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Liberty Mills Limited


A/51-A, S.I.T.E,                   Tel: +92-21-32578100 / 16
Karachi-75700,                     Fax: +92-21-32561050
                                   Web: www.libertymillslimited.com
Pakistan.                          Email: hometex@libertymillslimited.com
Liberty Mills Limited…….

 Consistent in quality, better environment &
               healthy resources
   To be an Ethical Reliable and Favored Vendor of
    Textiles
   Liberty Mills Limited, located in the industrial heart of Karachi, was
    founded in 1964. From humble beginning it is today one of the
    largest textile processing unit in Pakistan with a production capacity
    of 500,000 square meters of fabric per day. The whole production is
    exported directly and indirectly to customer which include vendors
    of internationally recognize brands, departmental stores and mail
    order firms. We are an ISO 9001 and OEKO TEX Standard 100
    Certified company. Upgrading the quality of our products and
    services, personnel, equipment and infrastructure is an ongoing
    feature of our operation.
Organizational Structure
Organizational Structure

                                                                       CHIEF EXECUTIVE



 Chief Operating Officer “ LHT”




MARKETING          Quality       EXPORT     ACCOUNTS     PROCESSING         D&Q                KNITS     MAINTENANCE       ADMIN      HR &
                  Assurance                                               MANAGMENT                                          &     COMPLIANCE
                                                                                                                          IMPORT


  Director                      Director      CFO           Director          Director




                 GM Quality
                 Assurance



       GM
    Stitching                                                            G. M            General        Chief          General      G.M HR &
                                                          G. M
                                                                        Project          Manager       Engineer        Manager     Compliance
                                                       Processing



     Manager                                             Manager                                       Dpt Chief       Manager     Manager HR&
     Stitching                                          Processing                                     Engineer         Admin      Compliance


                                                                                                                       Manager       Manager
Manager              Q.A       Manager     Manager                                       Manager       Manager          Import     HR&Complian
Marketing         Manager       Export     Accounts                                                     Utility                        ce
                 Stitching /
                 Processing
                                                                                                                       Manager      Manager
                                                                                                                       Security    Fire&safety
$120.00
                                                                             $110



$100.00                                                             $93



 $80.00                                $73                $73

                              $63
                                                $59
 $60.00              $52
            $49


 $40.00



 $20.00



  $0.00
           M /Y     M /Y     M /Y     M /Y     M /Y     M /Y      M /Y      M /Y
          2004/5   2005/6   2006/7   2007/8   2008/9   2009/10   2010/11   2011/12
CERTIFICATION / ACCREDIATION

           Social Accountability 8000 - 2008


           ISO9001:2008



           Oeko-Tex Standard 100 (class I and II)


           Organic Exchange 100 Standard


           Organic Exchange OE blended standard


           Laboratory accredited by ITS
• Target approved for 18 months – GREEN

• H&M approved for 24 months

• Carrefour approved for 12 months

• Wal-mart approved for 12 months – Yellow

• Walt Disney approved for 24 months

• ICS International approved for 12 months
• Target FE approved for 12 months - status 84% GREEN

• Wal-mart FCCA approved for 24 months – status 92% Green

• MGB approved for 24 months – status 94% Green

• Debenhams approved for 12 months – Status satisfactory

• Carrefour approved for 12 months – Status satisfactory
OUR KEY CLIENT’S
 HOME TEXTILES               APPAREL FABRICS

   OTTO Versand                 GAP

   bonprix
   Handelsgesellschaft mbH
                                Jones of New York

   Blanche Porte                Polo

   Siplec (France)              Zara Home

   Turner Bianca                Mango

                                Jordache International
   Target USA
                                (HK) Ltd.

   K-Mart Austalia              J.C. Penny

   Li & Fung
                                Medline Industries, Inc.
   Our company specialize in Woven & Knits, Starting from T-120
    thread count to T-300 thread count 100% cotton satins, also
    including cotton and poly cotton percales etc. etc..



   Sheet sets
   Bed in a Bag
   Comforter sets
   Duvet cover sets
   Curtains
   Furnishing fabrics etc. etc.
PRODUCT OVERVIEW


  SHEET SET         SHEET SET




QUILT COVER SET      SHEET SET
PRODUCT OVERVIEW


BED IN A BAG          BED IN A BAG




COMFORTER SET          COMFORTER SET
Product / Item        Quantity / Month


   Woven Bed Linen       520,000 Sets

   Bed in a Bag           75,000 Sets

   Curtains              100,000 Pairs

   Table Linen            50,000 Pcs
Product / Item        Meter / Month


   Woven Bed Linen   2,210,000 Meter

   Bed in a Bag      900,000   Meter

   Curtains          250,000   Meter

   Table Linen       125,000   Meter
   Processing Capacity 4.1 Million meter /
    month
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2009
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2008
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2007
LIBERTY MILLS LIMITED AT HEIMTEXTIL 2006
PROCESS         MANUFACTURER                ORIGIN     QUANTITY
SINGE / DESIZE          PAREX 3.2 M             GB          1

