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Contract / Construction
     Management



                 November 2006
Presentation Outline
 I.   Introduction
           Project Management

 II. Contract/Construction Management
           Stage 1: Construction Period
           Stage 2: Defects Liability Period

 III. Project Controls
           Schedule Control
          Cost Control
          Quality Control
          Document Control

 IV. Related and Arising Issues - IRAQ
I. Introduction

  – Project Management services for all project phases should be
    provided through well established procedures/processes

  – Project Management activities span the life of projects beginning
    with the conceptual design phase and ending with the defects
    liability and occupancy phase
Project Management Approach

                         Initiate



     Close Out
                                            Plan



             Monitor &
                                Implement
              Control
Major Stakeholders
                                            Client

                  Facility
                                                              Funding Agencies
                 Manager



     Operators
                                                                           Project Manager



                                        Major
                                        Major
   End Users
                                     Stakeholders
                                     Stakeholders
                                                                            Authorities



         Supervision
         Consultants
                                                           Design
                             Construction
                                             Specialized   Consultants
                              Contractors
                                             Consultants
Communication Chart

  Authorities                         Client                    Funding Agencies


                Facility Manager                 Operators/End Users
                                   Project
                                   Manager
                  Expert
                Consultants


                                                  Supervision
                                                  Consultants
                                   Contractors                      Consultant
                                                                     Quantity
 Design Consultants                                               Surveyor (CQS)
Project Manager’s Organisation Chart

                                                Client
                                                Client
                                                                              Consultants’ Local
                                                                               Consultants’ Local
                                                                                    Office
                                                                                     Office
                                             Project Director
                                              Project Director
                                                                             Project Control Board
                                                                              Project Control Board
      Head Office Support
       Head Office Support
                                             Project Manager
                                              Project Manager
                                                                             Administrative Support
                                                                              Administrative Support



Construction                       HSE         QA/QC                  Project
                                                                       Project
 Construction     Contracts
                   Contracts        HSE         QA/QC                                       Technical
                                                                                             Technical
  Manager                        Manager      Manager                 Controls
                                                                       Controls
   Manager        Manager
                   Manager        Manager      Manager                                      Manager
                                                                                             Manager
                                                                      Manager
                                                                       Manager

Package           Contract         HSE        QA/QC            Cost
                                                                Cost          Planning
                                                                               Planning     Technical
                                                                                             Technical
 Package           Contract         HSE        QA/QC        Controllers      Engineers        Team
Engineer
 Engineer       Administrator    Engineer    Engineer        Controllers      Engineers        Team
                 Administrator    Engineer    Engineer
                                                                             Document
                                                                              Document
                                                           IT Specialist
                                                            IT Specialist    Controllers
                                                                              Controllers
Contractor’s Organisation Chart
                                                         Contractor’s
                                                         Contractor’s
                                                        Representative
                                                        Representative


                                      QA/QC Engineer                             Procurement Manager
                                       QA/QC Engineer                             Procurement Manager




                           Project Area 1      Project Area 2    Planning & Doc Admin. & Logistics     Contracting    Financial
   Subcontractors           Project Area 1      Project Area 2    Planning & Doc Admin. & Logistics     Contracting    Financial
    Subcontractors            Manager             Manager            Manager        Manager             Manager       Manager
                               Manager             Manager            Manager        Manager             Manager       Manager



                                                                            Warehouse      Services
                                                                             Warehouse      Services         Accountant
           Surveyor                                                           Dept.         Dept.             Accountant
            Surveyor                                                           Dept.         Dept.
           Manager
            Manager
                                           Site              Planning
                                             Site             Planning               Admin.
                                        Engineer(s)          Engineer                 Admin.                   Cashier
                                         Engineer(s)          Engineer                Dept.                     Cashier
                                                                                       Dept.
   Site
    Site             Technician(s)       Material           Document
Surveyor(s)           Technician(s)       Material           Document
 Surveyor(s)                            Engineer(s)         Engineer
                                         Engineer(s)         Engineer


                                       Technician(s)
                                        Technician(s)
PM scope can cover:

  Project Initiation & Studies
             Period



                  Design Period




                   Tender & Contracting Period




                                  Construction Period




                                          Defects Liability Period
Manage the Construction
II. Contract/Construction Management


  Stage 1: CONSTRUCTION PERIOD
  Stage 2: DEFECTS LIABILITY PERIOD (DLP)
II. Contract/Construction Management
     stage 1: construction period


  Activity 1
 Organization
     and
 Mobilization




 •   Insurance Policies
 •   Performance Security
 •   Advance Payment Guarantee
 •   Notice to Commence
 •   Communication Procedures
II. Contract/Construction Management
   stage 1: construction period


  Activity 1          Activity 2
 Organization       Planning and
     and              Program
 Mobilization


                •     Monitoring Progress
                •     Evaluating Performance
                •     Project Management Software
                •     Logic Network (CPM)
                •     Short Construction Activities
                •     Shop Drawings and Materials Submissions
                •     Procurement Schedules
                •     Quantity, Duration, Cost, Manpower and
                •     Equipment
                •     Resources Schedules and Histograms
                •     Work Breakdown Structures (WBS)
                •     Subcontractors’ Schedules
II. Contract/Construction Management
   stage 1: construction period


  Activity 1            Activity 2          Activity 3
 Organization         Planning and        Survey Check
     and                Program           and Material
 Mobilization                              Information




