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Journal of Materials Science: Materials in Electronics
https://doi.org/10.1007/s10854-018-9752-2
All-solid-state formation of titania nanotube arrays and their
application in photoelectrochemical water splitting
Arezoo Hosseini1
 · Pawan Kumar1
 · Najia Mahdi1
 · Yun Zhang1
 · Karthik Shankar1
 
Received: 18 June 2018 / Accepted: 25 July 2018
© Springer Science+Business Media, LLC, part of Springer Nature 2018
Abstract
The present work demonstrates for the first time the facile fabrication of ­TiO2 nanotube arrays (TNTAs) by a fluoride-free
solid-state anodization process using ­LiClO4 containing solid polymeric electrolyte. The resulting nanotubes were tested
for photoelectrochemical water splitting. The elimination of liquid electrolytes in electrochemical anodization constitutes
a paradigm shift for the formation of nanoporous and nanotubular metal oxides. Our results open a new area of research
that uses the distinctive properties of solid polymer electrolytes to achieve targeted doping and nano-morphologies. Char-
acterization of the grown TNTAs indicated solid state anodized TNTAs to consist purely of the anatase phase of titania.
The solid-state anodization process provides several advantages over conventional liquid electrolytes such as easy handling
and processing, better charge transport, environmentally benign chemicals and methodology. Photoelectrochemical water
splitting experiments were performed which confirmed the viability of TNTAs grown by the new solid-state process for
photocatalytic applications.
1 Introduction
Electrochemical anodization in liquid electrolytes containing
fluoride ions is currently used to form vertically oriented,
self-organized ­TiO2 nanotube arrays (TNTAs) [1]. TNTAs
are an exciting nanomaterial platform due to their high sur-
face area, tunable size range of the nanopores, n-type semi-
conducting behavior and the possibility of introducing perio-
dicity in both the diameter and organization of the nanotubes
[2]. TNTAs can be used in the form of discrete nanotubes
in liquid suspensions, as thin films on transparent and non-
transparent substrates, and as self-standing membranes
[3–5]. Consequently, TNTAs have found a wide variety of
applications ranging from energy harvesting to photonics
to microfluidics to biomedical devices. The high refractive
index contrast and periodicity achievable in TNTAs ena-
bled researchers to demonstrate interferometric sensors [6]
and photonic crystals [7] using TNTA platforms. The n-type
semiconducting nature of TNTAs coupled with their high
surface area render TNTAs particularly attractive as photo-
catalysts, ultraviolet photodetectors and chemiresistive gas
sensors [8–11]. n-type hollow titania nanotubes also form
an excellent scaffold for the construction of heterojunction
photovoltaic and photocatalytic devices following infiltra-
tion or decoration of the nanotubes by halide perovskites,
conjugated organic semiconductors, noble metal nanoparti-
cles and quantum dots [12, 13]. In TNTA-based photocata-
lysts and solar cells, the engineering of periodicity in one
or more morphological parameters enables the introduction
of nanophotonic enhancements through light trapping and
resonant interaction with photons [14–17]. The chemical
resilience, biocompatibility, self-cleaning ability and high
temperature resistance of TNTAs render them attractive for
size-selective applications such as filtration membranes,
drug delivery, stem cell differentiation and osseo-integration
[18–21]. When we last checked, TNTAs in membrane form
were being commercially sold by at least two vendors.
While numerous liquid electrolyte based anodization reci-
pes have been devised to achieve the controlled growth of
TNTAs, most of them rely on toxic and hazardous fluoride
etchant. Furthermore, tedious handling and processing of
the liquid electrolytic system, and field non-linearities and
Debye length limitations in macroscopic liquid electrochem-
ical cells raise the question of whether the currently used
*	 Pawan Kumar
	pawan@ualberta.ca
*	 Karthik Shankar
	kshankar@ualberta.ca
1
	 Department of Electrical and Computer Engineering,
University of Alberta, 9211 ‑ 116 St, Edmonton,
AB T6G 1H9, Canada
Journal of Materials Science: Materials in Electronics
1 3
TNTAs fabrication process is compatible with mass-produc-
tion, scale-up and the extension to highly curved substrates.
In this report, we demonstrate an all-solid-state process for
the formation of titania nanotubes that dispenses with the
use of liquid electrolytes. A several micrometer-thick film of
a solid polymer electrolyte is used as the anodization elec-
trolyte, thus dramatically simplifying and miniaturizing the
growth apparatus and eliminating the need for a conven-
tional electrochemical cell or Haber–Luggin capillary. The
solid-state electrolyte we propose consists of less toxic lith-
ium perchlorate dissolved in a hydrophilic polymer; we used
polyvinyl alcohol (PVA) and polyvinyl pyrrolidone (PVP)
but in principle polyethylene oxide and other biodegrad-
able polymers could also be used. A major advantage of our
choice of solid-state electrolyte is that ­LiClO4-containing
hydrophilic polymer electrolytes are well-understood, having
been used in all-solid-state supercapacitors, lithium-organic
batteries, dye sensitized solar cells and electrochromic
devices [22–26].
