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1 CleanTrax Profilgate Brochure 03.2015
- 1. CleanTrax Profilgate® Helping CreateClean & Safe Floors For Pedestrians For Vehicles Smart Facilities, Delivered.™
- 2. Denver Los Angeles Boston Cardiff London Zurich Skeppshult Rome Sydney Toronto New York Columbus Chicago Minneapolis Omaha oronTTorontoorontoCard Lonndon ff k ppS ppshult Omaha Minneapolis Chicago Columbus Denver mb B st Zurich R eR h 2 At Unisan, we help our clients to create clean, safe & productive workplaces, by providing a total facility resource with proven hygiene & environmental solutions Our innovation through research & development with uncompromising reliability & effectiveness provides us the foundation for future growth. Because of our global presence, we adhere to international best practices with local and industry specific expertise. It's our responsibility to provide the correct solutions that will best fit your needs Our Mission • To help create clean, safe & productive workplaces and protect the environment CleanTrax Profilgate® is used by many blue-chip organisations around the World, to help prevent dirt and moisture spreading throughout their workplace floors We look forward to working with you soon The Unisan Team UK: Jaguar Landrover, BMW & Mini, Toyota, Federal Mogul, Weetabix, McVities (United Biscuits), British Sugar, DS Smith Packaging, Greencore, General Mills and more Europe: BMW, Audi, Mercedes-Benz, Porsche, VW, Rolls Royce, Bosch, Michelin, Siemens, Coca-cola, Nestle, Wrigley’s, Unilever, Proctor & Gamble and more Watch the CleanTrax ProfilGate® video on our website - www.unisanuk.com Companies already benefitting from CleanTrax ProfilGate® : Smart Facilities, Delivered.™
- 3. Smart Facilities, DeliveredTM 3 DO YOU HAVE...? • Problems with dirty, dusty or slippery floors? • High cleaning & maintenance costs? • Risk of contamination? Solution We have the solution… Stop dirt in its tracks with CleanTrax ProfilGate® What is CleanTrax ProfilGate® ? •CleanTrax ProfilGate® is a very effective brush system for cleaning tyres and soles of footwear •Helps reduce risk of slippery floors •Helps reduce the amount of dirt coming into your workplace by up to 90% Contact us on 0845 0700 624 or at sales@unisanuk.com Problem
- 4. 4 The benefits toyour company • Reduce slip/trip potential by improving floor co-efficient friction • Lessens the risk of slippery floors. Helps reduce the amount of water coming in when it’s raining • Reduces potential civil claims and lost time accidents • Contains the dirt, foreign matter & moisture at the doorway entrances – stops it from spreading • Drastically reduce cleaning costs and improve hygiene • Helps prevent risk of contamination to products and their packaging • Improves your technical standards • No power supply needed – totally mechanical brushing action The contamination taking place in workplace facilities through the entry and spreading of dirt, via the wheels of fork trucks, trolleys and footwear is often underestimated. It typically starts at the doorway entrances and spreads into the workplace presenting a significant risk of contamination CleanTrax Profilgate® is designed to solve the problem of dirt and dust coming into warehouses on fork truck wheels. The robust design will withstand hundreds of movements per hour and effectively clean kilograms of dirt and reduce moisture from wheels of fork trucks, pallets trucks and trolleys Cleans automatically...works 24/7, no bearings, no motors, no hassle, keep clean Dirt is collected in the trays and can be removed easily The tyres are cleaned automatically when driving over the CleanTrax ProfilGate® system
- 5. Smart Facilities, DeliveredTM 5 Bristles The bristles of the CleanTrax ProfilGate® brush strips have been optimised to ensure the best possible cleaning performance. The patented angle of the nylon brushes ensures the best possible cleaning effect by brushing the dirt mechanically, as soon as a weight is applied. The irregular length bristle-ends brush deeply into the profiles and clean them thoroughly Roof-shaped body The upper part of the brush strip body has the shape of an angled roof. This allows liquids and dirt particles to run off to the sides and drop down easily into the stainless collection tray With a width of only 22mm, dirt particles up to 8mm can drop down directly into the tray, instead of remaining on top of the brushes Profiled body The brush strip bodies have a unique shape, which ensures that large dirt particles or small stones can drop into the stainless collection tray The combination of the slim brush strips with their inherent tension and the patented angle of the brushes helps to effectively clean any surface that passes over them Material The new brush strips are co-extruded from hard and soft PVC. The rigid PVC ensures that the brush strips always have the same tension, in order to press the bristles against the profiles. The additional use of plasticised PVC, in the upper part of the brush strips, help to reduce noise when driving over the grates Brush strip The brush strips have an inherent tension that pushes the brush strips above the top of the grate by up to 8mm. This tension, in combination with the inclined brushes, makes them vibrate when vehicles drive over it. The vibration makes the dirt fall into the stainless collection tray underneath. To protect the brushes, especially under heavy loads, they automatically retract downwards below the grate The details make the difference!