                •   Verify Staked-Out Centerline, Traverse Points, Control Points and Bench Marks
                •   Adequacy of Borrow Pits and Quarries
                •   Planned Sources, Supply and Testing of Construction Materials
II. Contract/Construction Management
     stage 1: construction period


  Activity 1            Activity 2            Activity 3           Activity 4
 Organization         Planning and          Survey Check          Plan for Site
     and                Program             and Material          Organization
 Mobilization                                Information




 •    Site Facilities Adequacy and Organization
 •    Layout Plan for all Temporary Site Facilities
 •    Check Site Accesses, Temporary Structures, Site Office, Accommodation, Laboratory,
      Stocking Yards, Plant Facilities, Safety Measures, Service Roads, Parking Areas
 •    Sufficiency, Adaptability, Interconnectivity, Suitability, Organization, Quality,
      Performance, Non-Interference with Permanent Works
II. Contract/Construction Management
     stage 1: construction period


  Activity 1           Activity 2          Activity 3          Activity 4      Activity 5
 Organization        Planning and        Survey Check         Plan for Site   Construction
     and               Program           and Material         Organization     Methods
 Mobilization                             Information




 •   Clearly Formulated, Well-Documented Method Statement: Method of
     Construction, Resources, Safety Precautions, Operation’s Duration
 •   Submission and Approval before Occurrence of Planned Early Start of
     Activities
II. Contract/Construction Management
   stage 1: construction period


  Activity 1             Activity 2          Activity 3           Activity 4            Activity 5
 Organization          Planning and        Survey Check          Plan for Site         Construction
     and                 Program           and Material          Organization           Methods
 Mobilization                               Information


                               • Monitor Program, Construction Activities, Resources
                               • Update and Revise Program
          Activity 6           • Periodic Co-Ordination Meetings
        Time Control           • Timely Shop Drawings and Samples Submission
                               • Schedules of Materials and Shop Drawings Submissions and
                                   Approvals tied to Program
                               • Monitor Labor and Plant Productivity, Materials Deliveries
                                  (Long-Lead Items), Identify Shortages
                               • Labor, Plant or Materials Deficiencies
                               • Identify Potential Variance: Scheduled v/s Actual Progress
II. Contract/Construction Management
   stage 1: construction period


  Activity 1             Activity 2           Activity 3          Activity 4          Activity 5
 Organization          Planning and         Survey Check         Plan for Site       Construction
     and                 Program            and Material         Organization         Methods
 Mobilization                                Information


          Activity 6          Activity 7
        Time Control         Cost Control

                                             • Interim Payments
                                             • Cash-Flow Estimate
                                             • Implement Variation Orders
                                             • Control & Monitor Quantities and Variation Orders
                                             w.r.t. Contract Price
II. Contract/Construction Management
     stage 1: construction period


  Activity 1             Activity 2          Activity 3            Activity 4      Activity 5
 Organization          Planning and        Survey Check           Plan for Site   Construction
     and                 Program           and Material           Organization     Methods
 Mobilization                               Information


          Activity 6             Activity 7               Activity 8
        Time Control            Cost Control               Quality
                                                           Control



 •   Project Quality Assurance/Quality Control Plan
 •   Compliance with Safety and Environment Protection
 •   Review and Approval of Materials and Shop Drawings
 •   Inspection of Operations
 •   Inspection and Testing of Materials and Plant
II. Contract/Construction Management
       stage 1: construction period


     Activity 1             Activity 2          Activity 3            Activity 4       Activity 5
    Organization          Planning and        Survey Check           Plan for Site    Construction
        and                 Program           and Material           Organization      Methods
    Mobilization                               Information



             Activity 6              Activity 7              Activity 8
           Time Control             Cost Control              Quality
                                                              Control



•   Inspection of Work before Covering-Up
•   “As-Built” Drawings and “Operation and Maintenance Manuals”
•   List of Outstanding Works prior to Taking-Over

•   Completion of Outstanding Works and Performance during Defects Liability Period
II. Contract/Construction Management
       stage 1: construction period


     Activity 1             Activity 2          Activity 3            Activity 4              Activity 5
    Organization          Planning and        Survey Check           Plan for Site           Construction
        and                 Program           and Material           Organization             Methods
    Mobilization                               Information




             Activity 6              Activity 7              Activity 8                 Activity 9
           Time Control             Cost Control              Quality                Site Meetings &
                                                              Control                Record Keeping

•   Daily Record of Progress of Works
•   Kick-off Site Meeting: Procedures, Means of Communication, Methods for giving Approvals,
    Instructions, Variation Orders, etc.
•   Regular Site Meetings: Monitor Performance and Progress based on Program, Discuss Problems,
    Coordination Issues, etc.
II. Contract/Construction Management
     stage 1: construction period


  Activity 1             Activity 2          Activity 3            Activity 4             Activity 5
 Organization          Planning and        Survey Check           Plan for Site          Construction
     and                 Program           and Material           Organization            Methods
 Mobilization                               Information




          Activity 6              Activity 7              Activity 8                Activity 9
        Time Control             Cost Control              Quality                Site Meetings
                                                           Control                 and Record
                                                                                     Keeping
 •    Daily Diary
 •    Maintain Up-To-Date Information Relevant to Progress, Performance, Quality, Quantities,
      Resources & Cost

 •    Maintain Project Records in Classified and Retrievable Form
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3            Activity 4             Activity 5
 Organization           Planning and           Survey Check           Plan for Site          Construction
     and                  Program              and Material           Organization            Methods
 Mobilization                                   Information




