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LAB TESTS ON
TILES
1
TILE
2
A Tile is a piece of hard wearing material that could
generally used for covering, protection and
decorating finished or unfinished surfaces.
Types:-
 Marbles slabs, Tile, Granite tiles
 Terrazzo tiles
 Pressed clay / Roofing tiles
 Glazed/ Ceramic/ Vitrified tiles
LAB TEST ON MARBLE SLABS, TILE,
GRANITE
3
 Water Absorption & Specific gravity
 Flexural Strength
 Compressive strength
 Abrasion Resistance
Water Absorption & Specific gravity
4
 Testing material- GRANITE
 IS code- IS1124:1974 (RA 2017)
SAMPLING(clause 2):
5
 Samples are taken from quarried stones and natural rock
 STONES FROM LEDGE OR QUARRY FACE: Inspected to
determine any variation in different strata, difference in color and
structure shall be observed. separate samples of stone weighting at
least 25kg each of unwear specimens of vary strata are taken.
 FIELD STONE AND BOULDERS:A detail inspection shall be made
deposits of field stone and boulders over the area where supply is
obtained. Different kind of stones and their condition are noted.
 Pieces that have been damaged by blasting shall not be included in
the sample.
 Perceptive variation occur in quality of rocks , the purchaser shall
select as many sample are necessary for determining the range of
properties.
Apparatus, Calibration detail and Least
count
6
Description Least count
Oven
Glass vessel 1ml(clause 4) &1.5Litre capacity
Glass jar1000ml and 100ml 1ml(clause 4)
Cloth
Weigh balance 1g(clause 4) & 3kg capacity
20mm and 10mm sieve
Test Procedure
7
 Test pieces are crushed or broken and the material passing 20mm IS
sieve and retaining on 10mm IS sieve.
 Test piece weighing one kg shall be washed to remove dust particles
and immersed in distilled water in glass vessel at room temperature
20±30ᵒC for 24 hours and it should be dried properly by wiping them
by two separate dry cloth and its weighed .(B)
 Sample then introduced in 1000ml capacity measuring cylinder and
distilled water shall be poured by means of 100ml capacity measuring
cylinder until it reach 1000ml. Quantity of water added is recorded. (C)
 Sample is dried for 24 hours in an oven at 100 to 110ᵒC and cooled to
room temperature and weighed. (A)
Crushing and sieving granite
8
Immerse the granite sample in the
water for 24 hours
9
Wiping after 24 hours
10
Weighting the sample & Fill the funnel
with test pieces
11
Fill the funnel with water
12
Place the sample in oven and weight it
13
OBSERVATION SHEET
14
CALCULATIONS & RESULT
15
Specific gravity = A/1000-C
Water absorption = (B-A/A)*100
A= weight of oven dry test piece in g
B=weight of Saturated surface-dry test piece in g.
C= quantity of water added in 1000ml jar in ml.
RESULT:- Water absorption of granite is 0.401%
Specific gravity of granite is 2.487
Flexural strength
16
 Testing material- GRANITE
 IS code-
 IS (1121:1974) Part-2 (RA 2017)
Apparatus, Calibration detail and
Least count
17
Description Least count
Oven 1ᵒC
Scale 1mm
Vernier Caliper 0.02mm
Weigh balance 1g(clause 4) & 3kg capacity
Transverse strength testing machine
Test Procedure
18
 3 test pieces are taken from that 6 tiles test pieces of size (20*5*5) cm and are
kept in water at 20 to 30ᵒC for 72hrs, & another 3 tiles kept in oven at
105±5ᵒC for 24hrs & cooled in desiccator to room temperature. (tiles are tested
in both saturated and dry conditions)
 The length of all bearers shall exceed the maximum width of the specimen to
be tested.
 Then specimen shall be placed horizontally on 2 parallel steel supports, with
wearing surface upwards and its sides parallel to the supports.
 The diameter of the steel supports is 40mm, & distance between them is
150mm.
 The load applied gradually and at a uniform rate not exceeding 200kg/min,
until the tile breaks.
 The load ‘P’ which caused the breaking of the tile shall be recorded by weigh
the lead balls.
 The thickness ‘t’ shall be measured at the mid section of the specimen.
OBSERVATION SHEET
19
CALCULATIONS
20
Transverse Strength, = 3WL/2BT2
W = Central breaking load in kg,
L = Length of the span in cm,
B = Average width in cm,
T = Average depth in cm
Compressive strength
21
 Testing material- GRANITE
 IS code- IS (1121:1974) Part-1 (RA 2017)
Apparatus, Calibration detail and
Least count
22
Description Least count
Oven 1ᵒC
Scale 1mm
Vernier Caliper 0.02mm
Weigh balance 1g(clause 4) & 3kg capacity
Compression testing machine 0.1KN LC & 2000KN capacity
Test Procedure
23
 3 test pieces are taken from that 6 tiles test pieces of particular
size of not less than 50mm & are kept in water at 20 to 30ᵒC for
72hrs, & another 3 tiles kept in oven at 105±5ᵒC for 24hrs &
cooled in desiccator to room temperature. (tiles are tested in both
saturated and dry conditions)
 The load applied gradually and at a uniform rate not exceeding
140kg/cm2 of the area per minute, until the tile breaks.