- 6. 6 For Vehicles While itis normal to clean one’s footwear before entering any type of building, the dirt brought into industrial facilities via tyres or wheels has often been underestimated Up to now, the only way to stop this from happening was to clean the dirty floors afterwards, which is very time- consuming and inefficient With CleanTrax ProfilGate,® dirt problems can largely be eliminated at the entrance where up to 90% of the transported dirt can be removed and contained CleanTrax ProfilGate® b65 Offers additional dirt collection capacity, which makes it the perfect solution for high traffic areas Consists of a deeper capturing tray (65mm) compared to CleanTrax ProfilGate® b55 (55mm) This reduces the frequency and cost of emptying the tray significantly. We recommend CleanTrax ProfilGate® b65 for areas with more than 100 movements per day or those with high volumes of dirt ingress +10mm
- 7. Smart Facilities, DeliveredTM 7 Good cleaning efficiency and flexibility When retrofitted at ground level, only the floor finish needs to be removed and the topmost layer of concrete milled This solution can be used for areas with up to 100 movements per day. For higher frequencies we recommend the CleanTrax ProfilGate® b65 CleanTrax ProfilGate® Aqua For disinfection of wheels and soles of footwear Ideal for areas which require mechanical cleaning action, combined with a sanitiser or disinfectant that not only cleans but significantly reduces the risk of cross contamination These stainless steel grates are perfect for use with any sanitiser or disinfectant and allow the liquid to be filled 3mm below the top of the tray. The capillary action ensures that the tyres are disinfected without becoming too wet, while a constant liquid level is maintained by an overflow drain CleanTrax ProfilGate® DryZone Helps ensure dry floors For use in areas where moisture on the floors is especially undesirable or where it is prohibited due to accident prevention and workplace safety The special open mesh grate is covered with the unique DryPad When driven on, this high performance fleece absorbs fluids such as water, emulsions, oils and more, providing reliable drying performance on the running surfaces of tyres, rollers or wheels The DryPad is an inexpensive consumable and should be replaced regularly Smooth also available CleanTrax ProfilGate® b55 for less frequent traffic CleanTrax ProfilGate® Aqua for disinfection CleanTrax ProfilGate® DryZone for drying smaller wheels CleanTrax ProfilGate® b55
- 8. 8 For Pedestrians CleanTrax ProfilGate®GO was designed especially for the effective cleaning of soles of footwear within industrial environments The bristles of CleanTrax ProfilGate® GO are 2mm longer than those within the other models. This ensures that the bristles reach deep into the profiles of the soles of safety shoes When stepping onto the cleaning grate the angled brushes effectively brush off the dirt. When set into the ground, this system can also be used with trolleys and pallet trucks. The grey bristles blend into most industrial floors NEW
- 9. Smart Facilities, DeliveredTM 9 Effective sole cleaning solution for light and moderate dirt contamination. Accessible via special ramps Segments: 2 x 5 + ramps Floor Space Covered: approx. 1,436 x 5,400mm (incl. ramps) Ground level installation for effective cleaning of very dirty soles Segments: 2 x 5 Floor Space Covered: approx. 1,436 x 4,900mm Effective cleaning solution for soles with regular contamination. The special ramps allow above ground installation without consuming too much space Segments: 1 x 5 + ramps Floor Space Covered: approx. 1,218 x 5,342mm (incl. ramps) CleanTrax ProfilGate® GO can also be used in combination with other models CleanTrax ProfilGate® GO with special ramps for above ground The ramps of CleanTrax ProfilGate® GO can also be accessed with lightweight trolleys and pallet trucks (<100kg) F FF F F F M M GO GO GO GO GO GO M M M M GO GO M M GO GO M M M M GO GO GO GO GO GO M M M M GO GO M M GO GO M M M GO GO M S F CC S S S S S GO M GO M F CC S S S S Contact us on 0845 0700 624 or at sales@unisanuk.com
- 10. 10 CleanTrax ProfilGate® b65 CleanTraxProfilGate® b55 Effective cleaning and drying for forklifts with medium sized wheels Model: CleanTrax ProfilGate® b65 / DryZone b65 Segments: 3 x 4 + 3 x 2 DryZone b65 Floor Space Covered: approx. 2,145 x 5,880mm Very good cleaning for wheel diameter < 310mm Good cleaning for wheel diameter < 410mm Effective cleaning for heavy equipment, large forklifts and lorries Model: CleanTrax ProfilGate® b65 Segments: 5 x 8 Floor Space Covered: approx. 3,575 x 7,840mm Very good cleaning for wheel diameter < 620mm Good cleaning for wheel diameter < 830mm M plus M plus M plus M plus M plus M M plus M plus M plus M plus M plus plus DryZone plus DryZone plus DryZone plus DryZone plus DryZone plus DryZone plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus M plus Effective cleaning for forklifts with medium sized wheels Model: ProfilGate® b55 Segments: 3 x 4 Floor Space Covered: approx. 2,154 x 3,920mm Very good cleaning for wheel diameter < 310mm Good cleaning for wheel diameter < 410mm M M M M M M M M MM Effective cleaning with ramp access for forklifts with smaller sized wheels Model: ProfilGate® b55 Segments: 3 x 3 + ramps Floor Space Covered: approx. 2,154 x 5,340mm + ramps Very good cleaning for wheel diameter < 230mm Good cleaning for wheel diameter < 310mm M M M M M M MM
- 11. Smart Facilities, DeliveredTM 11 Good reasons to use CleanTrax ProfilGate® The patented system The patented system removes dirt from tyres, wheels and soles just by walking or driving over the grates No electricity, no motors, no hassle...keep clean and safe When movement passes over the brush strips they vibrate and brush against the wheel or footwear Easy to clean The system consists of metal grates (corrosion-protected) with patented brush strips and stainless steel capturing trays that automatically collect the dirt when the vehicles pass over it. The grates can be removed easily for cleaning. The collected dirt can be removed easily by using an industrial vacuum cleaner or brush Modular system fits various sizes Due to the modular system and different combinations, an optimum solution is available for each area For an optimum cleaning result, we recommend a system length that will allow 3-4 revolutions of the wheel Surface mounted or set in the floor The system can either be accessed via ramps, but the most effective solution is to install into the floor By placing the system in strategic areas where the majority of traffic moves, it creates a dirt collection point where dirt is constantly collected High load-bearing capacity The standard maximum load bearing capacity is 10 tonne per axis. With additional strengthening bars this can be increased to 20 tonnes Longevity guaranteed We offer a lifetime warranty* on the collection trays and grates! The brushes are also robust and will last for over 100,000 vehicle movements. By rotating the brush strips, they will easily last up to 500,000 movements * Warranty applies only for grates and trays Combinable assembly system The CleanTrax ProfilGate® range consists of various models for different applications which can be easily combined This enables you to install the optimum configuration • For cleaning tyres and soles of footwear, as well as disinfection or drying • Install into the floor or surface mount with ramps • For dry or wet cleaning WA R R A N TY
- 12. Spill Control & ContainmentSolutions Skin Care & Hygiene Systems Bins & Waste Recycling Systems Scan with your phone to visit our website Specialist Hygiene and Environmental Solutions for a Clean, Safe and Productive Workplace Request our 186-page Catalogue T. 0845 0700 624 | sales@unisanuk.com Anti-slip Properties Several friction evaluation methods proved that our CleanTrax ProfilGate® models have a low slip risk and are suitable for use as an anti-slip floor covering Food Safety Our high-quality CleanTrax ProfilGate® brushes are in compliance with the FDA, which regulates the contact of plastic materials with food CleanTrax Profilgate Technical Specifications model width length height weight smooth permissible anti-slip grate(s) running total weight property CleanTrax 718mm 980mm 65mm 2 x 30kg ✓ 40t R12 ProfilGate® b65 Ramp b65 718mm 1,500mm 65mm 36kg CleanTrax DryZone b65 718mm 980mm 65mm 2 x 22kg ✓✓✓ 40t CleanTrax 718mm 980mm 55mm 44kg ✓ 20t R12 ProfilGate® b55 CleanTrax DryZone b55 718mm 976mm 55mm 30kg ✓✓✓ 20t Ramp b55 718mm 1,200mm 55mm 32kg 20t CleanTrax 682mm 976mm 45mm 41kg ✓✓ 10t R11 ProfilGate® smooth CleanTrax DryZone 682mm 976mm 45mm 31kg ✓✓✓ 10t smooth 1,352mm 1,940mm 45mm 4 x 41kg ✓✓ 10t CleanTrax 2,024mm 1,940mm 45mm 6 x 41kg ✓✓ 10t R11ProfilGate® Aqua 2,024mm 3,870mm 45mm 12 x 41kg ✓✓ 10t CleanTrax 1,352mm 976mm 45mm 2 x 31kg ✓✓✓ 10t DryZone Aqua 2,024mm 976mm 45mm 3 x 31kg ✓✓✓ 10t CleanTrax 718mm 980mm 55mm 42kg ✓ 20t R12 ProfilGate® b55 GO! Ramp S* ca. 250mm 981mm 55mm ca. 6.6kg 0.1t Ramp F* ca. 250mm 719mm 55mm ca. 4.9kg 0.1t Ramp C* ca. 250mm 250mm 55mm ca. 1.2kg 0.1t *see also configurations (page 9) DIN EN ISO 13287 DIN 51130 DIN 51131