          Activity 6                  Activity 7              Activity 8                Activity 9
        Time Control                 Cost Control              Quality                Site Meetings
                                                               Control                  & Record
                                                                                         Keeping
                                           •    Executive Summary
                       Activity 10
                                           •    Section One: General Information
                        Monthly
                        Progress           •    Section Two: Progress Outline
                        Reports            •    Section Three: Schedules
                                           •    Section Four: Resource Control
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3            Activity 4            Activity 5
 Organization           Planning and           Survey Check           Plan for Site         Construction
     and                  Program              and Material           Organization           Methods
 Mobilization                                   Information




          Activity 6                  Activity 7              Activity 8                Activity 9
        Time Control                 Cost Control              Quality                Site Meetings
                                                               Control                 and Record
                                                                                         Keeping

                       Activity 10         •   Section Five: Cost Control

                        Monthly            •   Section Six: Quality Control
                        Progress           •   Section Seven: Contract Records
                        Reports
                                           •   Section Eight: Progress Photographs
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3                Activity 4             Activity 5
 Organization           Planning and           Survey Check               Plan for Site          Construction
     and                  Program              and Material               Organization            Methods
 Mobilization                                   Information




          Activity 6                  Activity 7                  Activity 8                Activity 9
        Time Control                 Cost Control                  Quality                Site Meetings
                                                                   Control                  & Record
                                                                                             Keeping


                       Activity 10                  Activity 11      •   Identify Potential Claims
                        Monthly                     Claims and       •   Settle Disputes or Differences
                        Progress                     Disputes
                        Reports
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3                Activity 4            Activity 5
 Organization             Planning             Survey Check               Plan for Site         Construction
     and                and Program            and Material               Organization           Methods
 Mobilization                                   Information




          Activity 6                  Activity 7                  Activity 8                Activity 9
        Time Control                 Cost Control                  Quality                Site Meetings
                                                                   Control                  & Record
                                                                                             Keeping

                                                                    •   Implementation of Methods and
                       Activity 10                  Activity 11         Procedures to Minimize the Potential
                        Monthly                     Claims and          Financial and Time Impact of Claims
                        Progress                     Disputes
                                                                    •   Settlement of time/cost claims
                        Reports
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3              Activity 4             Activity 5
 Organization           Planning and           Survey Check             Plan for Site          Construction
     and                  Program              and Material             Organization            Methods
 Mobilization                                   Information




          Activity 6                  Activity 7                Activity 8                Activity 9
        Time Control                 Cost Control             Quality Control           Site Meetings
                                                                                          & Record
                                                                                           Keeping
                       Activity 10                  Activity 11             Activity 12
                        Monthly                     Claims and             Completion of
                        Progress                     Disputes                Works /
                        Reports                                            Taking-Over


                         •   Establish schedule for Testing and Commissioning
                         •   Witness Tests
                         •   Prepare List of Outstanding Works
                         •   Obtain Written Undertaking to Complete any Outstanding Work during DLP
II. Contract/Construction Management
   stage 1: construction period


  Activity 1              Activity 2             Activity 3                Activity 4              Activity 5
 Organization           Planning and           Survey Check               Plan for Site           Construction
     and                  Program              and Material               Organization             Methods
 Mobilization                                   Information




          Activity 6                  Activity 7                  Activity 8                 Activity 9
        Time Control                 Cost Control                  Quality                 Site Meetings
                                                                   Control                   & Record
                                                                                              Keeping
                       Activity 10                  Activity 11                 Activity 12
                        Monthly                     Claims and                 Completion of
                        Progress                     Disputes                    Works /
                        Reports                                                Taking-Over


                        • Issue Taking-Over Certificate
                        • Check Progressively “As-built Drawings”
                        • Review “Operations and Maintenance Manuals”
II. Contract/Construction Management
     stage 2: defects liability period



             Activity 13
            Inspection of
               Works




 •   Inspect and Verify that the Outstanding Works have been Satisfactorily Completed
 •   Remedy Detected Defects
 •   Final Taking-Over of Project at End of Defects Liability Period
II. Contract/Construction Management
  stage 2: defects liability period




       Activity 13                        Activity 14
      Inspection of                     Defects Liability
         Works                            Certificate




              •       Issuance of Defects Liability Certificate
II. Contract/Construction Management
     stage 2: defects liability period




            Activity 13                     Activity 14                      Activity 15
           Inspection of                  Defects Liability               Final Certificate
              Works                         Certificate                   and Final Report




 •   Final Statement submittal after Issuance of Defects Liability Certificate
 •   Issuance of Final Certificate
 •   Final Report
III. PROJECT CONTROLS

 Scope

  - Continuous monitoring of actual project performance (Time, Cost, Quality).

  - Assessing performance and any needed corrective/preventive action.

  - Maintaining accurate and updated information base through the project’s cycle.
Project Controls
Time & Cost

 -   Review time schedule/cash-flow estimate.

 -   Review material submittals/shop drawings schedules.


 -   Record delays and advise on recovery measures.
Project Controls
Time & Cost - BENEFITS
Project Controls of the project schedule will enable:

 Baseline
  –   Identifying Project WBS and Baseline Schedule
  –   Identifying Critical Activities
  –   Resources Requirements
  –   Anticipated Cash Flow (S-Curve)

  Progress and Update
  – Measuring Progress/Performance
  – Identifying delays and sources of delay (through further side analysis)
  – Assessing the need for rescheduling and determining which activities need to be
    rescheduled

  Changes
  – Potential effect of Variation Orders
  – Analyzing Contractors’ Claims for Extension of Time
PLANNING & SCHEDULING

 - Critical Path Method (CPM)

 - Critical Path Activities

 - Logical Relationships

 - Total Float (TF)

 - Free Float (FF)

 - Constraints

 - Resources
REPORTS

          Resources - Histograms
PLANNING & SCHEDULING
SCHEDULE COMPRESSION
 • Shortening the Project Schedule duration without reducing the project scope which
   might increase the project cost.


