and potential side effects.
Advantages of Smart Packaging: - Its convenient to
utilize technology after having a grasp on it, there are
tangible benefits of smart packaging solutions in the
healthcare industry. In their hectic schedule, patients mostly
forget to take medicines, which leaves the dose incomplete,
Smart packaging solutions help maintain track of
medication regimens and alerts by sending reminders to
patients' devices, ensuring they take their medications as
prescribed. Smart packaging continuously monitors and
reports on environmental conditions. Enhanced product
safety is particularly crucial for temperature-sensitive
medications and vaccines. Early detection of unfavorable
conditions can prevent the distribution of compromised
products, safeguarding patient safety. The data analytics
capabilities of smart packaging enable manufacturers to
track products throughout the supply chain accurately. This
leads to better inventory management, reduced waste, and
faster response times in case of recalls. With RFID tags and
tamper-evident features, smart packaging helps combat the
growing issue of counterfeit drugs. Patients can verify the
authenticity of their medications, ensuring they receive
genuine, high-quality products. The augmented reality
features provide patients with on-demand information about
their medications. This empowers patients to make
informed decisions and better manage their health
conditions. Smart packaging can be designed to be eco-
friendly. This includes using recyclable materials and
reducing waste through better inventory control.
Hurdles and Barriers: - While smart packaging offers
holistic advantages, there are also challenges and
considerations that the healthcare industry must address.
Health care should be affordable so that it can be accessible
to all. Implementing smart packaging can be expensive,
which may lead to higher product costs. However, the
potential savings from improved adherence, reduced waste,
and efficient supply chain management can offset these
expenses. As smart packaging collects sensitive data,
ensuring the security and privacy of this information is
important. Healthcare is a highly regulated industry, and
smart packaging solutions must comply with various
regulations, including FDA requirements for
pharmaceuticals. Navigating these regulatory hurdles can
be complex. The success of smart packaging solutions relies
on user adoption. Patients and healthcare professionals must
be educated about these technologies and their benefits to
encourage widespread adoption.
Conclusion
Smart packaging solutions are revolutionizing the
healthcare industry by harnessing technology to improve
patient outcomes, ensure product safety, and streamline
operations. From sensors and RFID tags to augmented
reality and data analytics, these innovations are reshaping
the way we think about packaging in healthcare. While
challenges exist, the potential benefits in terms of patient
health, cost savings, and environmental impact make smart
packaging a promising avenue for the industry. As
technology continues to advance, we can expect even more
innovative solutions to emerge, further transforming
healthcare packaging for the better. Embracing these
changes is a crucial step towards a healthier, more efficient
healthcare system.
- Pooja Shah
July 2023
34|www.healthcareeverything.com
39. he power of technology is at its peak, with dynamic
Tsystems at the helm of every industry. In this race,
contract manufacturing has emerged as a powerful
strategy for companies to accelerate their development
processes. Today contract manufacturers play a crucial role
in packaging medical products and healthcare.
Embracing the power of contract manufacturing, Teampac
Oy empowers healthcare, cosmetics, and hygiene
businesses to drive innovation, optimize production
processes, and efficiently bring high-quality products to
market. The team at Teampac ensures that products meet
industry guidelines and undergo all rigorous quality control
checks.
We at Healthcare Everything admire Teampac and how it
meets consumers’ evolving needs worldwide. Thus, we
interviewed Jyri Temonen, the company’s CEO, to know
what motivated them to begin the company with challenges
and achievements.
Here are the highlights of the interview:
Can you tell us about the history and mission of your
company?
Teampac Oy is a more than 50 years old company. Teampac
is a Finnish healthcare contract manufacturer operating in
international markets; over 70% of production is exported
directly to 19 countries and we can say that products
produced by Teampac are used on all continents as our
global customers distribute products through their
distribution channels. Our mission is to be the leading HC
contract manufacturer in North Europe. The goal is tough,
but at the same time, we know we are heading in the right
direction.
How did you get started in the healthcare packaging
industry?
I have a long history in the hygiene and healthcare sector in
different sales and management roles. I have been working
mainly in Finland but ran some projects in Sweden, Russia
and Baltic countries. I have worked in management
positions in last over 20 years. When I was offered to join
Teampac, a family-owned innovative growth company, I
took the challenge and have enjoyed working with a very
committed and motivated organization.
What types of healthcare products does the company
typically package? What kinds of services does the
company offer?
We manufacture a wide range of products for healthcare
needs. E.g., disinfectants, surface cleaning, and skin
cleaning starting from patient wipes, adhesive remover,
stoma, and wound cleaning products. We manufacture wet
wipes, both single-packed and multipack (flow packs). We
also do a scale of liquids and emulsions to tubes and bottles,
like lotions, intimate gels, ultrasound gels etc.
How does the company ensure the safety and sterility of
packaging materials?
We are following very strict procedures in our production.
Teampac is a very quality-orientated company. We have
ISO 9001, ISO 13485, and ISO 22716 certifications. In
2023, we also got ISO 14001. Our production facilities are
Teampac Oy
Leveraging Contract Manufacturing for Medical Devices
,,
,
,
Teampac can handle the
produc on process from the idea
to the finished product- whether it
is a completely new product or an
update of an exis ng product.
July 2023
37|www.healthcareeverything.com
40. heavily controlled, we control air humidity, have hepa
filtered air in production areas and certain machines are
separated if higher safety and sterility are needed. We also
control daily water used in production and filtered fresh
water.
Can you walk us through the company’s production
process, from initial design to final delivery?
Teampac can handle the production process from the idea to
the finished product- whether it is a completely new product
or an update of an existing product. The production of
existing products can also be transferred to us and we can
handle the process of moving production with the customer
and do all needed documentation and validations if needed.
How does the company stay up-to-date on the latest
industry regulations and standards?
Our regulatory people continuously discuss with our
network, customers and authority people and do continuous
follow-ups to keep us on the front line in this sector.
Can you speak of any recent innovations or
developments in your company’s packaging materials or
technology?
There is a big demand for more environmentally friendly
packaging concepts in the market, like mono laminates,
recyclable materials etc. Teampac is on the front line with
our suppliers to help customers find those from the market.
We are on our way to more environmentally friendly
materials, but we can´t say that journey is done yet; much to
do in that sector.
How does your company differentiate itself from other
healthcare packaging companies in the market?
Teampac is not the only packing company. We do have our
own R&D organization which can help customers in
developing the process from idea to ready product.
Teampac can also be the legal manufacturer if the customer
wants help. Our production is very scalable, so we can
produce from low volume to high volumes based on the
customer needs.
What do you see as the biggest challenges facing the
healthcare packaging industry today?
In the future, regulation in the healthcare sector is getting
heavier, and demands also increase, and pressure for
environmental issues is getting higher; for example,
Teampac has invested in solar power and ground heating
systems to lower our emissions, which impacts all of us.
What would be your advice to budding entrepreneurs
and enthusiasts who desire to venture into the industry?
The HC area is an interesting sector where customer
relationships are normally long, but the threshold to enter
the sector is very difficult due to large initial investments in
technology and expert organization. It´s also good to keep
in mind that product development is long-term and time-
consuming.
Please share any client testimonial or award that
highlights your company’s position in the market.
We do not share our customer names publicly but as said
before we do co-operate with several global healthcare
companies. Our latest NPS survey gave us very good results
the NPS was 82, which is probably the best testimonial we
can get, thanks to our organization and customers.
July 2023
38|www.healthcareeverything.com