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THE COMPANY

ORMAMACCHINE is a leading Italian factory specialized in the production of automatic pressing
plants for: PU sandwich panels, composite materials, plastic, rubber, wood and metal.
With a production capacity of 900 plants/year, 150 employees, 5 production units (all located in
Italy) and 40 years experience, Ormamacchine grants a high professionality, competence and
technology.
With its production units integrated network, R&D laboratories and service centers,
Ormamacchine fulfills its customer needs with high efficiency and high performance products in
different fields.

OUR CONTACTS
ORMAMACCHINE SPA
VIALE LOMBARDIA 47
TORRE BOLDONE (BG)
ITALY
TEL +39 035 364011 - FAX +39 035 346290
E-MAIL: comm@ormamacchine.it - WEBSITE: www.ormamacchine.it – SKYPE: ormamacchine

1
POLYURETHANE AND COMPOSITE MATERIAL DIVISION
The PU and Composite Material Division has
its operational circle in different fields such as:
PU panels foaming and gluing (discontinuous plants)
printing and coupling of kevlar, fiberglass, carbon fiber panels
"solid surface" materials thermoforming (with membrane)
Polyester resin printing at high or low pressure
Medium/low pressure vacuum embossing to transfer fiberglass + phenolic resins
Phenolic resins and fiberglass printing at high/low pressure
Thermal and acoustic panel coupling with PU adhesives
Aluminium honeycomb sandwich panel coupling by pressing with epoxy, PU and EVA film
adhesives

______________________________
Since the last 10 years a special attention has been focused to the reintroduction in the production cycle
of recycled materials
Having this in mind we have created the "eco friendly" section of our division that cares about the
production of plants (grinding, pressing, cutting) suitable for recycled materials such as: cork,
tetrapak®, rubber, natural fibers and many others.
A close and constant cooperation with the main "market players", allows Ormamacchine to face different
technological challenges always finding the most suitable solutions.

2
DISCONTINUOUS PLANT FOR PU PANELS FOAMING
AND GLUING
MATERIALS
FACINGS: SHEETS, FIBERGLASS, WOOD, PVC,
PAPERS
CORE: PUR/PIR DENSITY 40 KG/M³

FIELDS
- COLD ROOMS, COLD STORAGES, REFRIGERATED TRUCKS
- INDUSTRIAL BUILDINGS, CLEANROOMS, DOORS
- INDUSTRIAL DOORS
- TELCOM SHELTERS

PROCESSES:
FOAMING OR COUPLING BY GLUING
PRESSURE: 1 kg/cm² (approx.)
TEMPERATURE : between 40 and 70°C
CYCLE TIME: according to the thickness

3
CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS PANELS
MATERIALS
CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS
FABRICS

FIELDS
AERONAUTIC
NAUTICAL
AUTOMOTIVE
MEDICAL
TELECOMMUNICATION
TEXTILE

PROCESSES:
PRINTING AND COUPLING
PRESSURE: between 1 and 10 kg/cm²
TEMPERATURE : from 120 to 200°C
CYCLE TIME : according to the material to be processed

4
SOLID SURFACE
MATERIALS
Avonite®, Corian®, Creanit®, Hanex®, Harmony®, HiMacs®,
Polifen®, Plexicor®, Staron®, Wilsonart®, Pral®

FIELDS
KITCHEN FURNITURE
BATHROOM FURNITURE
INTERIOR DESIGN
PROCESS
THERMOFORMING WITH MEMBRANE
DEPRESSURE : about 0,5 kg/cm² with vacuum
TEMPERATURE : about 160°C
CYCLE TIME : according to the material thickness

5
SHEET MOULDING COMPOUND
MATERIALS
Polyester resins (+ wood or other
materials)
Phenolic foams + resins

FIELDS
FURNISHINGS
AUTOMOTIVE
CONSTRUCTION

PROCESSES:
HIGH LOW PRESSURE PRINTING
PRESSURE : between 5 and 50 kg/cm²
TEMPERATURE : about 170°C
WORKING CYCLE TIME : between 2 and 6 minutes

6
RESIN TRANSFER MOULDING
MATERIALS
Fiberglass and resins

FIELDS
AUTOMOTIVE
RAILWAY
NAUTICAL

PROCESSES:
PRINTING AND TRANSFER BY VACUUM AT HIGH/MEDIUM
PRESSURE
PRESSURE: between 1 and 10 kg/cm²
TEMPERATURE : -------CYCLE TIME : according to the to the product (average
time 3/5 minutes)