SCHEDULE UPDATE
 • Starts with monitoring of the project activities, collecting key progress information
   that would be translated into the following at the end of the reporting period (data
   date, time now or as of date):

      Actual Start of progressing/completed activities
      Actual Finish for completed activities
      % complete/remaining duration/expected completion date for progressing activities


   The above information is entered into the Update Schedule and the schedule
   calculation performed.

   • The Updated Schedule is compared to the Baseline Schedule

      The Critical Path may change.
Progress Monitoring & Control
           Baseline Vs. Updated Schedule
ESSENTIAL FACTORS
Construction Contract Documents to specify clearly
the requirements for the construction schedule:

    –   Category of Software (by name or of similar capabilities)
    –   Phasing
    –   Milestones
    –   WBS
    –   Interface with other construction projects
    –   Level of detail
    –   Short activities duration, quantities and cost (based on BOQ), resources (labor and
        equipment)
    –   Activities to include submittal , approval and procurement of materials
    –   Frequency of schedule update and reporting
    –   Type of reports to be submitted (Logic Network, Bar Charts, Tabular, Labor
        Histograms per trade and total, Equipment Histograms per equipment and total, Cost
        in tabular, histogram and S-Curve formats, Earned Value)
    –   Calendar
ESSENTIAL FACTORS

   Project Calendars
   A calendar of working days or shifts that establishes those dates on which activities
   are worked, and nonworking days.
   Nonworking days include holidays.

   A project can have a unique calendar or multi-calendars.

   Example: Activity with duration of 18 working days.
Progress Reporting
Cost Control

  • Review and process interim payments applications
  • Monitor quantities and variation orders
  • Monitor cash flow
  • Evaluate change/variations impact
  • Develop cost forecasts
  • Calculate the earned value
  • Develop, implement, update project cost
  • Monitor/Identify variances between actual/budgeted costs
Report
               Cost (Value)
         Histogram and S – Curve
Earned Value
     Specific technique for measuring performance of work based on activities’ costs

     BCWS: Budgeted cost of work scheduled (Planned Value)

     BCWP: Budgeted cost of work performed (Earned Value)

     ACWP: Actual cost of work performed (Actual Cost)


     Schedule Variance (SV) = BCWP – BCWS

     Cost Variance (CV) = BCWP – ACWP


 •   Schedule Index (SI) = BCWP/BCWS

 •   Cost Index (CI) = BCWP/ACWP
Earned Value




                                         Planned Value
                                          (BCWS)



                                          (BCWP)



               CV                         (ACWP)
                      SV
                                  ACWP
                           BCWS
               BCWP
Variation Order - Form
Quality Control
  Quality is controlled through the following:


  -   Timely inspections and testing of works, materials and production plants

  -   Review and monitoring of Health, Safety and Environment (HSE) plan

  -   Inspection of material sources and list of suppliers

  -   Review and Approval of Materials and Shop Drawings

  -   Review of As-Built drawings and O&M manuals

  -   Submittal of certificates of guarantee

  -   Involvement of third party for laboratory testing

  -   Snag lists implementation
Submittal for approval of materials - Form
Request for Inspection - Form
QA/QC Auditing

 • Oversee QA/QC implementation
 • Oversee inspection/ testing process
 • Issue periodic audit reports
Document Control

 Document Control in construction projects is the management
 of contract documents and the incoming and outgoing
 correspondence and their attachments and their flow to the
 members of the management team for action or information.

 Parties involved are commonly:
  - Client
  - Funding Agency
  - Consultant
  - Contractor
  - Authorities
  - Stakeholders
  - Other
Document Control

  Develop/Implement/Maintain Document Control system
  to cover:

    - Contract Documents
    - Correspondence/Minutes of Meetings
    - Site Correspondence/Reports
    - Drawings Logs
    - Submittals
Document Control
                 Primavera Expedition
 Global Report
Project Documentation


  - A referencing system for all project documents is
    necessary to achieve proper document control and archiving.

  - Referencing system applies to all documents and
    correspondences.
Referencing System
              Example of Drawings Numbering System




            XXXXX                        001-W 001                        1 of 1
  Project Number                                                                         X of Y



              Zone No. or Building No.                                Serial No. (001)



                                          Discipline (Water Supply)
Project IT Network IT Network
             Project

 The project network should be prepared and maintained to serve as a
                Status Yellow = 10Mbps, f lashing = activity Green = 100Mbps, flashing = activity Flashing alternate yellow /green = disabled
                    1     13        2    14         3    15           4        16            5     17             6      18             7       19             8       20
                                                                                                                                                                                      Port 25, 26 = 10/100/1000BASE-T
                                                                                                                                                                                               9      21            10     22            11   23       12     24
                                                                                                                                                                                                                                                                            Pow er/
                                                                                                                                                                                                                                                                            Self Test
                                                                                                                                                                                                                                                                                                                                                                               3C17300 Superstack ® 3 Switch 4226T




 Common Operating Platform that will facilitate and expedite
                                                                                                                                                                                                                                                                                            25/Up           26/Dow n
                                                                                                                                                                                                                                                                     1

