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Supply Chain Management
CHAPTER OBJECTIVES
‡ Introduce the concept of a firm¶s supply chain and show
  how it has evolved over time to its present status.
‡ Present alternative supply chain strategies that are linked
  to the types of products being sold and the processes
  used to make them.
‡ Describe how the bullwhip effect can cause significant
  demand fluctuations in a supply chain.
‡ Identify current trends that are affecting the
  characteristics of a supply chain.
‡ Present the requirements necessary for a successful
  supply chain.
‡ Discuss the impact of technology on a firm¶s supply chain.
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±2
                                                                                     4±
Managerial Issues
‡ Concentration of resources on the firm¶s core
  competencies such as supply chain
  management.
‡ Increasing proportion of purchased goods and
  services as inputs into products.
‡ Increased pressure to reduce inventories.
‡ Applying advances in information technology to
  strategically manage supplier relationships and
  the supply chain itself.


Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±3
                                                                                     4±
Definition of Supply Chain Management
‡ Supply Chain Management
        The long-term relationship between a firm and its
        suppliers to ensure the timely delivery of goods and
        services that are competitively priced.
‡ Supply Chain
        The steps and the firms that perform these steps in the
        transformation of raw inputs into finished products
        bought by customers.




Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±4
                                                                                     4±
Logistics
‡ Inbound Logistics
        The delivery of goods and services that are purchased
        from suppliers and/or their distributors.
‡ Outbound Logistics
        The delivery of goods and services that are sold to a
        firm s customers and/or distributors.




Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±5
                                                                                     4±
A Company¶s Supply Chain




                                                                           Exhibit 4.1
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±6
                                                                                     4±
The Evolution of Supply Chain Management




                                                                      Exhibit 4.2A,B
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±7
                                                                                     4±
The Evolution of Supply Chain Management
                           (cont¶d)




                                                                      Exhibit 4.2C,D
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±8
                                                                                     4±
Choosing a Successful Supply Chain
Strategy
‡ Key Consideration
            Avoiding demand-side uncertainty that results in a
            mismatch of supply and demand.
‡ Functional Product
            A commodity-type product that exhibits stable
            demand and low profit margins.
‡ Innovative Product
            A new product that has a high degree of innovation
            and exhibits unstable demand and high profit
            margins.

Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±9
                                                                                     4±
Comparison of Demand Characteristics for
             Functional and Innovative Products




                                                                          Exhibit 4.3A
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±10
                                                                                     4±
Choosing a Successful Supply Chain
Strategy (cont¶d)
‡ Key Consideration
            Avoiding supply-side uncertainty that results in a
            mismatch of supply and demand.
‡ Stable Supply Process
            A product that can be produced in a predictable way.
‡ Evolving Supply Process
            A product that lacks stability in the way in which it is
            produced.



Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±11
                                                                                     4±
Integration of supply chain
           Factors driving integration

       1. Increased cost competitiveness
having substantially improved the efficiency of
 internal ops, seeking further cost reduction by
improving the efficiency and synergy of supply
                  chains. Levi¶s
                 2. Shorter PLC
Mobiles, cars state of art for less than one year,
       every new gene with half the PLC.
Factors driving integration
‡ 3. Faster Prod. Deve.
  Every introduction is rewarded by larger mkt shares and
  unit volumes to drive costs down rapidly.
  4. Customization: customers can afford and
  demanding greater variety of products that
  address their specific needs. Mass
  customization is the new marketing mantra
‡ 5. Higher qlty: increasing customer affluence
  and greater competition to supply their needs,
  have led to demands for higher qlty.
Dell¶s virtual integration: characteristics
‡ Use of rapid seamless communication to build
  direct rela between custo and suppliers.
‡ Clear definition of core compe: what it does best
  i.e. branding, marketing mass custo and selling
  direct, with partnerships for the rest capital
  intensive and labour intensive processes. Focus
  on activities that create most value for
  customers and shareholders.
‡ Selection of partners, best in their respective
  fields: Intel, MS, IBM..
Dell¶s virtual integration: characteristics
‡ Use minimum number of suppliers to whom Dell
  is loyal as long as they maintain their leadership
  in tech, cost, qlty and delivery.
‡ Use of Internet: B2B, B2C, Intranet, Extranet,
  Internet, integral part of strategy to eliminate
  boundaries between companies and integrate.
‡ Less emphasis on gaurding intellectual assets
  and more on using them rapidly before they¶re
  obsolete.
The Bullwhip Effect
‡ Bullwhip Effect
            The phenomenon that occurs in a supply chain when
            order size variability is amplified as orders move
            upstream in the supply chain from the retailer up to
            the manufacturer.
‡ Causes of the Bullwhip Effect
            Demand forecast updating
            Order batching
            Price fluctuations
            Rationing and shortage gaming


Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±16
                                                                                     4±
The Bullwhip Effect (cont¶d)
‡ Counteracting the Bullwhip Effect
            Improve forecasting accuracy by sharing information
            across the supply chain.
            Encourage smaller order batches by reducing the time
            and cost of placing an order.
            Allow vendors to manage their own inventories.
            Stabilize prices by instituting an everyday-low-price
            strategy to eliminate forward buying behavior.
            Keep customers updated about the supply situation.
            Institute ordering policies when shortages occur to
            reduce phantom orders and order gaming.

Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±17
                                                                                     4±
Current Trends in Supply Chain Management


                    Reduced                                              Supplier-
                    Number of                                            Managed
                    Suppliers                                            Inventories




                    Increased                                  Supply    Contingent
                    Competition                                Chain     Inventories




                    Shorter                                  Shared or
                    Product                                  Reduced     Advances In
                    Life Cycles                                Risk      Technology




Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                                     McGraw-
                                                                                 McGraw-Hill/Irwin 4±18
                                                                                                   4±
How Technology Is Changing the Supply Chain
‡ EDI (electronic data exchange)
        Direct link between a manufacturer s database and that
        of the vendor.
‡ Quick Response (QR) Programs
        Just-in-time replenishment system using bar-code
        scanning and EDI.
‡ Efficient Customer Response (ECR)
        Strategy for bringing distributors,
        suppliers, and grocers together
        using bar-code scanning and EDI.


Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±19
                                                                                     4±
Major Supply Chain Management (SCM)
                       Software Packages




Source: Kayte VanScoy, ³Recession-Proof Your Business,´ Smart Business, December 2001/January 2002, pp. 84±88.            Exhibit 4.5
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                                                                     McGraw-
                                                                                                                 McGraw-Hill/Irwin 4±20
                                                                                                                                   4±
Requirements for Successful Supply Chain


                                                                    Long-
                                                                    Long-Term
                     Trust
                                                                   Relationships


                                                     Successful
                                                    Supply Chain
                                                    Management


                                                                    Information
     Individual Strengths
                                                                      Sharing



Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                               McGraw-
                                                                           McGraw-Hill/Irwin 4±21
                                                                                             4±
The Role of Logistics in The Supply Chain
‡ Partnering
        Establishing a strategic alliance or partnership with a
        firm that specializes in transportation or logistics.
        Using a logistics partner to store finished goods at the
        logistics partner s hub or distribution center.
‡ In-Transit Inventory Costs
        Combination of transportation and carrying costs
        associated with delivery of raw materials and
        components that are inbound to the plant.
        Are reduced by locating distribution centers closer to
        customer markets.


Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±22
                                                                                     4±
Disintermediation
‡ Disintermediation
        The trend to reduce many of the steps in the supply
        chain by reducing the number of intermediaries in the
        chain.
         ‡ Cross-docking
         ‡ Direct-to-store shipments
        JIT II®: vendor and customer work closely together,
        eliminating many of the intermediate steps that now
        exist.
         ‡ Vendor representative located at facility
         ‡ Direct database linkage with vendor¶s manufacturing
           facility.
Copyright © 2005 The McGraw-Hill Companies. All rights reserved.
                     McGraw-                                       McGraw-
                                                                   McGraw-Hill/Irwin 4±23
                                                                                     4±