7
THERMAL AND ACOUSTIC INSULATING SANDWICH PANELS
MATERIALS
Metal sheet (or other coverings) + mineral wool/cork/rubber

FIELDS
CONSTRUCTION
AUTOMOTIVE
RAILWAY
NAUTICAL

PROCESSES:
COUPLING WITH HOT OR COLD PRESSING WITH PU
ADHESIVES
PRESSURE : 0,2-2 kg/cm²
TEMPERATURE : between 50-90°C
CYCLE TIME : according the product

8
ALUMINIUM HONEYCOMB SANWICH PANELS
MATERIALS
FACES: Aluminium, PVC,HPL, other materials
CORE: Aluminium honeycomb in different thicknesses

FIELDS
CONSTRUCTION (public areas)
HOTELS
RAILWAY (walls)
NAUTICAL (walls)

PROCESSES:
COUPLING BY PRESSING USING EPOXY, PU AND EVA FILM
ADHESIVES
PRESSURE : 1-5 kg/cm²
TEMPERATURE : between 80°C and 180°C
CYCLE TIME : according thickness and kind of covering

9
ECO FRIENDLY
MATERIALS
MATERIALS FROM RECYCLING PROCESS AS: RUBBER, CORK,
TETRAPAK®, NATURAL FIBERS, EXPANDED FOAMS
EXTRUDED POLYSTYRENE

FIELDS
CONSTRUCTION: FLOORS, ACOUSTIC AND THERMAL
INSULATING PANELS, PLAYGROUNDS, ZOOTECHNICS,
CIVIL BUILDING INSULATION

PROCESSES:
GRINDING, MIXING WITH GLUE, PRESSING, CUTTING
PRESSURE : 2-10 kg/cm²
TEMPERATURE : up to 200°C (according materials, cycle
hot/cold); with or without glue (DIE) - cold pressing
(polystyrene)
CYCLE TIME : according the materials