                                                                                                                                                                                                                                                                     2

                                                                                                                                                                                                                                                                     3        Alert

                                                                                                                                                                                                                                                                     4      Unit




 management and flow of project documents/information among the
 project parties.                Internet
                                                                                                                                                                                                                                                                                                                                                `


                                                                                                                                                                                                                                                                    Client


                                                                                                                                                                                                                                                                                                             Network Components
                                                                                                                                                                                                                                                                                                                                                                     1    13   2     14       3   15   4   16   5   17   6   18      7   19   8   20   9   21   10   22   11   23   12   24   3CR17450-91
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Fault Power
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         Stack - - S
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Master
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Module - P - S
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Activ ity

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               Unit
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           SuperStack® 3 Switch 3870 24-port




                                                                                                                                                                                                                                                                                                                                                                    Port Status: Green = 1000M, Yellow = 10/100M, Flashing = Activity                                                             21             22          23             24                              `



                                                                                                                                                     `

 Hardware Infrastructure                                      Status Yellow = 10Mbps, flashing = activity Green = 100Mbps, flashing = activity f la shing alternate yellow /green = disabled
                                                                  1       25        2   26        3     27        4    28        5    29         6    30           7   31       8    32
                                                                                                                                                                                                   Port 49, 50 = 10/100/1000BA SE-T
                                                                                                                                                                                                       9    33        10 34           11 35    12 36        13 37   14 38     15 39     16 40       17 41       18 42   19 43   20 44
                                                                                                                                                                                                                                                                                                                                        3C17302 Superstack ® 3 Switch 4250T
                                                                                                                                                                                                                                                                                                                                        21 45       22 46   23 47    24 48




                                                                                                                                                                                                                                                                                                                                                                                1
                                                                                                                                                                                                                                                                                                                                                                                     Pow er/
                                                                                                                                                                                                                                                                                                                                                                                    Self Test


                                                                                                                                                                                                                                                                                                                                                                                                                                                       Security                                                                                                    Software Platforms
                                                                                                                                                                                                                                                                                                                                                                                                  Up




                                                                                                                                                                                                                                                                                                                                                                                                                              Down




                                                                                                                                                                                                                                                                                                                                                                                2

                                                                                                                                                                                                                                                                                                                                                                                3     Alert

                                                                                                                                                                                                                                                                                                                                                                                4    Unit
                                                                                                                                                                                                                                                                                                                                                                                                  49                         50




                                                                                                                                                                                                                                                                                                                                                                                                    Project
                                                                                                                                                                                                                                                                                                                                                                                                  Management
                                                                                                                                                                                                                                                                                                                                                                                                   Software
                                                                                                        Client
 Local Area                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           Project Control
              Internet                                                                                                                                                                                                                                                                                                                                                                                                                                               Firewall                                                                                            Software
  Network                                                                                                                            `




                                                                                                                                                                                                                                  Consultants                                                                                                                                                                                                                                                                                                                  Contractor
   Backup                                                                                                                                                                                                                                                                                                                                           Intrusion                                                                                                                                                                                                      General/Networking
               Cabling                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  Software
   System                                                                                                                                                                                                                                                                                                                                       Prevention System
IV. Related and Arising Issues - IRAQ
  Contract

  •   Definition of Employer/Engineer/Contractor relationships, especially that the
      independent role of the Engineer is not quite common in Iraq. Resolution needed
      through policy and exposure through seminars and workshops.

  •   Respect of design review phase in design-build contracts to avert problems that
      hinder the project’s progress during construction.

  •   Respect of the maximum share of works that can be subcontracted as in the
      Conditions of Contract.

  •   Adherence to Contract requirements for approval of sub-contracts.

  •   Familiarity with FIDIC/World Bank Contracts.
IV. Related and Arising Issues - IRAQ
  Progress & Cost


  •   Project schedule to be properly established and regularly updated by experienced
      planners.

  •   Response to fast track of construction projects is needed.

  •   Adequate human resources and experienced staff to cover projects’ needs.

  •   Delays in procurement of long-lead items.

  •   Delays in possession of parts of Site that fall within sensitive areas.

  •   Expediency to obtain permits.
IV. Related and Arising Issues - IRAQ

  Progress & Cost


  •   Centralization of decision-making on government construction projects.

  •   Delays in processing certified payments.

  •   Monthly submittal of progress reports.

  •   Long procedures for approval of variation orders.

  •   Financial back-up from Contractors’ head offices.

  •   Cash Flow regular updates.
IV. Related and Arising Issues - IRAQ

  Quality

  •   Institution of comprehensive quality plan.


  •   Application of Quality Control procedures:

      - adherence to quality procedures

      - materials conformity to Specifications

      - difficulties associated with testing (central versus site laboratories)


  •   Technical back-up from Contractors’ head offices.
IV. Related and Arising Issues - IRAQ

  Document Control


  • Institution of integrated project document control.



