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TECHNICAL DESCRIPTION AND PROJECTS
 manufacturing plant ORGANIC COMPOST
FROM MUNICIPAL SOLID WASTE (TRASH)
         for 120,000 tons / year

   Domingo Monserrat i Pitarch
   Ingeniero Caminos Canales y Puertos
   Técnico urbanista




    Técnica y Construcción de Catalunya, SL
    Casa Ragué I+D Work Center
Project Vision
To solve the endemic problem of URBAN SOLID WASTE (TRASH) by
transforming organic compost (natural fertilizer)

More efficient use of landfills and STRETCH OF YOUR LIFE
objective of the project

1.   EXTENDING THE LIFE OF THE LANDFILL                (annual
     contribution is reduced to 1/3 of the current)

2.   COMPOSTING ORGANIC WASTE COLLECTED (120,000
     tons annually). IN WHICH TRANSFORA Fertilizers for farming

3.   ORGANIC WASTE NEEDS 250 000 tons / year
SELECTION PROCESS AND COMPOSTING
SELECTION PROCESS AND COMPOSTING




   WASTE RECEPTION
SELECTION PROCESS AND COMPOSTING

                       TROMEL
SELECTION PROCESS AND COMPOSTING




                      CABIN SELECTION
SELECTION PROCESS AND COMPOSTING




TURNER
SELECTION PROCESS AND COMPOSTING




                   DENSIMETRIC TABLE
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




MANUFACTURING PLANT COMPOST




                                                      TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




MANUFACTURING PLANT COMPOST

         BUILDING CLASSIFICATION




                                                       TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




BUILDING CLASSIFICATION




                                                  TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




MANUFACTURING PLANT COMPOST
                        POOLS LEACHATES




                                                      TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




POOLS LEACHATES




                                          TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




MANUFACTURING PLANT COMPOST




                                             BUILDING REFINING




                                                      TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




BUILDING REFINING




                                            TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS




MANUFACTURING PLANT COMPOST
                                                       STORAGE




                    SLAB FERMENTATION


                                                      TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
PROJECT ECONOMIC DETAILS
:
             PLANTA DE FABRIACION
             OBRA CIVIL                 18.979.986,04
             NAVE CLASIFICACION          3.710.978,75
             INSTALACION Y MAQUINARIA   38.635.044,60
             SEGURIDAD Y SALUD             199.613,94
             CONTROL DE CALIDAD            199.650,00

             TOTAL                      61.725.273,33

             MODELO DE GESTION           5.819.418,00

             TOTAL PROYECTO             67.544.691,33

             IMPLANTACION                6.754.469,13

             TOTAL                      74.299.160,46
LEGAL MODEL

CONTRACT PPP (public private project).

18 months of construction

6 years of exploitation
Transfer to state facilities to 7 years
LEGAL MODEL
•   public Sector
•   Project Promotion
•   Feasibility Analysis
•   Financial analysis, legal and technical
•   Identification and transfer of risks
•   Proof positive net benefit
•   Guarantee-guarantee project
LEGAL MODEL
Private Sector.
Construction of the plant
financial Model
Project Management
Training Consortium
Search for funding
6 years of exploitation
Transfer to state facilities to 7 years
CONCLUSIONS

Technical, economic and financial.
Increasing the useful life of the landfill
Production of organic fertilizers at prices
assessed by the state
Reduction of fertilizer imports by state
GESTIÓN AMBIENTAL

• Tanto la ejecución como la construcción de las
plantas se elaboran con una adecuada gestión
ambiental, certificada por la Norma UNE-EN ISO
14001
MUCHAS GRACIAS

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28 11-2012 fabrica compostaje mendez 4

  • 1. TECHNICAL DESCRIPTION AND PROJECTS manufacturing plant ORGANIC COMPOST FROM MUNICIPAL SOLID WASTE (TRASH) for 120,000 tons / year Domingo Monserrat i Pitarch Ingeniero Caminos Canales y Puertos Técnico urbanista Técnica y Construcción de Catalunya, SL Casa Ragué I+D Work Center
  • 2. Project Vision To solve the endemic problem of URBAN SOLID WASTE (TRASH) by transforming organic compost (natural fertilizer) More efficient use of landfills and STRETCH OF YOUR LIFE
  • 3. objective of the project 1. EXTENDING THE LIFE OF THE LANDFILL (annual contribution is reduced to 1/3 of the current) 2. COMPOSTING ORGANIC WASTE COLLECTED (120,000 tons annually). IN WHICH TRANSFORA Fertilizers for farming 3. ORGANIC WASTE NEEDS 250 000 tons / year
  • 5. SELECTION PROCESS AND COMPOSTING WASTE RECEPTION
  • 6. SELECTION PROCESS AND COMPOSTING TROMEL
  • 7. SELECTION PROCESS AND COMPOSTING CABIN SELECTION
  • 8. SELECTION PROCESS AND COMPOSTING TURNER
  • 9. SELECTION PROCESS AND COMPOSTING DENSIMETRIC TABLE
  • 10. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS MANUFACTURING PLANT COMPOST TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 11. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS MANUFACTURING PLANT COMPOST BUILDING CLASSIFICATION TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 12. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS BUILDING CLASSIFICATION TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 13. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS MANUFACTURING PLANT COMPOST POOLS LEACHATES TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 14. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS POOLS LEACHATES TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 15. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS MANUFACTURING PLANT COMPOST BUILDING REFINING TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 16. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS BUILDING REFINING TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 17. PROYECTO EN ESTADO MÉRIDA DE PLANTA DE TRATAMIENTO RESIDUOS SÓLIDOS URBANOS MANUFACTURING PLANT COMPOST STORAGE SLAB FERMENTATION TÉCNICA Y CONSTRUCCIÓN DE CATALUÑA, SL
  • 18. PROJECT ECONOMIC DETAILS : PLANTA DE FABRIACION OBRA CIVIL 18.979.986,04 NAVE CLASIFICACION 3.710.978,75 INSTALACION Y MAQUINARIA 38.635.044,60 SEGURIDAD Y SALUD 199.613,94 CONTROL DE CALIDAD 199.650,00 TOTAL 61.725.273,33 MODELO DE GESTION 5.819.418,00 TOTAL PROYECTO 67.544.691,33 IMPLANTACION 6.754.469,13 TOTAL 74.299.160,46
  • 19. LEGAL MODEL CONTRACT PPP (public private project). 18 months of construction 6 years of exploitation Transfer to state facilities to 7 years
  • 20. LEGAL MODEL • public Sector • Project Promotion • Feasibility Analysis • Financial analysis, legal and technical • Identification and transfer of risks • Proof positive net benefit • Guarantee-guarantee project
  • 21. LEGAL MODEL Private Sector. Construction of the plant financial Model Project Management Training Consortium Search for funding 6 years of exploitation Transfer to state facilities to 7 years
  • 22. CONCLUSIONS Technical, economic and financial. Increasing the useful life of the landfill Production of organic fertilizers at prices assessed by the state Reduction of fertilizer imports by state
  • 23. GESTIÓN AMBIENTAL • Tanto la ejecución como la construcción de las plantas se elaboran con una adecuada gestión ambiental, certificada por la Norma UNE-EN ISO 14001