TiO2 exists in three allotropic forms namely anatase,
rutile and brookite. Anatase and rutile with bandgaps of 3.2
and 3.0 eV respectively and corresponding absorption edges
of 389 and 413 nm respectively, are the dominant allotropes
investigated for photocatalytic applications [27–29]. In
anatase form ­Ti4+
ions are surrounded by ­O2−
ions in octa-
hedral manner giving rise to tetragonal geometry while rutile
form has a slight orthorhombic distortion which is respon-
sible for the different bandgaps of the two phases [30]. High
temperature promotes the transformation of anatase to more
stable rutile phase. The anatase form exhibits a higher pho-
tocatalytic and photoelectrochemical performance despite its
larger bandgap owing to an approximately ten times slower
carrier recombination rate in anatase form [31]. Wide band-
gap and appropriate band edge positions (CB, − 0.58 V vs.
NHE at pH 7; VB, + 2.52 V vs. NHE at pH 7) of anatase
­TiO2 produce highly oxidative holes which facilitate the
oxidation of water ­(H2O/O2, + 0.81 V vs. NHE at pH 7) and
organic compounds [32, 33]. As far as oriented and aligned
one-dimensional ­TiO2 nanostructures are concerned—chem-
ical vapor deposition, physical vapor deposition and solvo-
thermal methods predominantly result in the formation of
vertically oriented rutile nanowire arrays [34–36]. On the
other hand, electrochemical anodization is one of the few
methods that can be used to synthesize vertically oriented
anatase nanotube arrays (after thermal annealing) [37]. The
present work demonstrates a facile solid-state anodization
process to synthesize anatase phase TNTAs using PVA and
PVP solid-state electrolyte and ­LiClO4 as etchant, and sub-
sequent application in sunlight driven water splitting.
2 Materials and methods
2.1 Materials
PVA with an average molecular weight of 89,000–98,000
and N,N′-dimethylfomamide (DMF, 99%) were procured
from Aldrich. PVP with an average molecular weight
of 58,000 and ­LiClO4 (99%) were purchased from Acros
organics. All other solvents were of HPLC grade and used
as received.
2.2 Procedure of solid state anodization
Titanium foil (thickness 0.89 mm, 99% purity, Alfa Aesar)
was cut into 1 cm × 2.5 cm pieces to be used as anode,
whereas a platinum sputtered glass substrate of the same
size was used as the cathode for the growth of TNTAs by
electrochemical anodization (Fig. 1a). The electrodes were
cleaned by ultrasonication in acetone, water and then metha-
nol for 10 min each. In order to achieve solid state anodiza-
tion, a solid electrolyte containing PVA, PVP and inorganic
salt ­LiClO4 was prepared. ­LiClO4 works as an etchant to
facilitate nanotube growth while PVP also plays the role of a
plasticizer. Firstly, PVA and ­LiClO4 were dried in a vacuum
oven at 100 °C under 100 mTorr for 5 h to remove moisture.
Then PVA, ­LiClO4 and PVP in a molar ratio of 0.3:1:1 were
added to a minimum volume of DMF to obtain a viscous
mixture. The obtained mixture was stirred and heated for
ca. 1 h at 120 °C to create a semitransparent gel, which was
deposited on the Ti foil whose edges were covered with a
Surlyn spacer (25 µm, Solaronix). Galvanostatic anodiza-
tion was performed at room temperature using a DC power
source as depicted in Fig. 1b and the instantaneous voltage
across the miniature solid-state electrochemical cell was
monitored using a Keithley-4200 semiconductor parameter
analyzer. The amorphous as-prepared TNTAs on Ti foil with
sealed Surlyn window, as observed in Fig. 1c, were gently
rinsed in methanol and dried with nitrogen blow and finally
annealed for 2 h under 450 °C in a tube furnace to induce
crystallization. Figure 1 provides a schematic illustration of
the solid state electrochemical anodization of TNTAs.
2.3 Photoelectrochemical experiments
To probe the applicability of prepared TNTAs in photoelec-
trochemical water splitting, experiments were performed
on a three electrode system using a CHI600D potentiostat
while the photoelectrode was illuminated by near-mono-
chromatic light from light emitting diodes (LEDs). In the
three-electrode system, TNTAs grown on Ti foil and a Pt
sputtered glass were used as the anode (working electrode)
Journal of Materials Science: Materials in Electronics	
1 3
and cathode (counter electrode) respectively, while a satu-
rated KCl solution containing Ag/AgCl glass electrode was
the reference electrode. Prior to measurement, the surface
of the working electrode was sealed with Surlyn in such a
manner that only a circle with 0.3167 cm2
area was exposed
for electrochemical measurement. The electrolyte used was
an aqueous 0.1 M KOH solution. The TNTA photoanode
was irradiated with LED light of different wavelengths and
the obtained photocurrents were measured by linear sweep
voltammetry by sweeping the bias from − 0.8 to + 0.8 V.
LEDs of different wavelength were calibrated with the help
of a photodiode to determine the photon intensity at the
surface of the sample and to obtain comparison data under
identical irradiation conditions. The distance between LED
and TNTAs surface was 5 cm while the measured power
of light at the surface of the samples was adjusted to be
47.7 mW cm−2
for 365, 410, 425, 450, 505, 585, and 640 nm
LEDs by respectively setting their drive current values. The
photocurrent density was calculated by dividing the obtained
current by the exposed surface area. A measurement in
the dark was also performed to compare the observed pho-
tocurrent with the dark current.