  • Systematic use of proper forms.
THANK YOU

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Contract construction-management142

  • 1. Contract / Construction Management November 2006
  • 2. Presentation Outline I. Introduction Project Management II. Contract/Construction Management Stage 1: Construction Period Stage 2: Defects Liability Period III. Project Controls Schedule Control Cost Control Quality Control Document Control IV. Related and Arising Issues - IRAQ
  • 3. I. Introduction – Project Management services for all project phases should be provided through well established procedures/processes – Project Management activities span the life of projects beginning with the conceptual design phase and ending with the defects liability and occupancy phase
  • 4. Project Management Approach Initiate Close Out Plan Monitor & Implement Control
  • 5. Major Stakeholders Client Facility Funding Agencies Manager Operators Project Manager Major Major End Users Stakeholders Stakeholders Authorities Supervision Consultants Design Construction Specialized Consultants Contractors Consultants
  • 6. Communication Chart Authorities Client Funding Agencies Facility Manager Operators/End Users Project Manager Expert Consultants Supervision Consultants Contractors Consultant Quantity Design Consultants Surveyor (CQS)
  • 7. Project Manager’s Organisation Chart Client Client Consultants’ Local Consultants’ Local Office Office Project Director Project Director Project Control Board Project Control Board Head Office Support Head Office Support Project Manager Project Manager Administrative Support Administrative Support Construction HSE QA/QC Project Project Construction Contracts Contracts HSE QA/QC Technical Technical Manager Manager Manager Controls Controls Manager Manager Manager Manager Manager Manager Manager Manager Manager Package Contract HSE QA/QC Cost Cost Planning Planning Technical Technical Package Contract HSE QA/QC Controllers Engineers Team Engineer Engineer Administrator Engineer Engineer Controllers Engineers Team Administrator Engineer Engineer Document Document IT Specialist IT Specialist Controllers Controllers
  • 8. Contractor’s Organisation Chart Contractor’s Contractor’s Representative Representative QA/QC Engineer Procurement Manager QA/QC Engineer Procurement Manager Project Area 1 Project Area 2 Planning & Doc Admin. & Logistics Contracting Financial Subcontractors Project Area 1 Project Area 2 Planning & Doc Admin. & Logistics Contracting Financial Subcontractors Manager Manager Manager Manager Manager Manager Manager Manager Manager Manager Manager Manager Warehouse Services Warehouse Services Accountant Surveyor Dept. Dept. Accountant Surveyor Dept. Dept. Manager Manager Site Planning Site Planning Admin. Engineer(s) Engineer Admin. Cashier Engineer(s) Engineer Dept. Cashier Dept. Site Site Technician(s) Material Document Surveyor(s) Technician(s) Material Document Surveyor(s) Engineer(s) Engineer Engineer(s) Engineer Technician(s) Technician(s)
  • 9. PM scope can cover: Project Initiation & Studies Period Design Period Tender & Contracting Period Construction Period Defects Liability Period
  • 10.
  • 12. II. Contract/Construction Management Stage 1: CONSTRUCTION PERIOD Stage 2: DEFECTS LIABILITY PERIOD (DLP)
  • 13. II. Contract/Construction Management stage 1: construction period Activity 1 Organization and Mobilization • Insurance Policies • Performance Security • Advance Payment Guarantee • Notice to Commence • Communication Procedures
  • 14. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Organization Planning and and Program Mobilization • Monitoring Progress • Evaluating Performance • Project Management Software • Logic Network (CPM) • Short Construction Activities • Shop Drawings and Materials Submissions • Procurement Schedules • Quantity, Duration, Cost, Manpower and • Equipment • Resources Schedules and Histograms • Work Breakdown Structures (WBS) • Subcontractors’ Schedules
  • 15. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Organization Planning and Survey Check and Program and Material Mobilization Information • Verify Staked-Out Centerline, Traverse Points, Control Points and Bench Marks • Adequacy of Borrow Pits and Quarries • Planned Sources, Supply and Testing of Construction Materials
  • 16. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Organization Planning and Survey Check Plan for Site and Program and Material Organization Mobilization Information • Site Facilities Adequacy and Organization • Layout Plan for all Temporary Site Facilities • Check Site Accesses, Temporary Structures, Site Office, Accommodation, Laboratory, Stocking Yards, Plant Facilities, Safety Measures, Service Roads, Parking Areas • Sufficiency, Adaptability, Interconnectivity, Suitability, Organization, Quality, Performance, Non-Interference with Permanent Works
  • 17. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information • Clearly Formulated, Well-Documented Method Statement: Method of Construction, Resources, Safety Precautions, Operation’s Duration • Submission and Approval before Occurrence of Planned Early Start of Activities
  • 18. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information • Monitor Program, Construction Activities, Resources • Update and Revise Program Activity 6 • Periodic Co-Ordination Meetings Time Control • Timely Shop Drawings and Samples Submission • Schedules of Materials and Shop Drawings Submissions and Approvals tied to Program • Monitor Labor and Plant Productivity, Materials Deliveries (Long-Lead Items), Identify Shortages • Labor, Plant or Materials Deficiencies • Identify Potential Variance: Scheduled v/s Actual Progress
  • 19. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Time Control Cost Control • Interim Payments • Cash-Flow Estimate • Implement Variation Orders • Control & Monitor Quantities and Variation Orders w.r.t. Contract Price
  • 20. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Time Control Cost Control Quality Control • Project Quality Assurance/Quality Control Plan • Compliance with Safety and Environment Protection • Review and Approval of Materials and Shop Drawings • Inspection of Operations • Inspection and Testing of Materials and Plant