SINGE / DESIZE       OSTHOF 2.8 M               GB          1


BLEACHING               GOLLER 3.2 M           GERMANY      1



STENTER          MONFORT 2.6 M / 5 CHAMBER     GERMANY      1



STENTER           BABCOCK 2.8 M / 7 CHAMBER    GERMANY      1



STENTER          BRUCKNER 2.4 M / 5 CHAMBER    GERMANY      1
PROCESS   MANUFACTURER        ORIGIN                         QUANTITY
 LIST OF MACHINARY ( PRINTING UNIT )
   STENTER        BRUCKNER 2.4 M / 4 CHAMBER       GERMANY            1


   STENTER          BABCOCK 2 M / 5 CHAMBER        GERMANY            1


  LOOP STEAM /
CURING MACHINE             STORK 380 M / 3.2      NETHERLAND          1



 LOOP STEAM /
CURING MACHINE            STORK 200 M / 3.2       NETHERLAND          1



  CALANDER       RAMISCH KLIENEFER 3.4 / 5 BOWL    GERMANY            1

  CALANDER             RAMISCH NIPCO 3 M           GERMANY            1
PROCESS       MANUFACTURER        ORIGIN                  QUANTITY
LIST OF MACHINARY ( PRINTING UNIT )

 RAISING MACHINE                             ITALY/ CHINA        9


 ROTARY MACHINE     STORK 1850 /20 COLOR     NETHERLAND          1


ROTARY MACHINE     STORK 1800 / 12 COLOR     NETHERLAND          1


PRINTING MACHINE   REGGIANI 3.2 / 16 COLOR       ITALY           2


   SAMPLE TABLE      ZIMMER 3.2 / 30 M         AUSTRIA           1


   SAMPLE TABLE       MBK 2.8 / 15 M          GERMANY            1
PROCESS          MANUFACTURER          ORIGIN     QUANTITY

WINCH SOFT FLOW       BRAZZOLI 600 KGS      ITALY        2

WINCH SOFT FLOW           500 KGS        PAKISTAN        1


WINCH SOFT FLOW          1000 KGS        GERMANY         1


SLITTING MACHINE        BIANCALAUI         ITALY         1
  WITH PADDER

 HOSEIRY WASHING           ARTOS         GERMANY         1


 COLOR KITCHEN              IAS           ITALY          1
  AUTOMATIC
PROCESS         MANUFACTURER      ORIGIN QUANTITY

ENGRAVING (CAD       STORK        NETHERLAND   1
    CAM)

 COMPACTOR          TUBETEX          USA       2


   EMERIZE         SUPER MULLER     GERMANY    1
◦   Bleaching Machine-Goller
◦   Stenter – Monforts
◦   3.2 mtrs wide Sanforizing Machine
◦   Raising Machines
◦   Additional Stitching Floor ( under planning) “about
    100 machines floor with 10,000 sets / day
    production”.
   Bleaching: 5.3 – 5.5 Million mtrs / month
   Stenter: Wider width 9.0 – 9.3 Million mtrs/month & narrow
    width 2.5- 3.0 Million mtrs/month.
   Raising: 1.4 – 1.6 Million mtrs/month.
   Printing: 2.0 – 2.2 million mtrs wider & 0.8 – 1.0 million
    narrow width
   Sanforizing: 1.8 – 2.0 Million mtrs/month
   Stitching: 30,000 sets/day or 780,000 sets/month
Liberty Mills Limited
           ETP Construction Capacity 4,600 m3/day
               (1,000,000 IGPD) Project Details


Technology /Plant Supplier :   ABAMET Environmental Technologies Ltd. -
Turkey
                                     PROTEC Technical Services – Qatar

Technology/System Opted    :   Dissolved Air Floatation + Activated Sludge
System

Construction Company       :   Principal Builders Engineers & Contractors

Project Estimated Cost     :   Pak Rs. 100 million / US$ 1.15 millions

Plant Capacity             :   4,600 m3/d (1,000,000 million gallons per day)
Liberty Mills Limited
ETP Construction Capacity 4,600 m3/day
     (1,000,000 IGPD) Site Pictures
Liberty Mills Limited
ETP Construction Capacity 4,600 m3/day
     (1,000,000 IGPD) Site Pictures
A Model Solar Panel has been installed to save and reduction
of Cost to existing scenario.
Approx 400 Watts Solar panel is ready and demonstrating
with its maximum frequency.
HR Department using 6 to 7 hours Electricity to Solar Panel.
A Model Solar Geyser has been installed to save and
reduction of Cost to existing scenario.
Ability to store 160 Liter Water and provide hot Water to Lab.