2.4 Characterization
The microstructure and morphological features of TNTAs
samples were determined using a Hitachi S-4800 field emis-
sion scanning electron microscope (FESEM). The ultrafine
microstructure of TNTAs was evaluated with the help of
high resolution transmission electron microscopy (HR-TEM)
using a JEOL JEM-ARM200CF S/TEM with EDX work-
ing at an acceleration voltage of 200 kV. The samples for
TEM were prepared by scratching the surface of the Ti sub-
strate using a blade to detach the nanotubes. The obtained
sample was suspended in methanol to make a very dilute
solution followed by deposition on a carbon coated cop-
per TEM grid and dried. The phase structure and crystal-
line nature of TNTAs were discerned by X-ray diffraction
patterns acquired using a Bruker D8 X-ray diffractometer
(XRD) with a Cu Kα radiation source (λ = 1.5406 Å). The
characteristic Raman scattering energies of the TNTAs were
collected using a Nicolet Omega XR Raman microscope
with a laser excitation wavelength of 532 nm and an incident
power of 24 mW cm−2
.
3 Results and discussion
FESEM images of TNTAs cross-section and top-view are
displayed in Fig. 2a, b, respectively. The FESEM images
show that solid-state anodization triggers the growth of a
uniform nanotubular ­TiO2 layer over Ti foil having a layer of
thickness ∼ 2 µm and an average diameter ∼ 50–60 nm. Top
view electron micrographs confirm the existence of an open
top end. Further, it can be seen from the SEM top view that
some regions were not fully occupied with nanotubes which
represents imperfect growth in comparison to liquid-based
anodization. HRTEM images of nanotube samples were
Fig. 1  Schematic illustration of solid-state anodization of TNTAs: a deposition of ­LiClO4:PVA:PVP gel over Ti foil having Surlyn window, b
solid state anodization by applying constant current and c growth of TNTAs on Ti foil
Journal of Materials Science: Materials in Electronics
1 3
collected to determine fine structure of TNAs (Fig. 2c–e).
The TEM images of TNTAs at 50 nm scale bar show hol-
low nanotube structures (Fig. 2c). The external diameter and
wall-thickness in the TEM image at 20 nm scale was calcu-
lated to be ∼ 40–45 and ∼ 15–16 nm respectively (Fig. 2d).
Further resolution at 5 nm scale reveals lattice fringes pos-
sessing interplanar d-spacing of 0.33 nm, corresponding to
the (101) plane of anatase ­TiO2 (Fig. 2e, inset). The presence
of sharp spots in selected area electron diffraction pattern
(SAED) of TNTAs due to (101), (004), (200) and (211) lat-
tice plane confirms the presence of crystalline anatase form
­TiO2 (Fig. 2f).
The crystalline nature and phase composition of solid-
state synthesized ­TiO2 nanotubes structures were investi-
gated using XRD. The XRD pattern of TNTAs exhibits vari-
ous diffraction peaks at 25.37°, 48.09°, 53.95° and 55.05°
indexed to (101), (200), (105) and (211) planes of tetragonal
anatase ­TiO2 respectively, consistent with JCPDS # 21-1272
Fig. 2  FESEM images of
TNTAs showing: a cross-
section, b top-view and c–e HR-
TEM images at scale bar of 50,
20 and 5 nm respectively. The
inset in e shows the interplanar
d spacing, and f SAED pattern
Journal of Materials Science: Materials in Electronics	
1 3
[38] and previously reported literature (Fig. 3) [39, 40]. The
absence of any peak related to rutile or brookite phases in
the XRD pattern of TNTAs confirms phase-pure anatase
TNTAs. The intense peaks in the X-ray diffractogram indi-
cate that the ­TiO2 nanotubes were well crystallized. The
XRD peaks of TNTAs were comparable to those formed by
anodization in EG-based liquid electrolyte [41]. Addition-
ally, the average grain size of nanotubes was calculated using
the Scherrer equation (Eq. 1).
where L is the average crystallite size, K is a dimensionless
constant related to crystallite shape (assumed as 0.9), λ is the
wavelength of X-rays in nm (0.154 nm, source Cu Kα), β is
the peak width at half of the maximum intensity in radians
(obtained from FWHM of (101) anatase peak), and θ is the
Bragg angle. From the expression, the average crystallite
size of TNTAs was found to be ~ 36 nm.
The Raman spectrum for the TNTAs is shown in Fig. 4
where characteristic peaks are seen at 157, 207, 402, 514
and 632 cm−1
that were indexed to the ­Eg, ­Eg, ­B1g, ­B1g+A1g
and ­Eg active mode vibrations of tetragonal anatase phase
­TiO2. No peak for rutile phase ­TiO2 was observed [42–47],
which indicates the phase purity of the prepared samples,
consistent with XRD results. A shift of the Raman signal
(except for the 514 cm−1
peak) was observed for solid state
grown TNTAs. These variations in the Raman peaks were
attributed to the presence of defects originating in the solid-
state electrolyte method, compared to the liquid electrolyte
based anodization method of producing ­TiO2 nanotubes.
Further, carbon doping from the residual polymeric matrix
during the annealing process might contribute to a shift of
the Raman peaks.