 The maximum load applied to the test piece shall be recorded and
the appearance of the stone and any unusual features in the type
of failure shall be noted.
 The average of the 3 results in each condition separately shall be
noted down.
Test specimens
24
Tiles are tested on both Saturated &
Dry condition
25
Tiles are tested in compression testing
machine
26
Observation sheet
27
CALCULATIONS
28
Compressive Strength , Cc (N/mm2) =
(Load at failure/Area under load)
Abrasion Resistance
29
 Testing material- Granite
 IS code- IS 1706:1972 (RA 2017)
Apparatus, Calibration detail and
Least count
30
Description Least count
Oven 1ᵒC
Scale 1mm
Vernier Caliper 0.02mm
Dial gauge 0.01mm
Weigh balance 0.01gm LC & 600gms capacity
Abrasion testing machine
Abrasion Powder
Test Procedure
31
 Not less than 2 test specimens shall be used for conducting the test
 6 samples are taken for test of size 7.06cm*7.06cm. & kept in a oven for
24hrs and then weighed.
 Measure the thickness at five points with its wearing surface upper most
 Fix the specimen in the holding devise of cap loading to the center of
specimen with 30kg.
 The grinding path of machine shall be evenly strewn with 20g abrasive
powder
 Set 22 revolution
 After 22 revolution the disk shall stop and clean the remaining abrasion
powder
 Take 20g fresh abrasion powder & the procedure repeated for 110 revolution.
 After 110 revolution turn the specimen 90ᵒ & test continued for another 110
revolution
 After 220 revolution the specimen reweighed
 Then it shall be placed in thickness measuring meter once again in same
manner.
Measuring the thickness of specimen
32
Placing the specimen in tiles abrasion
machine
33
34
CALCULATIONS
35
t = 10 *(W1-W2)V1/ (W1*A)
t = average loss in thickness in mm,
W1= Initial weight of the specimen in g,
W2= Final weight of the abraded specimen in g,
V1= Initial volume of the specimen in cm3
A= Surface area in cm2 of the specimen
Observation sheet
36

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1.GRANITE.pptx

  • 2. TILE 2 A Tile is a piece of hard wearing material that could generally used for covering, protection and decorating finished or unfinished surfaces. Types:-  Marbles slabs, Tile, Granite tiles  Terrazzo tiles  Pressed clay / Roofing tiles  Glazed/ Ceramic/ Vitrified tiles
  • 3. LAB TEST ON MARBLE SLABS, TILE, GRANITE 3  Water Absorption & Specific gravity  Flexural Strength  Compressive strength  Abrasion Resistance
  • 4. Water Absorption & Specific gravity 4  Testing material- GRANITE  IS code- IS1124:1974 (RA 2017)
  • 5. SAMPLING(clause 2): 5  Samples are taken from quarried stones and natural rock  STONES FROM LEDGE OR QUARRY FACE: Inspected to determine any variation in different strata, difference in color and structure shall be observed. separate samples of stone weighting at least 25kg each of unwear specimens of vary strata are taken.  FIELD STONE AND BOULDERS:A detail inspection shall be made deposits of field stone and boulders over the area where supply is obtained. Different kind of stones and their condition are noted.  Pieces that have been damaged by blasting shall not be included in the sample.  Perceptive variation occur in quality of rocks , the purchaser shall select as many sample are necessary for determining the range of properties.