  • 21. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Time Control Cost Control Quality Control • Inspection of Work before Covering-Up • “As-Built” Drawings and “Operation and Maintenance Manuals” • List of Outstanding Works prior to Taking-Over • Completion of Outstanding Works and Performance during Defects Liability Period
  • 22. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings & Control Record Keeping • Daily Record of Progress of Works • Kick-off Site Meeting: Procedures, Means of Communication, Methods for giving Approvals, Instructions, Variation Orders, etc. • Regular Site Meetings: Monitor Performance and Progress based on Program, Discuss Problems, Coordination Issues, etc.
  • 23. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control and Record Keeping • Daily Diary • Maintain Up-To-Date Information Relevant to Progress, Performance, Quality, Quantities, Resources & Cost • Maintain Project Records in Classified and Retrievable Form
  • 24. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control & Record Keeping • Executive Summary Activity 10 • Section One: General Information Monthly Progress • Section Two: Progress Outline Reports • Section Three: Schedules • Section Four: Resource Control
  • 25. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control and Record Keeping Activity 10 • Section Five: Cost Control Monthly • Section Six: Quality Control Progress • Section Seven: Contract Records Reports • Section Eight: Progress Photographs
  • 26. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control & Record Keeping Activity 10 Activity 11 • Identify Potential Claims Monthly Claims and • Settle Disputes or Differences Progress Disputes Reports
  • 27. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning Survey Check Plan for Site Construction and and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control & Record Keeping • Implementation of Methods and Activity 10 Activity 11 Procedures to Minimize the Potential Monthly Claims and Financial and Time Impact of Claims Progress Disputes • Settlement of time/cost claims Reports
  • 28. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Control Site Meetings & Record Keeping Activity 10 Activity 11 Activity 12 Monthly Claims and Completion of Progress Disputes Works / Reports Taking-Over • Establish schedule for Testing and Commissioning • Witness Tests • Prepare List of Outstanding Works • Obtain Written Undertaking to Complete any Outstanding Work during DLP
  • 29. II. Contract/Construction Management stage 1: construction period Activity 1 Activity 2 Activity 3 Activity 4 Activity 5 Organization Planning and Survey Check Plan for Site Construction and Program and Material Organization Methods Mobilization Information Activity 6 Activity 7 Activity 8 Activity 9 Time Control Cost Control Quality Site Meetings Control & Record Keeping Activity 10 Activity 11 Activity 12 Monthly Claims and Completion of Progress Disputes Works / Reports Taking-Over • Issue Taking-Over Certificate • Check Progressively “As-built Drawings” • Review “Operations and Maintenance Manuals”
  • 30. II. Contract/Construction Management stage 2: defects liability period Activity 13 Inspection of Works • Inspect and Verify that the Outstanding Works have been Satisfactorily Completed • Remedy Detected Defects • Final Taking-Over of Project at End of Defects Liability Period
  • 31. II. Contract/Construction Management stage 2: defects liability period Activity 13 Activity 14 Inspection of Defects Liability Works Certificate • Issuance of Defects Liability Certificate
  • 32. II. Contract/Construction Management stage 2: defects liability period Activity 13 Activity 14 Activity 15 Inspection of Defects Liability Final Certificate Works Certificate and Final Report • Final Statement submittal after Issuance of Defects Liability Certificate • Issuance of Final Certificate • Final Report
  • 33. III. PROJECT CONTROLS Scope - Continuous monitoring of actual project performance (Time, Cost, Quality). - Assessing performance and any needed corrective/preventive action. - Maintaining accurate and updated information base through the project’s cycle.
  • 34. Project Controls Time & Cost - Review time schedule/cash-flow estimate. - Review material submittals/shop drawings schedules. - Record delays and advise on recovery measures.
  • 35. Project Controls Time & Cost - BENEFITS Project Controls of the project schedule will enable: Baseline – Identifying Project WBS and Baseline Schedule – Identifying Critical Activities – Resources Requirements – Anticipated Cash Flow (S-Curve) Progress and Update – Measuring Progress/Performance – Identifying delays and sources of delay (through further side analysis) – Assessing the need for rescheduling and determining which activities need to be rescheduled Changes – Potential effect of Variation Orders – Analyzing Contractors’ Claims for Extension of Time
  • 36. PLANNING & SCHEDULING - Critical Path Method (CPM) - Critical Path Activities - Logical Relationships - Total Float (TF) - Free Float (FF) - Constraints - Resources
  • 37. REPORTS Resources - Histograms
  • 38. PLANNING & SCHEDULING SCHEDULE COMPRESSION • Shortening the Project Schedule duration without reducing the project scope which might increase the project cost. SCHEDULE UPDATE • Starts with monitoring of the project activities, collecting key progress information that would be translated into the following at the end of the reporting period (data date, time now or as of date): Actual Start of progressing/completed activities Actual Finish for completed activities % complete/remaining duration/expected completion date for progressing activities The above information is entered into the Update Schedule and the schedule calculation performed. • The Updated Schedule is compared to the Baseline Schedule The Critical Path may change.
  • 39. Progress Monitoring & Control Baseline Vs. Updated Schedule
  • 40. ESSENTIAL FACTORS Construction Contract Documents to specify clearly the requirements for the construction schedule: – Category of Software (by name or of similar capabilities) – Phasing – Milestones – WBS – Interface with other construction projects – Level of detail – Short activities duration, quantities and cost (based on BOQ), resources (labor and equipment) – Activities to include submittal , approval and procurement of materials – Frequency of schedule update and reporting – Type of reports to be submitted (Logic Network, Bar Charts, Tabular, Labor Histograms per trade and total, Equipment Histograms per equipment and total, Cost in tabular, histogram and S-Curve formats, Earned Value) – Calendar