(1)L = K𝜆/𝛽 cos 𝜃
In conventional aqueous and organic electrolytes, the
growth of TNTAs occurs first by oxidation of the Ti to
produce a barrier layer (hence decreasing the anodization
current), followed by pitting (a slight increase in current)
and then pore ordering and barrier layer thickening (a slow
monotonic decrease in anodization current) [48–50]. Thus,
observation of the anodization current transient provides
an effective means to understand, monitor and optimize the
TNTA growth process. However, in the solid-state elec-
trolytes used in this study, an unusual featureless plateau
in the anodization transient was observed for the growth
of TNTAs (see Fig. 5a, b). Thus, the fundamental pro-
cesses and dynamic equilibria governing the formation of
TNTAs in ­LiClO4-containing solid polymer electrolytes
could be somewhat different from the situation in liquid
electrolytes, and require further study and elucidation. It
is also well-established that the initial stages of the anodic
growth of TNTAs in liquid electrolytes are limited by the
solid-state transport of ions through the barrier layer [51].
Mass transport limitations are known to occur later in the
anodization process when the nanotube length is already
significant ( 1 µm) due to which the diffusion of fluo-
ride ions to the barrier layer as well as the diffusion of
freshly created protons (Ti + 2H2O ⟶ TiO2 + 4H+
) away
from the barrier layer, becomes the rate limiting step. In
the all-solid-state anodic synthesis of ­TiO2 nanotubes, the
higher viscosity and concomitantly lower ionic mobility
in solid polymer electrolytes may generate mass-transport
limited growth much earlier than in liquid electrolytes. A
detailed study of the mechanism(s) governing all-solid-
state growth of TNTAs is outside the scope of the present
study but is planned in follow-up work.
Fig. 3  X-ray diffraction pattern of TNTA showing the presence of
anatase. The Ti peaks are due to the substrate Fig. 4  Raman spectra of solid state grown TNTAs
Journal of Materials Science: Materials in Electronics
1 3
UV–Vis diffuse reflectance spectra of TNTAs show a
sharp absorption band around 360 nm due to transition of
electrons from valence band to conduction band (O 1s → Ti
3d) (Fig. 6a). The UV–Vis diffuse reflectance spectrum
of TNTAs was used to generate a Tauc Plot, from which
the bandgap of the TNTAs was determined to be 3.05 eV
(Fig. 6a, inset). The long band tail in the UV–Vis spectra
indicates the presence of defects remaining after the calcina-
tion step [52].
The grown TNTAs were tested for photoelectrochemical
measurements in 0.1 M KOH (pH 13) electrolyte to validate
the applicability in solar energy harvesting. For the measure-
ment, TNTAs and Pt were used as the working and counter
electrode and the obtained photocurrents were measured
with respect to Ag/AgCl reference electrode. The TNTA
photoanode was irradiated with light from different LEDs.
After absorption of light of sufficient energy, electron hole
pairs are produced in ­TiO2, which is an n-type semiconduc-
tor. The photogenerated electrons in the conduction band of
­TiO2 are extracted by the positive anode and migrate to Pt
cathode via the external circuit where they generate hydro-
gen at cathode. The photogenerated holes in the valence
band are used for the oxidation of water or ­OH−
to generate
oxygen, electrons at the anode.
Figure 6b shows linear sweep voltammograms of TNTAs
measured at different incident optical wavelengths while
maintaining identical illumination intensity (47.7 W cm−2
)
under irradiation with different LEDs. Under dark condi-
tions a miniscule current density was observed. The highest
TiO2 → TiO2
(
h+
+ e−
−
)
(Photoexcitation)
OH−
− + 4h+
→ O2 + 2H2O at anode
4H2O + 4e−
− → 2H2 + 4OH−
− at cathode
current density was observed for the 365 nm wavelength
which was 0.85 mA cm−2
at 0.6 V applied bias (vs. Ag/
AgCl). Significant photocurrents were observed even at
higher wavelengths which might originate from defect-
mediated excitation. Applied bias photoconversion effi-
ciency (ABPCE %) values for TNTA samples at various
wavelengths were calculated and plotted against applied
potential at reversible hydrogen electrode (RHE) scale—this
is shown in the inset of Fig. 6b.
4 Conclusion
We have demonstrated the formation of TNTAs in a solid
electrolyte containing ­LiClO4, PVA and PVP. ­LiClO4 salt
works as etchant and facilitates nanotube formation while
PVA and PVP provide dissolved moisture and hydroxyl
groups for oxidation while also enabling the transport of
ions in the solid state. The nanotubes were grown on Ti
foil by using deposited solid electrolyte and applying a
constant current. The TNTAs obtained in solid electrolyte
system were composed of the anatase phase and exhibited
comparable morphological and crystalline features as ­TiO2
nanotubes grown in liquid electrolytes. Compactness of fab-
rication apparatus, highly efficient use of reagents, easy han-
dling and processing, use of less toxic inorganic salts and the
possibility of use of a biodegradable polymer matrix, makes
the process more versatile and environment-friendly. The
applicability of the titania nanotube arrays grown using the
solid-state anodization route in photoelectrochemical water
splitting was examined under illumination by LEDs of dif-
ferent wavelengths. The solid-state grown TNTAs exhibited
promising photocurrent response which demonstrates the
viability of the solid state anodization process for future
applications.