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Liberty Mills Limited

  • 1. Liberty Mills Limited A/51-A, S.I.T.E, Tel: +92-21-32578100 / 16 Karachi-75700, Fax: +92-21-32561050 Web: www.libertymillslimited.com Pakistan. Email: hometex@libertymillslimited.com
  • 2. Liberty Mills Limited……. Consistent in quality, better environment & healthy resources
  • 3. To be an Ethical Reliable and Favored Vendor of Textiles
  • 4. Liberty Mills Limited, located in the industrial heart of Karachi, was founded in 1964. From humble beginning it is today one of the largest textile processing unit in Pakistan with a production capacity of 500,000 square meters of fabric per day. The whole production is exported directly and indirectly to customer which include vendors of internationally recognize brands, departmental stores and mail order firms. We are an ISO 9001 and OEKO TEX Standard 100 Certified company. Upgrading the quality of our products and services, personnel, equipment and infrastructure is an ongoing feature of our operation.
  • 6. Organizational Structure CHIEF EXECUTIVE Chief Operating Officer “ LHT” MARKETING Quality EXPORT ACCOUNTS PROCESSING D&Q KNITS MAINTENANCE ADMIN HR & Assurance MANAGMENT & COMPLIANCE IMPORT Director Director CFO Director Director GM Quality Assurance GM Stitching G. M General Chief General G.M HR & G. M Project Manager Engineer Manager Compliance Processing Manager Manager Dpt Chief Manager Manager HR& Stitching Processing Engineer Admin Compliance Manager Manager Manager Q.A Manager Manager Manager Manager Import HR&Complian Marketing Manager Export Accounts Utility ce Stitching / Processing Manager Manager Security Fire&safety
  • 7. $120.00 $110 $100.00 $93 $80.00 $73 $73 $63 $59 $60.00 $52 $49 $40.00 $20.00 $0.00 M /Y M /Y M /Y M /Y M /Y M /Y M /Y M /Y 2004/5 2005/6 2006/7 2007/8 2008/9 2009/10 2010/11 2011/12
  • 8. CERTIFICATION / ACCREDIATION Social Accountability 8000 - 2008 ISO9001:2008 Oeko-Tex Standard 100 (class I and II) Organic Exchange 100 Standard Organic Exchange OE blended standard Laboratory accredited by ITS
  • 9. • Target approved for 18 months – GREEN • H&M approved for 24 months • Carrefour approved for 12 months • Wal-mart approved for 12 months – Yellow • Walt Disney approved for 24 months • ICS International approved for 12 months
  • 10. • Target FE approved for 12 months - status 84% GREEN • Wal-mart FCCA approved for 24 months – status 92% Green • MGB approved for 24 months – status 94% Green • Debenhams approved for 12 months – Status satisfactory • Carrefour approved for 12 months – Status satisfactory
  • 11. OUR KEY CLIENT’S HOME TEXTILES APPAREL FABRICS OTTO Versand GAP bonprix Handelsgesellschaft mbH Jones of New York Blanche Porte Polo Siplec (France) Zara Home Turner Bianca Mango Jordache International Target USA (HK) Ltd. K-Mart Austalia J.C. Penny Li & Fung Medline Industries, Inc.
  • 12. Our company specialize in Woven & Knits, Starting from T-120 thread count to T-300 thread count 100% cotton satins, also including cotton and poly cotton percales etc. etc..  Sheet sets  Bed in a Bag  Comforter sets  Duvet cover sets  Curtains  Furnishing fabrics etc. etc.
  • 13. PRODUCT OVERVIEW SHEET SET SHEET SET QUILT COVER SET SHEET SET
  • 14. PRODUCT OVERVIEW BED IN A BAG BED IN A BAG COMFORTER SET COMFORTER SET
  • 15. Product / Item Quantity / Month  Woven Bed Linen 520,000 Sets  Bed in a Bag 75,000 Sets  Curtains 100,000 Pairs  Table Linen 50,000 Pcs