  • 41. ESSENTIAL FACTORS Project Calendars A calendar of working days or shifts that establishes those dates on which activities are worked, and nonworking days. Nonworking days include holidays. A project can have a unique calendar or multi-calendars. Example: Activity with duration of 18 working days.
  • 43. Cost Control • Review and process interim payments applications • Monitor quantities and variation orders • Monitor cash flow • Evaluate change/variations impact • Develop cost forecasts • Calculate the earned value • Develop, implement, update project cost • Monitor/Identify variances between actual/budgeted costs
  • 44. Report Cost (Value) Histogram and S – Curve
  • 45. Earned Value Specific technique for measuring performance of work based on activities’ costs BCWS: Budgeted cost of work scheduled (Planned Value) BCWP: Budgeted cost of work performed (Earned Value) ACWP: Actual cost of work performed (Actual Cost) Schedule Variance (SV) = BCWP – BCWS Cost Variance (CV) = BCWP – ACWP • Schedule Index (SI) = BCWP/BCWS • Cost Index (CI) = BCWP/ACWP
  • 46. Earned Value Planned Value (BCWS) (BCWP) CV (ACWP) SV ACWP BCWS BCWP
  • 48. Quality Control Quality is controlled through the following: - Timely inspections and testing of works, materials and production plants - Review and monitoring of Health, Safety and Environment (HSE) plan - Inspection of material sources and list of suppliers - Review and Approval of Materials and Shop Drawings - Review of As-Built drawings and O&M manuals - Submittal of certificates of guarantee - Involvement of third party for laboratory testing - Snag lists implementation
  • 49. Submittal for approval of materials - Form
  • 51. QA/QC Auditing • Oversee QA/QC implementation • Oversee inspection/ testing process • Issue periodic audit reports
  • 52. Document Control Document Control in construction projects is the management of contract documents and the incoming and outgoing correspondence and their attachments and their flow to the members of the management team for action or information. Parties involved are commonly: - Client - Funding Agency - Consultant - Contractor - Authorities - Stakeholders - Other
  • 53. Document Control Develop/Implement/Maintain Document Control system to cover: - Contract Documents - Correspondence/Minutes of Meetings - Site Correspondence/Reports - Drawings Logs - Submittals
  • 54. Document Control Primavera Expedition Global Report
  • 55. Project Documentation - A referencing system for all project documents is necessary to achieve proper document control and archiving. - Referencing system applies to all documents and correspondences.
  • 56. Referencing System Example of Drawings Numbering System XXXXX 001-W 001 1 of 1 Project Number X of Y Zone No. or Building No. Serial No. (001) Discipline (Water Supply)
  • 57. Project IT Network IT Network Project The project network should be prepared and maintained to serve as a Status Yellow = 10Mbps, f lashing = activity Green = 100Mbps, flashing = activity Flashing alternate yellow /green = disabled 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 Port 25, 26 = 10/100/1000BASE-T 9 21 10 22 11 23 12 24 Pow er/ Self Test 3C17300 Superstack ® 3 Switch 4226T Common Operating Platform that will facilitate and expedite 25/Up 26/Dow n 1 2 3 Alert 4 Unit management and flow of project documents/information among the project parties. Internet ` Client Network Components 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 3CR17450-91 Fault Power Stack - - S Master Module - P - S Activ ity Unit SuperStack® 3 Switch 3870 24-port Port Status: Green = 1000M, Yellow = 10/100M, Flashing = Activity 21 22 23 24 ` ` Hardware Infrastructure Status Yellow = 10Mbps, flashing = activity Green = 100Mbps, flashing = activity f la shing alternate yellow /green = disabled 1 25 2 26 3 27 4 28 5 29 6 30 7 31 8 32 Port 49, 50 = 10/100/1000BA SE-T 9 33 10 34 11 35 12 36 13 37 14 38 15 39 16 40 17 41 18 42 19 43 20 44 3C17302 Superstack ® 3 Switch 4250T 21 45 22 46 23 47 24 48 1 Pow er/ Self Test Security Software Platforms Up Down 2 3 Alert 4 Unit 49 50 Project Management Software Client Local Area Project Control Internet Firewall Software Network ` Consultants Contractor Backup Intrusion General/Networking Cabling Software System Prevention System
  • 58. IV. Related and Arising Issues - IRAQ Contract • Definition of Employer/Engineer/Contractor relationships, especially that the independent role of the Engineer is not quite common in Iraq. Resolution needed through policy and exposure through seminars and workshops. • Respect of design review phase in design-build contracts to avert problems that hinder the project’s progress during construction. • Respect of the maximum share of works that can be subcontracted as in the Conditions of Contract. • Adherence to Contract requirements for approval of sub-contracts. • Familiarity with FIDIC/World Bank Contracts.
  • 59. IV. Related and Arising Issues - IRAQ Progress & Cost • Project schedule to be properly established and regularly updated by experienced planners. • Response to fast track of construction projects is needed. • Adequate human resources and experienced staff to cover projects’ needs. • Delays in procurement of long-lead items. • Delays in possession of parts of Site that fall within sensitive areas. • Expediency to obtain permits.
  • 60. IV. Related and Arising Issues - IRAQ Progress & Cost • Centralization of decision-making on government construction projects. • Delays in processing certified payments. • Monthly submittal of progress reports. • Long procedures for approval of variation orders. • Financial back-up from Contractors’ head offices. • Cash Flow regular updates.
  • 61. IV. Related and Arising Issues - IRAQ Quality • Institution of comprehensive quality plan. • Application of Quality Control procedures: - adherence to quality procedures - materials conformity to Specifications - difficulties associated with testing (central versus site laboratories) • Technical back-up from Contractors’ head offices.
  • 62. IV. Related and Arising Issues - IRAQ Document Control • Institution of integrated project document control. • Systematic use of proper forms.