Fig. 5  a Potential difference between the cathode and the anode mon-
itored during the galvanostatic all-solid-state anodization of Ti foil
with the compliance set to 125 V and b cell current monitored during
the potentiostatic all-solid-state anodization of Ti foil at 80 V with the
compliance set to 10 mA
Journal of Materials Science: Materials in Electronics	
1 3
Acknowledgements  The authors thank the Natural Sciences and
Engineering Research Council of Canada (NSERC, Grant No. 06630),
Future Energy Systems (Grant No. T12-P002), the Canada Foundation
for Innovation (CFI, Grant No. 24661), and CMC Microsystems (Grant
No. 5824) for direct and indirect (equipment use) financial support.
We acknowledge the UofA Nanofab and staff therein, and the National
Research Council-National Institute for Nanotechnology (NRC-NINT)
(particularly Dr. Kai Cui) for use of characterization facilities and assis-
tance with instrument use.
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Hosseini2018 article all-solid-state_formationoftita

  • 1. Vol.:(0123456789)1 3 Journal of Materials Science: Materials in Electronics https://doi.org/10.1007/s10854-018-9752-2 All-solid-state formation of titania nanotube arrays and their application in photoelectrochemical water splitting Arezoo Hosseini1  · Pawan Kumar1  · Najia Mahdi1  · Yun Zhang1  · Karthik Shankar1   Received: 18 June 2018 / Accepted: 25 July 2018 © Springer Science+Business Media, LLC, part of Springer Nature 2018 Abstract The present work demonstrates for the first time the facile fabrication of ­TiO2 nanotube arrays (TNTAs) by a fluoride-free solid-state anodization process using ­LiClO4 containing solid polymeric electrolyte. The resulting nanotubes were tested for photoelectrochemical water splitting. The elimination of liquid electrolytes in electrochemical anodization constitutes a paradigm shift for the formation of nanoporous and nanotubular metal oxides. Our results open a new area of research that uses the distinctive properties of solid polymer electrolytes to achieve targeted doping and nano-morphologies. Char- acterization of the grown TNTAs indicated solid state anodized TNTAs to consist purely of the anatase phase of titania. The solid-state anodization process provides several advantages over conventional liquid electrolytes such as easy handling and processing, better charge transport, environmentally benign chemicals and methodology. Photoelectrochemical water splitting experiments were performed which confirmed the viability of TNTAs grown by the new solid-state process for photocatalytic applications. 1 Introduction Electrochemical anodization in liquid electrolytes containing fluoride ions is currently used to form vertically oriented, self-organized ­TiO2 nanotube arrays (TNTAs) [1]. TNTAs are an exciting nanomaterial platform due to their high sur- face area, tunable size range of the nanopores, n-type semi- conducting behavior and the possibility of introducing perio- dicity in both the diameter and organization of the nanotubes [2]. TNTAs can be used in the form of discrete nanotubes in liquid suspensions, as thin films on transparent and non- transparent substrates, and as self-standing membranes [3–5]. Consequently, TNTAs have found a wide variety of applications ranging from energy harvesting to photonics to microfluidics to biomedical devices. The high refractive index contrast and periodicity achievable in TNTAs ena- bled researchers to demonstrate interferometric sensors [6] and photonic crystals [7] using TNTA platforms. The n-type semiconducting nature of TNTAs coupled with their high surface area render TNTAs particularly attractive as photo- catalysts, ultraviolet photodetectors and chemiresistive gas sensors [8–11]. n-type hollow titania nanotubes also form an excellent scaffold for the construction of heterojunction photovoltaic and photocatalytic devices following infiltra- tion or decoration of the nanotubes by halide perovskites, conjugated organic semiconductors, noble metal nanoparti- cles and quantum dots [12, 13]. In TNTA-based photocata- lysts and solar cells, the engineering of periodicity in one or more morphological parameters enables the introduction of nanophotonic enhancements through light trapping and resonant interaction with photons [14–17]. The chemical resilience, biocompatibility, self-cleaning ability and high temperature resistance of TNTAs render them attractive for size-selective applications such as filtration membranes, drug delivery, stem cell differentiation and osseo-integration [18–21]. When we last checked, TNTAs in membrane form were being commercially sold by at least two vendors. While numerous liquid electrolyte based anodization reci- pes have been devised to achieve the controlled growth of TNTAs, most of them rely on toxic and hazardous fluoride etchant. Furthermore, tedious handling and processing of the liquid electrolytic system, and field non-linearities and Debye length limitations in macroscopic liquid electrochem- ical cells raise the question of whether the currently used * Pawan Kumar pawan@ualberta.ca * Karthik Shankar kshankar@ualberta.ca 1 Department of Electrical and Computer Engineering, University of Alberta, 9211 ‑ 116 St, Edmonton, AB T6G 1H9, Canada
  • 2. Journal of Materials Science: Materials in Electronics 1 3 TNTAs fabrication process is compatible with mass-produc- tion, scale-up and the extension to highly curved substrates. In this report, we demonstrate an all-solid-state process for the formation of titania nanotubes that dispenses with the use of liquid electrolytes. A several micrometer-thick film of a solid polymer electrolyte is used as the anodization elec- trolyte, thus dramatically simplifying and miniaturizing the growth apparatus and eliminating the need for a conven- tional electrochemical cell or Haber–Luggin capillary. The solid-state electrolyte we propose consists of less toxic lith- ium perchlorate dissolved in a hydrophilic polymer; we used polyvinyl alcohol (PVA) and polyvinyl pyrrolidone (PVP) but in principle polyethylene oxide and other biodegrad- able polymers could also be used. A major advantage of our choice of solid-state electrolyte is that ­LiClO4-containing hydrophilic polymer electrolytes are well-understood, having been used in all-solid-state supercapacitors, lithium-organic batteries, dye sensitized solar cells and electrochromic devices [22–26]. TiO2 exists in three allotropic forms namely anatase, rutile and brookite. Anatase and rutile with bandgaps of 3.2 and 3.0 eV respectively and corresponding absorption edges of 389 and 413 nm respectively, are the dominant allotropes investigated for photocatalytic applications [27–29]. In anatase form ­Ti4+ ions are surrounded by ­O2− ions in octa- hedral manner giving rise to tetragonal geometry while rutile form has a slight orthorhombic distortion which is respon- sible for the different bandgaps of the two phases [30]. High temperature promotes the transformation of anatase to more stable rutile phase. The anatase form exhibits a higher pho- tocatalytic and photoelectrochemical performance despite its larger bandgap owing to an approximately ten times slower carrier recombination rate in anatase form [31]. Wide band- gap and appropriate band edge positions (CB, − 0.58 V vs. NHE at pH 7; VB, + 2.52 V vs. NHE at pH 7) of anatase ­TiO2 produce highly oxidative holes which facilitate the oxidation of water ­(H2O/O2, + 0.81 V vs. NHE at pH 7) and organic compounds [32, 33]. As far as oriented and aligned one-dimensional ­TiO2 nanostructures are concerned—chem- ical vapor deposition, physical vapor deposition and solvo- thermal methods predominantly result in the formation of vertically oriented rutile nanowire arrays [34–36]. On the other hand, electrochemical anodization is one of the few methods that can be used to synthesize vertically oriented anatase nanotube arrays (after thermal annealing) [37]. The present work demonstrates a facile solid-state anodization process to synthesize anatase phase TNTAs using PVA and PVP solid-state electrolyte and ­LiClO4 as etchant, and sub- sequent application in sunlight driven water splitting. 2 Materials and methods 2.1 Materials PVA with an average molecular weight of 89,000–98,000 and N,N′-dimethylfomamide (DMF, 99%) were procured from Aldrich. PVP with an average molecular weight of 58,000 and ­LiClO4 (99%) were purchased from Acros organics. All other solvents were of HPLC grade and used as received. 2.2 Procedure of solid state anodization Titanium foil (thickness 0.89 mm, 99% purity, Alfa Aesar) was cut into 1 cm × 2.5 cm pieces to be used as anode, whereas a platinum sputtered glass substrate of the same size was used as the cathode for the growth of TNTAs by electrochemical anodization (Fig. 1a). The electrodes were cleaned by ultrasonication in acetone, water and then metha- nol for 10 min each. In order to achieve solid state anodiza- tion, a solid electrolyte containing PVA, PVP and inorganic salt ­LiClO4 was prepared. ­LiClO4 works as an etchant to facilitate nanotube growth while PVP also plays the role of a plasticizer. Firstly, PVA and ­LiClO4 were dried in a vacuum oven at 100 °C under 100 mTorr for 5 h to remove moisture. Then PVA, ­LiClO4 and PVP in a molar ratio of 0.3:1:1 were added to a minimum volume of DMF to obtain a viscous mixture. The obtained mixture was stirred and heated for ca. 1 h at 120 °C to create a semitransparent gel, which was deposited on the Ti foil whose edges were covered with a Surlyn spacer (25 µm, Solaronix). Galvanostatic anodiza- tion was performed at room temperature using a DC power source as depicted in Fig. 1b and the instantaneous voltage across the miniature solid-state electrochemical cell was monitored using a Keithley-4200 semiconductor parameter analyzer. The amorphous as-prepared TNTAs on Ti foil with sealed Surlyn window, as observed in Fig. 1c, were gently rinsed in methanol and dried with nitrogen blow and finally annealed for 2 h under 450 °C in a tube furnace to induce crystallization. Figure 1 provides a schematic illustration of the solid state electrochemical anodization of TNTAs. 2.3 Photoelectrochemical experiments To probe the applicability of prepared TNTAs in photoelec- trochemical water splitting, experiments were performed on a three electrode system using a CHI600D potentiostat while the photoelectrode was illuminated by near-mono- chromatic light from light emitting diodes (LEDs). In the three-electrode system, TNTAs grown on Ti foil and a Pt sputtered glass were used as the anode (working electrode)