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  • 2. CHAPTER OBJECTIVES ‡ Introduce the concept of a firm¶s supply chain and show how it has evolved over time to its present status. ‡ Present alternative supply chain strategies that are linked to the types of products being sold and the processes used to make them. ‡ Describe how the bullwhip effect can cause significant demand fluctuations in a supply chain. ‡ Identify current trends that are affecting the characteristics of a supply chain. ‡ Present the requirements necessary for a successful supply chain. ‡ Discuss the impact of technology on a firm¶s supply chain. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±2 4±
  • 3. Managerial Issues ‡ Concentration of resources on the firm¶s core competencies such as supply chain management. ‡ Increasing proportion of purchased goods and services as inputs into products. ‡ Increased pressure to reduce inventories. ‡ Applying advances in information technology to strategically manage supplier relationships and the supply chain itself. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±3 4±
  • 4. Definition of Supply Chain Management ‡ Supply Chain Management The long-term relationship between a firm and its suppliers to ensure the timely delivery of goods and services that are competitively priced. ‡ Supply Chain The steps and the firms that perform these steps in the transformation of raw inputs into finished products bought by customers. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±4 4±
  • 5. Logistics ‡ Inbound Logistics The delivery of goods and services that are purchased from suppliers and/or their distributors. ‡ Outbound Logistics The delivery of goods and services that are sold to a firm s customers and/or distributors. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±5 4±
  • 6. A Company¶s Supply Chain Exhibit 4.1 Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±6 4±
  • 7. The Evolution of Supply Chain Management Exhibit 4.2A,B Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±7 4±
  • 8. The Evolution of Supply Chain Management (cont¶d) Exhibit 4.2C,D Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±8 4±
  • 9. Choosing a Successful Supply Chain Strategy ‡ Key Consideration Avoiding demand-side uncertainty that results in a mismatch of supply and demand. ‡ Functional Product A commodity-type product that exhibits stable demand and low profit margins. ‡ Innovative Product A new product that has a high degree of innovation and exhibits unstable demand and high profit margins. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±9 4±
  • 10. Comparison of Demand Characteristics for Functional and Innovative Products Exhibit 4.3A Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±10 4±
  • 11. Choosing a Successful Supply Chain Strategy (cont¶d) ‡ Key Consideration Avoiding supply-side uncertainty that results in a mismatch of supply and demand. ‡ Stable Supply Process A product that can be produced in a predictable way. ‡ Evolving Supply Process A product that lacks stability in the way in which it is produced. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±11 4±
  • 12. Integration of supply chain Factors driving integration 1. Increased cost competitiveness having substantially improved the efficiency of internal ops, seeking further cost reduction by improving the efficiency and synergy of supply chains. Levi¶s 2. Shorter PLC Mobiles, cars state of art for less than one year, every new gene with half the PLC.
  • 13. Factors driving integration ‡ 3. Faster Prod. Deve. Every introduction is rewarded by larger mkt shares and unit volumes to drive costs down rapidly. 4. Customization: customers can afford and demanding greater variety of products that address their specific needs. Mass customization is the new marketing mantra ‡ 5. Higher qlty: increasing customer affluence and greater competition to supply their needs, have led to demands for higher qlty.
  • 14. Dell¶s virtual integration: characteristics ‡ Use of rapid seamless communication to build direct rela between custo and suppliers. ‡ Clear definition of core compe: what it does best i.e. branding, marketing mass custo and selling direct, with partnerships for the rest capital intensive and labour intensive processes. Focus on activities that create most value for customers and shareholders. ‡ Selection of partners, best in their respective fields: Intel, MS, IBM..
  • 15. Dell¶s virtual integration: characteristics ‡ Use minimum number of suppliers to whom Dell is loyal as long as they maintain their leadership in tech, cost, qlty and delivery. ‡ Use of Internet: B2B, B2C, Intranet, Extranet, Internet, integral part of strategy to eliminate boundaries between companies and integrate. ‡ Less emphasis on gaurding intellectual assets and more on using them rapidly before they¶re obsolete.
  • 16. The Bullwhip Effect ‡ Bullwhip Effect The phenomenon that occurs in a supply chain when order size variability is amplified as orders move upstream in the supply chain from the retailer up to the manufacturer. ‡ Causes of the Bullwhip Effect Demand forecast updating Order batching Price fluctuations Rationing and shortage gaming Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±16 4±
  • 17. The Bullwhip Effect (cont¶d) ‡ Counteracting the Bullwhip Effect Improve forecasting accuracy by sharing information across the supply chain. Encourage smaller order batches by reducing the time and cost of placing an order. Allow vendors to manage their own inventories. Stabilize prices by instituting an everyday-low-price strategy to eliminate forward buying behavior. Keep customers updated about the supply situation. Institute ordering policies when shortages occur to reduce phantom orders and order gaming. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±17 4±
  • 18. Current Trends in Supply Chain Management Reduced Supplier- Number of Managed Suppliers Inventories Increased Supply Contingent Competition Chain Inventories Shorter Shared or Product Reduced Advances In Life Cycles Risk Technology Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±18 4±
  • 19. How Technology Is Changing the Supply Chain ‡ EDI (electronic data exchange) Direct link between a manufacturer s database and that of the vendor. ‡ Quick Response (QR) Programs Just-in-time replenishment system using bar-code scanning and EDI. ‡ Efficient Customer Response (ECR) Strategy for bringing distributors, suppliers, and grocers together using bar-code scanning and EDI. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±19 4±
  • 20. Major Supply Chain Management (SCM) Software Packages Source: Kayte VanScoy, ³Recession-Proof Your Business,´ Smart Business, December 2001/January 2002, pp. 84±88. Exhibit 4.5 Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±20 4±
  • 21. Requirements for Successful Supply Chain Long- Long-Term Trust Relationships Successful Supply Chain Management Information Individual Strengths Sharing Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±21 4±
  • 22. The Role of Logistics in The Supply Chain ‡ Partnering Establishing a strategic alliance or partnership with a firm that specializes in transportation or logistics. Using a logistics partner to store finished goods at the logistics partner s hub or distribution center. ‡ In-Transit Inventory Costs Combination of transportation and carrying costs associated with delivery of raw materials and components that are inbound to the plant. Are reduced by locating distribution centers closer to customer markets. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±22 4±
  • 23. Disintermediation ‡ Disintermediation The trend to reduce many of the steps in the supply chain by reducing the number of intermediaries in the chain. ‡ Cross-docking ‡ Direct-to-store shipments JIT II®: vendor and customer work closely together, eliminating many of the intermediate steps that now exist. ‡ Vendor representative located at facility ‡ Direct database linkage with vendor¶s manufacturing facility. Copyright © 2005 The McGraw-Hill Companies. All rights reserved. McGraw- McGraw- McGraw-Hill/Irwin 4±23 4±