  • 16. Product / Item Meter / Month  Woven Bed Linen 2,210,000 Meter  Bed in a Bag 900,000 Meter  Curtains 250,000 Meter  Table Linen 125,000 Meter
  • 17. Processing Capacity 4.1 Million meter / month
  • 18. LIBERTY MILLS LIMITED AT HEIMTEXTIL 2009
  • 19. LIBERTY MILLS LIMITED AT HEIMTEXTIL 2008
  • 20. LIBERTY MILLS LIMITED AT HEIMTEXTIL 2007
  • 21. LIBERTY MILLS LIMITED AT HEIMTEXTIL 2006
  • 22. PROCESS MANUFACTURER ORIGIN QUANTITY SINGE / DESIZE PAREX 3.2 M GB 1 SINGE / DESIZE OSTHOF 2.8 M GB 1 BLEACHING GOLLER 3.2 M GERMANY 1 STENTER MONFORT 2.6 M / 5 CHAMBER GERMANY 1 STENTER BABCOCK 2.8 M / 7 CHAMBER GERMANY 1 STENTER BRUCKNER 2.4 M / 5 CHAMBER GERMANY 1
  • 23. PROCESS MANUFACTURER ORIGIN QUANTITY LIST OF MACHINARY ( PRINTING UNIT ) STENTER BRUCKNER 2.4 M / 4 CHAMBER GERMANY 1 STENTER BABCOCK 2 M / 5 CHAMBER GERMANY 1 LOOP STEAM / CURING MACHINE STORK 380 M / 3.2 NETHERLAND 1 LOOP STEAM / CURING MACHINE STORK 200 M / 3.2 NETHERLAND 1 CALANDER RAMISCH KLIENEFER 3.4 / 5 BOWL GERMANY 1 CALANDER RAMISCH NIPCO 3 M GERMANY 1
  • 24. PROCESS MANUFACTURER ORIGIN QUANTITY LIST OF MACHINARY ( PRINTING UNIT ) RAISING MACHINE ITALY/ CHINA 9 ROTARY MACHINE STORK 1850 /20 COLOR NETHERLAND 1 ROTARY MACHINE STORK 1800 / 12 COLOR NETHERLAND 1 PRINTING MACHINE REGGIANI 3.2 / 16 COLOR ITALY 2 SAMPLE TABLE ZIMMER 3.2 / 30 M AUSTRIA 1 SAMPLE TABLE MBK 2.8 / 15 M GERMANY 1
  • 25. PROCESS MANUFACTURER ORIGIN QUANTITY WINCH SOFT FLOW BRAZZOLI 600 KGS ITALY 2 WINCH SOFT FLOW 500 KGS PAKISTAN 1 WINCH SOFT FLOW 1000 KGS GERMANY 1 SLITTING MACHINE BIANCALAUI ITALY 1 WITH PADDER HOSEIRY WASHING ARTOS GERMANY 1 COLOR KITCHEN IAS ITALY 1 AUTOMATIC
  • 26. PROCESS MANUFACTURER ORIGIN QUANTITY ENGRAVING (CAD STORK NETHERLAND 1 CAM) COMPACTOR TUBETEX USA 2 EMERIZE SUPER MULLER GERMANY 1
  • 27.
  • 28.
  • 29. Bleaching Machine-Goller ◦ Stenter – Monforts ◦ 3.2 mtrs wide Sanforizing Machine ◦ Raising Machines ◦ Additional Stitching Floor ( under planning) “about 100 machines floor with 10,000 sets / day production”.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34. Bleaching: 5.3 – 5.5 Million mtrs / month  Stenter: Wider width 9.0 – 9.3 Million mtrs/month & narrow width 2.5- 3.0 Million mtrs/month.  Raising: 1.4 – 1.6 Million mtrs/month.  Printing: 2.0 – 2.2 million mtrs wider & 0.8 – 1.0 million narrow width  Sanforizing: 1.8 – 2.0 Million mtrs/month  Stitching: 30,000 sets/day or 780,000 sets/month
  • 35. Liberty Mills Limited ETP Construction Capacity 4,600 m3/day (1,000,000 IGPD) Project Details Technology /Plant Supplier : ABAMET Environmental Technologies Ltd. - Turkey PROTEC Technical Services – Qatar Technology/System Opted : Dissolved Air Floatation + Activated Sludge System Construction Company : Principal Builders Engineers & Contractors Project Estimated Cost : Pak Rs. 100 million / US$ 1.15 millions Plant Capacity : 4,600 m3/d (1,000,000 million gallons per day)
  • 36. Liberty Mills Limited ETP Construction Capacity 4,600 m3/day (1,000,000 IGPD) Site Pictures
  • 37. Liberty Mills Limited ETP Construction Capacity 4,600 m3/day (1,000,000 IGPD) Site Pictures
  • 38. A Model Solar Panel has been installed to save and reduction of Cost to existing scenario. Approx 400 Watts Solar panel is ready and demonstrating with its maximum frequency. HR Department using 6 to 7 hours Electricity to Solar Panel.
  • 39. A Model Solar Geyser has been installed to save and reduction of Cost to existing scenario. Ability to store 160 Liter Water and provide hot Water to Lab.