  • 3. Journal of Materials Science: Materials in Electronics 1 3 and cathode (counter electrode) respectively, while a satu- rated KCl solution containing Ag/AgCl glass electrode was the reference electrode. Prior to measurement, the surface of the working electrode was sealed with Surlyn in such a manner that only a circle with 0.3167 cm2 area was exposed for electrochemical measurement. The electrolyte used was an aqueous 0.1 M KOH solution. The TNTA photoanode was irradiated with LED light of different wavelengths and the obtained photocurrents were measured by linear sweep voltammetry by sweeping the bias from − 0.8 to + 0.8 V. LEDs of different wavelength were calibrated with the help of a photodiode to determine the photon intensity at the surface of the sample and to obtain comparison data under identical irradiation conditions. The distance between LED and TNTAs surface was 5 cm while the measured power of light at the surface of the samples was adjusted to be 47.7 mW cm−2 for 365, 410, 425, 450, 505, 585, and 640 nm LEDs by respectively setting their drive current values. The photocurrent density was calculated by dividing the obtained current by the exposed surface area. A measurement in the dark was also performed to compare the observed pho- tocurrent with the dark current. 2.4 Characterization The microstructure and morphological features of TNTAs samples were determined using a Hitachi S-4800 field emis- sion scanning electron microscope (FESEM). The ultrafine microstructure of TNTAs was evaluated with the help of high resolution transmission electron microscopy (HR-TEM) using a JEOL JEM-ARM200CF S/TEM with EDX work- ing at an acceleration voltage of 200 kV. The samples for TEM were prepared by scratching the surface of the Ti sub- strate using a blade to detach the nanotubes. The obtained sample was suspended in methanol to make a very dilute solution followed by deposition on a carbon coated cop- per TEM grid and dried. The phase structure and crystal- line nature of TNTAs were discerned by X-ray diffraction patterns acquired using a Bruker D8 X-ray diffractometer (XRD) with a Cu Kα radiation source (λ = 1.5406 Å). The characteristic Raman scattering energies of the TNTAs were collected using a Nicolet Omega XR Raman microscope with a laser excitation wavelength of 532 nm and an incident power of 24 mW cm−2 . 3 Results and discussion FESEM images of TNTAs cross-section and top-view are displayed in Fig. 2a, b, respectively. The FESEM images show that solid-state anodization triggers the growth of a uniform nanotubular ­TiO2 layer over Ti foil having a layer of thickness ∼ 2 µm and an average diameter ∼ 50–60 nm. Top view electron micrographs confirm the existence of an open top end. Further, it can be seen from the SEM top view that some regions were not fully occupied with nanotubes which represents imperfect growth in comparison to liquid-based anodization. HRTEM images of nanotube samples were Fig. 1  Schematic illustration of solid-state anodization of TNTAs: a deposition of ­LiClO4:PVA:PVP gel over Ti foil having Surlyn window, b solid state anodization by applying constant current and c growth of TNTAs on Ti foil
  • 4. Journal of Materials Science: Materials in Electronics 1 3 collected to determine fine structure of TNAs (Fig. 2c–e). The TEM images of TNTAs at 50 nm scale bar show hol- low nanotube structures (Fig. 2c). The external diameter and wall-thickness in the TEM image at 20 nm scale was calcu- lated to be ∼ 40–45 and ∼ 15–16 nm respectively (Fig. 2d). Further resolution at 5 nm scale reveals lattice fringes pos- sessing interplanar d-spacing of 0.33 nm, corresponding to the (101) plane of anatase ­TiO2 (Fig. 2e, inset). The presence of sharp spots in selected area electron diffraction pattern (SAED) of TNTAs due to (101), (004), (200) and (211) lat- tice plane confirms the presence of crystalline anatase form ­TiO2 (Fig. 2f). The crystalline nature and phase composition of solid- state synthesized ­TiO2 nanotubes structures were investi- gated using XRD. The XRD pattern of TNTAs exhibits vari- ous diffraction peaks at 25.37°, 48.09°, 53.95° and 55.05° indexed to (101), (200), (105) and (211) planes of tetragonal anatase ­TiO2 respectively, consistent with JCPDS # 21-1272 Fig. 2  FESEM images of TNTAs showing: a cross- section, b top-view and c–e HR- TEM images at scale bar of 50, 20 and 5 nm respectively. The inset in e shows the interplanar d spacing, and f SAED pattern
  • 5. Journal of Materials Science: Materials in Electronics 1 3 [38] and previously reported literature (Fig. 3) [39, 40]. The absence of any peak related to rutile or brookite phases in the XRD pattern of TNTAs confirms phase-pure anatase TNTAs. The intense peaks in the X-ray diffractogram indi- cate that the ­TiO2 nanotubes were well crystallized. The XRD peaks of TNTAs were comparable to those formed by anodization in EG-based liquid electrolyte [41]. Addition- ally, the average grain size of nanotubes was calculated using the Scherrer equation (Eq. 1). where L is the average crystallite size, K is a dimensionless constant related to crystallite shape (assumed as 0.9), λ is the wavelength of X-rays in nm (0.154 nm, source Cu Kα), β is the peak width at half of the maximum intensity in radians (obtained from FWHM of (101) anatase peak), and θ is the Bragg angle. From the expression, the average crystallite size of TNTAs was found to be ~ 36 nm. The Raman spectrum for the TNTAs is shown in Fig. 4 where characteristic peaks are seen at 157, 207, 402, 514 and 632 cm−1 that were indexed to the ­Eg, ­Eg, ­B1g, ­B1g+A1g and ­Eg active mode vibrations of tetragonal anatase phase ­TiO2. No peak for rutile phase ­TiO2 was observed [42–47], which indicates the phase purity of the prepared samples, consistent with XRD results. A shift of the Raman signal (except for the 514 cm−1 peak) was observed for solid state grown TNTAs. These variations in the Raman peaks were attributed to the presence of defects originating in the solid- state electrolyte method, compared to the liquid electrolyte based anodization method of producing ­TiO2 nanotubes. Further, carbon doping from the residual polymeric matrix during the annealing process might contribute to a shift of the Raman peaks. (1)L = K𝜆/𝛽 cos 𝜃 In conventional aqueous and organic electrolytes, the growth of TNTAs occurs first by oxidation of the Ti to produce a barrier layer (hence decreasing the anodization current), followed by pitting (a slight increase in current) and then pore ordering and barrier layer thickening (a slow monotonic decrease in anodization current) [48–50]. Thus, observation of the anodization current transient provides an effective means to understand, monitor and optimize the TNTA growth process. However, in the solid-state elec- trolytes used in this study, an unusual featureless plateau in the anodization transient was observed for the growth of TNTAs (see Fig. 5a, b). Thus, the fundamental pro- cesses and dynamic equilibria governing the formation of TNTAs in ­LiClO4-containing solid polymer electrolytes could be somewhat different from the situation in liquid electrolytes, and require further study and elucidation. It is also well-established that the initial stages of the anodic growth of TNTAs in liquid electrolytes are limited by the solid-state transport of ions through the barrier layer [51]. Mass transport limitations are known to occur later in the anodization process when the nanotube length is already significant ( 1 µm) due to which the diffusion of fluo- ride ions to the barrier layer as well as the diffusion of freshly created protons (Ti + 2H2O ⟶ TiO2 + 4H+ ) away from the barrier layer, becomes the rate limiting step. In the all-solid-state anodic synthesis of ­TiO2 nanotubes, the higher viscosity and concomitantly lower ionic mobility in solid polymer electrolytes may generate mass-transport limited growth much earlier than in liquid electrolytes. A detailed study of the mechanism(s) governing all-solid- state growth of TNTAs is outside the scope of the present study but is planned in follow-up work. Fig. 3  X-ray diffraction pattern of TNTA showing the presence of anatase. The Ti peaks are due to the substrate Fig. 4  Raman spectra of solid state grown TNTAs
  • 6. Journal of Materials Science: Materials in Electronics 1 3 UV–Vis diffuse reflectance spectra of TNTAs show a sharp absorption band around 360 nm due to transition of electrons from valence band to conduction band (O 1s → Ti 3d) (Fig. 6a). The UV–Vis diffuse reflectance spectrum of TNTAs was used to generate a Tauc Plot, from which the bandgap of the TNTAs was determined to be 3.05 eV (Fig. 6a, inset). The long band tail in the UV–Vis spectra indicates the presence of defects remaining after the calcina- tion step [52]. The grown TNTAs were tested for photoelectrochemical measurements in 0.1 M KOH (pH 13) electrolyte to validate the applicability in solar energy harvesting. For the measure- ment, TNTAs and Pt were used as the working and counter electrode and the obtained photocurrents were measured with respect to Ag/AgCl reference electrode. The TNTA photoanode was irradiated with light from different LEDs. After absorption of light of sufficient energy, electron hole pairs are produced in ­TiO2, which is an n-type semiconduc- tor. The photogenerated electrons in the conduction band of ­TiO2 are extracted by the positive anode and migrate to Pt cathode via the external circuit where they generate hydro- gen at cathode. The photogenerated holes in the valence band are used for the oxidation of water or ­OH− to generate oxygen, electrons at the anode. Figure 6b shows linear sweep voltammograms of TNTAs measured at different incident optical wavelengths while maintaining identical illumination intensity (47.7 W cm−2 ) under irradiation with different LEDs. Under dark condi- tions a miniscule current density was observed. The highest TiO2 → TiO2 ( h+ + e− − ) (Photoexcitation) OH− − + 4h+ → O2 + 2H2O at anode 4H2O + 4e− − → 2H2 + 4OH− − at cathode current density was observed for the 365 nm wavelength which was 0.85 mA cm−2 at 0.6 V applied bias (vs. Ag/ AgCl). Significant photocurrents were observed even at higher wavelengths which might originate from defect- mediated excitation. Applied bias photoconversion effi- ciency (ABPCE %) values for TNTA samples at various wavelengths were calculated and plotted against applied potential at reversible hydrogen electrode (RHE) scale—this is shown in the inset of Fig. 6b. 4 Conclusion We have demonstrated the formation of TNTAs in a solid electrolyte containing ­LiClO4, PVA and PVP. ­LiClO4 salt works as etchant and facilitates nanotube formation while PVA and PVP provide dissolved moisture and hydroxyl groups for oxidation while also enabling the transport of ions in the solid state. The nanotubes were grown on Ti foil by using deposited solid electrolyte and applying a constant current. The TNTAs obtained in solid electrolyte system were composed of the anatase phase and exhibited comparable morphological and crystalline features as ­TiO2 nanotubes grown in liquid electrolytes. Compactness of fab- rication apparatus, highly efficient use of reagents, easy han- dling and processing, use of less toxic inorganic salts and the possibility of use of a biodegradable polymer matrix, makes the process more versatile and environment-friendly. The applicability of the titania nanotube arrays grown using the solid-state anodization route in photoelectrochemical water splitting was examined under illumination by LEDs of dif- ferent wavelengths. The solid-state grown TNTAs exhibited promising photocurrent response which demonstrates the viability of the solid state anodization process for future applications. Fig. 5  a Potential difference between the cathode and the anode mon- itored during the galvanostatic all-solid-state anodization of Ti foil with the compliance set to 125 V and b cell current monitored during the potentiostatic all-solid-state anodization of Ti foil at 80 V with the compliance set to 10 mA
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