  • 6. Apparatus, Calibration detail and Least count 6 Description Least count Oven Glass vessel 1ml(clause 4) &1.5Litre capacity Glass jar1000ml and 100ml 1ml(clause 4) Cloth Weigh balance 1g(clause 4) & 3kg capacity 20mm and 10mm sieve
  • 7. Test Procedure 7  Test pieces are crushed or broken and the material passing 20mm IS sieve and retaining on 10mm IS sieve.  Test piece weighing one kg shall be washed to remove dust particles and immersed in distilled water in glass vessel at room temperature 20±30ᵒC for 24 hours and it should be dried properly by wiping them by two separate dry cloth and its weighed .(B)  Sample then introduced in 1000ml capacity measuring cylinder and distilled water shall be poured by means of 100ml capacity measuring cylinder until it reach 1000ml. Quantity of water added is recorded. (C)  Sample is dried for 24 hours in an oven at 100 to 110ᵒC and cooled to room temperature and weighed. (A)
  • 9. Immerse the granite sample in the water for 24 hours 9
  • 10. Wiping after 24 hours 10
  • 11. Weighting the sample & Fill the funnel with test pieces 11
  • 12. Fill the funnel with water 12
  • 13. Place the sample in oven and weight it 13
  • 15. CALCULATIONS & RESULT 15 Specific gravity = A/1000-C Water absorption = (B-A/A)*100 A= weight of oven dry test piece in g B=weight of Saturated surface-dry test piece in g. C= quantity of water added in 1000ml jar in ml. RESULT:- Water absorption of granite is 0.401% Specific gravity of granite is 2.487
  • 16. Flexural strength 16  Testing material- GRANITE  IS code-  IS (1121:1974) Part-2 (RA 2017)
  • 17. Apparatus, Calibration detail and Least count 17 Description Least count Oven 1ᵒC Scale 1mm Vernier Caliper 0.02mm Weigh balance 1g(clause 4) & 3kg capacity Transverse strength testing machine
  • 18. Test Procedure 18  3 test pieces are taken from that 6 tiles test pieces of size (20*5*5) cm and are kept in water at 20 to 30ᵒC for 72hrs, & another 3 tiles kept in oven at 105±5ᵒC for 24hrs & cooled in desiccator to room temperature. (tiles are tested in both saturated and dry conditions)  The length of all bearers shall exceed the maximum width of the specimen to be tested.  Then specimen shall be placed horizontally on 2 parallel steel supports, with wearing surface upwards and its sides parallel to the supports.  The diameter of the steel supports is 40mm, & distance between them is 150mm.  The load applied gradually and at a uniform rate not exceeding 200kg/min, until the tile breaks.  The load ‘P’ which caused the breaking of the tile shall be recorded by weigh the lead balls.  The thickness ‘t’ shall be measured at the mid section of the specimen.
  • 20. CALCULATIONS 20 Transverse Strength, = 3WL/2BT2 W = Central breaking load in kg, L = Length of the span in cm, B = Average width in cm, T = Average depth in cm
  • 21. Compressive strength 21  Testing material- GRANITE  IS code- IS (1121:1974) Part-1 (RA 2017)
  • 22. Apparatus, Calibration detail and Least count 22 Description Least count Oven 1ᵒC Scale 1mm Vernier Caliper 0.02mm Weigh balance 1g(clause 4) & 3kg capacity Compression testing machine 0.1KN LC & 2000KN capacity
  • 23. Test Procedure 23  3 test pieces are taken from that 6 tiles test pieces of particular size of not less than 50mm & are kept in water at 20 to 30ᵒC for 72hrs, & another 3 tiles kept in oven at 105±5ᵒC for 24hrs & cooled in desiccator to room temperature. (tiles are tested in both saturated and dry conditions)  The load applied gradually and at a uniform rate not exceeding 140kg/cm2 of the area per minute, until the tile breaks.  The maximum load applied to the test piece shall be recorded and the appearance of the stone and any unusual features in the type of failure shall be noted.  The average of the 3 results in each condition separately shall be noted down.
  • 25. Tiles are tested on both Saturated & Dry condition 25
  • 26. Tiles are tested in compression testing machine 26
  • 28. CALCULATIONS 28 Compressive Strength , Cc (N/mm2) = (Load at failure/Area under load)
  • 29. Abrasion Resistance 29  Testing material- Granite  IS code- IS 1706:1972 (RA 2017)
  • 30. Apparatus, Calibration detail and Least count 30 Description Least count Oven 1ᵒC Scale 1mm Vernier Caliper 0.02mm Dial gauge 0.01mm Weigh balance 0.01gm LC & 600gms capacity Abrasion testing machine Abrasion Powder
  • 31. Test Procedure 31  Not less than 2 test specimens shall be used for conducting the test  6 samples are taken for test of size 7.06cm*7.06cm. & kept in a oven for 24hrs and then weighed.  Measure the thickness at five points with its wearing surface upper most  Fix the specimen in the holding devise of cap loading to the center of specimen with 30kg.  The grinding path of machine shall be evenly strewn with 20g abrasive powder  Set 22 revolution  After 22 revolution the disk shall stop and clean the remaining abrasion powder  Take 20g fresh abrasion powder & the procedure repeated for 110 revolution.  After 110 revolution turn the specimen 90ᵒ & test continued for another 110 revolution  After 220 revolution the specimen reweighed  Then it shall be placed in thickness measuring meter once again in same manner.
  • 32. Measuring the thickness of specimen 32
  • 33. Placing the specimen in tiles abrasion machine 33
  • 34. 34
  • 35. CALCULATIONS 35 t = 10 *(W1-W2)V1/ (W1*A) t = average loss in thickness in mm, W1= Initial weight of the specimen in g, W2= Final weight of the abraded specimen in g, V1= Initial volume of the specimen in cm3 A= Surface area in cm2 of the specimen