10
SOME PLANTS AND MACHINES

DUPLEX – MACHINE FOR SOLID SURFACE SHAPING

11
SOME PLANTS AND MACHINES

PXE – DISCONTINUOUS PLANT FOR FOAMED SANDWICH PANELS

12
SOME PLANTS AND MACHINES

13
SG – PLANT TO PRODUCE PANELS MADE BY RECYCLED CORK/RUBBER
SOME PLANTS AND MACHINES

PFS/S – PLANT FOR AUTOMOTIVE COMPONENTS

14

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Composites

  • 1. THE COMPANY ORMAMACCHINE is a leading Italian factory specialized in the production of automatic pressing plants for: PU sandwich panels, composite materials, plastic, rubber, wood and metal. With a production capacity of 900 plants/year, 150 employees, 5 production units (all located in Italy) and 40 years experience, Ormamacchine grants a high professionality, competence and technology. With its production units integrated network, R&D laboratories and service centers, Ormamacchine fulfills its customer needs with high efficiency and high performance products in different fields. OUR CONTACTS ORMAMACCHINE SPA VIALE LOMBARDIA 47 TORRE BOLDONE (BG) ITALY TEL +39 035 364011 - FAX +39 035 346290 E-MAIL: comm@ormamacchine.it - WEBSITE: www.ormamacchine.it – SKYPE: ormamacchine 1
  • 2. POLYURETHANE AND COMPOSITE MATERIAL DIVISION The PU and Composite Material Division has its operational circle in different fields such as: PU panels foaming and gluing (discontinuous plants) printing and coupling of kevlar, fiberglass, carbon fiber panels "solid surface" materials thermoforming (with membrane) Polyester resin printing at high or low pressure Medium/low pressure vacuum embossing to transfer fiberglass + phenolic resins Phenolic resins and fiberglass printing at high/low pressure Thermal and acoustic panel coupling with PU adhesives Aluminium honeycomb sandwich panel coupling by pressing with epoxy, PU and EVA film adhesives ______________________________ Since the last 10 years a special attention has been focused to the reintroduction in the production cycle of recycled materials Having this in mind we have created the "eco friendly" section of our division that cares about the production of plants (grinding, pressing, cutting) suitable for recycled materials such as: cork, tetrapak®, rubber, natural fibers and many others. A close and constant cooperation with the main "market players", allows Ormamacchine to face different technological challenges always finding the most suitable solutions. 2
  • 3. DISCONTINUOUS PLANT FOR PU PANELS FOAMING AND GLUING MATERIALS FACINGS: SHEETS, FIBERGLASS, WOOD, PVC, PAPERS CORE: PUR/PIR DENSITY 40 KG/M³ FIELDS - COLD ROOMS, COLD STORAGES, REFRIGERATED TRUCKS - INDUSTRIAL BUILDINGS, CLEANROOMS, DOORS - INDUSTRIAL DOORS - TELCOM SHELTERS PROCESSES: FOAMING OR COUPLING BY GLUING PRESSURE: 1 kg/cm² (approx.) TEMPERATURE : between 40 and 70°C CYCLE TIME: according to the thickness 3
  • 4. CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS PANELS MATERIALS CARBON FIBER, KEVLAR, FIBERGLASS, PREPREGS FABRICS FIELDS AERONAUTIC NAUTICAL AUTOMOTIVE MEDICAL TELECOMMUNICATION TEXTILE PROCESSES: PRINTING AND COUPLING PRESSURE: between 1 and 10 kg/cm² TEMPERATURE : from 120 to 200°C CYCLE TIME : according to the material to be processed 4
  • 5. SOLID SURFACE MATERIALS Avonite®, Corian®, Creanit®, Hanex®, Harmony®, HiMacs®, Polifen®, Plexicor®, Staron®, Wilsonart®, Pral® FIELDS KITCHEN FURNITURE BATHROOM FURNITURE INTERIOR DESIGN PROCESS THERMOFORMING WITH MEMBRANE DEPRESSURE : about 0,5 kg/cm² with vacuum TEMPERATURE : about 160°C CYCLE TIME : according to the material thickness 5
  • 6. SHEET MOULDING COMPOUND MATERIALS Polyester resins (+ wood or other materials) Phenolic foams + resins FIELDS FURNISHINGS AUTOMOTIVE CONSTRUCTION PROCESSES: HIGH LOW PRESSURE PRINTING PRESSURE : between 5 and 50 kg/cm² TEMPERATURE : about 170°C WORKING CYCLE TIME : between 2 and 6 minutes 6
  • 7. RESIN TRANSFER MOULDING MATERIALS Fiberglass and resins FIELDS AUTOMOTIVE RAILWAY NAUTICAL PROCESSES: PRINTING AND TRANSFER BY VACUUM AT HIGH/MEDIUM PRESSURE PRESSURE: between 1 and 10 kg/cm² TEMPERATURE : -------CYCLE TIME : according to the to the product (average time 3/5 minutes) 7
  • 8. THERMAL AND ACOUSTIC INSULATING SANDWICH PANELS MATERIALS Metal sheet (or other coverings) + mineral wool/cork/rubber FIELDS CONSTRUCTION AUTOMOTIVE RAILWAY NAUTICAL PROCESSES: COUPLING WITH HOT OR COLD PRESSING WITH PU ADHESIVES PRESSURE : 0,2-2 kg/cm² TEMPERATURE : between 50-90°C CYCLE TIME : according the product 8
  • 9. ALUMINIUM HONEYCOMB SANWICH PANELS MATERIALS FACES: Aluminium, PVC,HPL, other materials CORE: Aluminium honeycomb in different thicknesses FIELDS CONSTRUCTION (public areas) HOTELS RAILWAY (walls) NAUTICAL (walls) PROCESSES: COUPLING BY PRESSING USING EPOXY, PU AND EVA FILM ADHESIVES PRESSURE : 1-5 kg/cm² TEMPERATURE : between 80°C and 180°C CYCLE TIME : according thickness and kind of covering 9
  • 10. ECO FRIENDLY MATERIALS MATERIALS FROM RECYCLING PROCESS AS: RUBBER, CORK, TETRAPAK®, NATURAL FIBERS, EXPANDED FOAMS EXTRUDED POLYSTYRENE FIELDS CONSTRUCTION: FLOORS, ACOUSTIC AND THERMAL INSULATING PANELS, PLAYGROUNDS, ZOOTECHNICS, CIVIL BUILDING INSULATION PROCESSES: GRINDING, MIXING WITH GLUE, PRESSING, CUTTING PRESSURE : 2-10 kg/cm² TEMPERATURE : up to 200°C (according materials, cycle hot/cold); with or without glue (DIE) - cold pressing (polystyrene) CYCLE TIME : according the materials 10
  • 11. SOME PLANTS AND MACHINES DUPLEX – MACHINE FOR SOLID SURFACE SHAPING 11
  • 12. SOME PLANTS AND MACHINES PXE – DISCONTINUOUS PLANT FOR FOAMED SANDWICH PANELS 12
  • 13. SOME PLANTS AND MACHINES 13 SG – PLANT TO PRODUCE PANELS MADE BY RECYCLED CORK/RUBBER
  • 14. SOME PLANTS AND MACHINES PFS/S – PLANT FOR AUTOMOTIVE COMPONENTS 14