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Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
1/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Value Stream Mapping
Case Studies
VSM Case Studies
 Furnace
 Manufacturing
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
2/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
VSM Case Studies
Furnace
Value Stream Mapping
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
3/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
VSM Case Studies
Manufacturing
Value Stream Mapping
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
4/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
5/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
6/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
7/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
8/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
9/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
10/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce
4.5598
4.0234
0.80467
0.0022 0.0018
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
V(m/min)
Types
Animal vs. Product Velocity
Production Velocity Comparison, Value & Failure Portions
A B B C D
Development of
Maintenance
European
Maintenance Std.
Benchmarking
Maintenance Models
- RCM
- KZMG
- Integration Model
- TPM
- Methods to
Optimisation
- Introducing CMMS
Intro To Lean
Lean Toolbox
VSM Case Studies
Intro to VSM
VSM Workshop
Compiled By:
Rudolf Schenker PMP
Pr.Tech.Eng., Reg.Eng.Tech
MTECH.- Mech. Engineering
© All Rights Reserved 2009
11/11
Welcome & Intro
Lean in Action
VSM Current State
VSM Future State
Lean Reinforce
Future State Reinforce
Current State Reinforce

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2-Case Studies

  • 1. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 1/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce Value Stream Mapping Case Studies VSM Case Studies  Furnace  Manufacturing
  • 2. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 2/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce VSM Case Studies Furnace Value Stream Mapping
  • 3. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 3/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce VSM Case Studies Manufacturing Value Stream Mapping
  • 4. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 4/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 5. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 5/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 6. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 6/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 7. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 7/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 8. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 8/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 9. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 9/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce
  • 10. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 10/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce 4.5598 4.0234 0.80467 0.0022 0.0018 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 V(m/min) Types Animal vs. Product Velocity Production Velocity Comparison, Value & Failure Portions A B B C D
  • 11. Development of Maintenance European Maintenance Std. Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to Optimisation - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 11/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce