This document provides disassembly and assembly instructions for a torque converter in a 980G wheel loader. The disassembly section describes 55 steps to fully disassemble the torque converter into individual components. These include removing bolts, gears, seals, bearings and other parts. The assembly section then describes 11 steps to reassemble components such as installing bearings, seals, gears and housing pieces using various tools.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, plates, and pins. Detailed illustrations are provided to show how to disassemble each component using the required tools. Safety precautions are noted such as using lifting equipment due to component weights over 50kg.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, and other parts. Detailed illustrations are provided to show how to remove each component using the required tools. Safety precautions are noted, such as using lifting equipment due to the heavy weights involved.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to access and remove the components.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, plates, and pins. Detailed illustrations are provided to show how to disassemble each component using the required tools. Safety precautions are noted such as using lifting equipment due to component weights over 50kg.
This document provides disassembly instructions for a 980H wheel loader torque converter in 3 sentences:
It outlines 56 steps to disassemble the individual components of the torque converter like removing bolts, gears, bearings, seals, and other parts using various tools like push-pullers, bearing pullers, and presses. The purpose is to take the torque converter fully apart in order to service or replace components like bearings, seals, and other wear items. Detailed illustrations accompany each step to show how to remove each part from the torque converter.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, plates, and pins. Detailed illustrations are provided to show how to disassemble each component using the required tools. Safety precautions are noted such as using lifting equipment due to component weights over 50kg.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, and other parts. Detailed illustrations are provided to show how to remove each component using the required tools. Safety precautions are noted, such as using lifting equipment due to the heavy weights involved.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to access and remove the components.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 50 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, gears, carriers, housings, pistons, seals, plates, and pins. Detailed illustrations are provided to show how to disassemble each component using the required tools. Safety precautions are noted such as using lifting equipment due to component weights over 50kg.
This document provides disassembly instructions for a 980H wheel loader torque converter in 3 sentences:
It outlines 56 steps to disassemble the individual components of the torque converter like removing bolts, gears, bearings, seals, and other parts using various tools like push-pullers, bearing pullers, and presses. The purpose is to take the torque converter fully apart in order to service or replace components like bearings, seals, and other wear items. Detailed illustrations accompany each step to show how to remove each part from the torque converter.
This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting the importance of cleanliness and applying oil to bearings during assembly. Required tools are listed for specific disassembly and assembly steps.
This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a freewheel stator in the torque converter of a 980H wheel loader. It lists over 50 steps and required tools to disassemble all components of the torque converter. These include removing housing assemblies, gears, seals, bearings, and other internal parts. The assembly section provides the reverse steps and notes on cleanliness and lubrication to reassemble the torque converter.
This document provides disassembly instructions for a 980H wheel loader torque converter in 3 sentences:
It outlines 56 steps to disassemble the individual components of the torque converter like removing bolts, gears, bearings, seals, and other parts using various tools like push-pullers, bearing pullers, and presses. The purpose is to take the torque converter fully apart in order to service or replace components like bearings, seals, and other wear items. Detailed illustrations accompany each step to show how to remove each part from the torque converter.
This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting the importance of cleanliness during assembly. Required tools are listed for each step.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting that cleanliness and applying oil to bearings is important. Required tools are listed for specific removal and installation steps.
This document provides disassembly instructions for the planetary transmission of a 992G wheel loader. It lists over 60 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, housings, gears, carriers, shafts, seals, bearings, and other parts. Detailed illustrations are provided to identify each component. Required tools are listed, and safety precautions like proper lifting equipment are noted due to component weights over 50 kg.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plate, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, springs, gears, and other parts. Required tools are listed. Keeping components in their original sequence is noted.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement while keeping components in their original order.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement while keeping components in their original order.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to disassemble the various transmission components, including removing covers, manifolds, valves, housings, gears, carriers, shafts, seals, and other parts. Detailed illustrations accompany each step. Required tools include stands, brackets, drivers, clamps, and lifting equipment. Safety precautions are noted such as using lifting equipment to handle heavy parts.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It lists over 50 steps to fully disassemble the component, removing individual parts like bearings, seals, gears, and housings. It then provides over 20 steps for reassembling the component, instructing the installer to clean all parts thoroughly and apply oil before assembling using various tools. The document is intended to guide maintenance technicians in servicing this drivetrain component.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It lists over 50 steps to fully disassemble the component, removing individual parts like bearings, seals, gears, and housings. It then provides over 20 steps for reassembling the component, instructing the installer to clean all parts thoroughly and apply oil before assembling using various tools. The document is intended to guide maintenance technicians in servicing this drivetrain component.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
Massey Ferguson MF 384 S TRACTOR (- 300993) Parts Catalogue Manual Instant Do...onyvzcwadtu05
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This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting the importance of cleanliness and applying oil to bearings during assembly. Required tools are listed for specific disassembly and assembly steps.
This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a freewheel stator in the torque converter of a 980H wheel loader. It lists over 50 steps and required tools to disassemble all components of the torque converter. These include removing housing assemblies, gears, seals, bearings, and other internal parts. The assembly section provides the reverse steps and notes on cleanliness and lubrication to reassemble the torque converter.
This document provides disassembly instructions for a 980H wheel loader torque converter in 3 sentences:
It outlines 56 steps to disassemble the individual components of the torque converter like removing bolts, gears, bearings, seals, and other parts using various tools like push-pullers, bearing pullers, and presses. The purpose is to take the torque converter fully apart in order to service or replace components like bearings, seals, and other wear items. Detailed illustrations accompany each step to show how to remove each part from the torque converter.
This document provides instructions for disassembling and assembling the freewheel stator component of a 980H wheel loader torque converter. It lists over 50 individual steps to remove parts like bearings, gears, seals, and housings. Tools required include various pullers, drivers, and pins. Cleanliness is emphasized during assembly, with parts cleaned and oiled before being pressed or installed in the specified order.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting the importance of cleanliness during assembly. Required tools are listed for each step.
This document provides disassembly and assembly instructions for a 980H wheel loader torque converter. It includes 56 steps to disassemble the various components of the torque converter such as removing bearings, gears, seals, and housings. The assembly section provides instructions to reassemble the components in the reverse order, noting that cleanliness and applying oil to bearings is important. Required tools are listed for specific removal and installation steps.
This document provides disassembly instructions for the planetary transmission of a 992G wheel loader. It lists over 60 steps to disassemble the various transmission components. These include removing covers, manifolds, valves, housings, gears, carriers, shafts, seals, bearings, and other parts. Detailed illustrations are provided to identify each component. Required tools are listed, and safety precautions like proper lifting equipment are noted due to component weights over 50 kg.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plate, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, springs, gears, and other parts. Required tools are listed. Keeping components in their original sequence is noted.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement while keeping components in their original order.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to fully disassemble the transmission, including removing components like clutches, carriers, gears, seals, and housings. Detailed illustrations accompany each step. Safety precautions and required tools are also outlined. The goal is to separate all individual parts for maintenance or replacement while keeping components in their original order.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It lists over 60 steps to disassemble the various transmission components, including removing covers, manifolds, valves, housings, gears, carriers, shafts, seals, and other parts. Detailed illustrations accompany each step. Required tools include stands, brackets, drivers, clamps, and lifting equipment. Safety precautions are noted such as using lifting equipment to handle heavy parts.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It lists over 50 steps to fully disassemble the component, removing individual parts like bearings, seals, gears, and housings. It then provides over 20 steps for reassembling the component, instructing the installer to clean all parts thoroughly and apply oil before assembling using various tools. The document is intended to guide maintenance technicians in servicing this drivetrain component.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It lists over 50 steps to fully disassemble the component, removing individual parts like bearings, seals, gears, and housings. It then provides over 20 steps for reassembling the component, instructing the installer to clean all parts thoroughly and apply oil before assembling using various tools. The document is intended to guide maintenance technicians in servicing this drivetrain component.
This document provides disassembly and assembly instructions for the freewheel stator component of the torque converter in a 980H wheel loader. It includes 56 steps to fully disassemble the component, listing all required tools. It also provides assembly instructions, noting the importance of cleanliness and applying oil to bearings before reassembly.
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This document provides instructions for assembling the main hydraulic pump on an excavator model. It lists the required tools and parts. It then provides 49 steps with accompanying illustrations, describing how to install each component of the pump in detail, including bearings, seals, pistons, springs, and valves. The final step instructs the technician to install the assembled pump.
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4) Precisely assembling the components in reverse order, taking care with sealing surfaces.
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This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
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1. Product: WHEEL LOADER
Model: 980G WHEEL LOADER 9CM
Configuration: 980G Wheel Loader 9CM00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
980G Wheel Loader Power Train
Media Number -SENR5877-07 Publication Date -01/09/2004 Date Updated -23/09/2004
i04400923
Torque Converter - Disassemble - Heavy Duty
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B
8B-7548 Push-Puller 1
8B-7550 Leg 2
8H-0684 Ratchet Wrench 1
8B-7560 Step Plate 1
8H-0663 Bearing Puller Attachment 1
C
8B-7548 Push-Puller 1
8H-0684 Ratchet Wrench 1
8B-7549 Leg 2
5P-4808 Cap 2
8B-7554 Bearing Cup Puller Attachment 1
D
5F-7343 Bearing Puller Attachment 1
1P-0520 Driver Group 1
E 1P-0520 Driver Group 1
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2. Start By:
a. Separate the torque converter from the transmission and from the output transfer gears.
Refer to Disassembly and Assembly, "Torque Converter from Transmission, Output
Transfer Gears - Separate" for the machine that is being serviced.
1. Place the torque converter housing assembly on wood blocks.
Illustration 1 g00503225
2. Remove eight bolts (1) and the washers from torque converter housing assembly (2).
Illustration 2 g00503286
3. Install Tooling (A) to torque converter housing assembly (2), as shown. Attach a hoist and
suitable lifting chains to Tooling (A).
4. Use three 3/8" - 16 NC forcing screws (3) to loosen housing assembly (2) from the torque
converter.
5. Use the hoist to remove housing assembly (2) from the torque converter. The weight of
housing assembly (2) is 120 kg (265 lb).
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3. Illustration 3 g00503287
6. Remove O-ring seal (4) from torque converter housing assembly (2).
Illustration 4 g00503288
7. Remove thirteen bolts (5) and the washers from pump adapter (6) and torque converter
housing assembly (2).
Illustration 5 g00503289
8. Use three 3/8" - 16 NC forcing screws (7) to remove pump adapter (6) from torque
converter housing assembly (2).
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4. Illustration 6 g00503291
9. Remove bearing cup (8), O-ring seal (10) and shims (9) from pump adapter (6).
Illustration 7 g00503292
10. Remove pump drive gear (11) from torque converter housing assembly (2).
Illustration 8 g00503294
11. Use Tooling (B) to remove bearing cones (12) from each side to pump drive gear (11).
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5. Illustration 9 g00503296
12. Use Tooling (C) to remove bearing cup (13) from torque converter housing assembly (2).
Illustration 10 g00503297
13. Remove bolt (14) and the washer from torque converter housing assembly (2).
14. Use 3/8" - 16 NC forcing screw (16) to push the shaft assembly out of torque converter
housing assembly (2).
15. Remove idler gear (15) from torque converter housing assembly (2).
Illustration 11 g00503298
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6. 16. Remove O-ring seal (17) from shaft assembly (18).
Illustration 12 g00503299
17. Remove bearing cone (19), bearing cone spacer (20) and bearing cone (21) from idler gear
(15).
Illustration 13 g00503301
18. Use Tooling (C) to remove bearing cup (22) from idler gear (15).
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7. Illustration 14 g00503302
19. Remove bearing cup spacer (23) from idler gear (15).
Illustration 15 g00503308
20. Remove retaining ring (24) from idler gear (15).
Illustration 16 g00503309
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8. 21. Use Tooling (C) to remove bearing cup (25) from idler gear (15).
Illustration 17 g00503312
22. Remove two studs (26) from torque converter housing assembly (2).
Illustration 18 g00503314
23. Remove retaining ring (27) and bearing carrier (28) from the carrier assembly.
Illustration 19 g00503315
24. Remove O-ring seal (29) from bearing carrier (28).
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9. 25. Remove seal ring (30) from ring carrier (31).
Illustration 20 g00503316
26. Use Tooling (D) and a press to remove ring carrier (31) from bearing carrier (28).
Illustration 21 g00503318
27. Remove retaining ring (32) from bearing carrier (28).
Illustration 22 g00503319
28. Use Tooling (D) and a press to remove inner bearing (33) from bearing carrier (28).
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10. Illustration 23 g00503321
29. Remove twelve bolts (34) and the washers from drive gear (35).
30. Remove drive gear (35) from the drive flange.
Illustration 24 g00503322
31. Use Tooling (E) and a press to remove the outer bearing race from drive gear (35).
Illustration 25 g00503344
32. Remove retaining ring (36) from drive gear (35).
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11. Illustration 26 g00503345
33. Remove 36 bolts (37) from drive flange (38) and rotating housing (39).
Illustration 27 g00503347
34. Use two bolts (37) as forcing screws to remove drive flange (38) from rotating housing (39).
The weight of drive flange (38) is 23 kg (51 lb).
Illustration 28 g00503348
35. Place the impeller hub on wood blocks.
36. Remove twelve bolts (40) from drive flange (38).
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12. Illustration 29 g00503350
37. Remove drive flange (38) from the impeller hub and converter impeller (41).
Illustration 30 g00503351
38. Remove converter impeller (41) from impeller hub (42).
Illustration 31 g00503352
39. Remove two thrust bearing races (43) and the thrust bearing from the carrier assembly.
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13. Illustration 32 g00503533
40. Remove carrier assembly (44) and the stator as a unit from rotating housing (39).
Illustration 33 g00503534
41. Remove snap ring (45).
Illustration 34 g00503535
42. Heat stator (46) and carrier assembly (44) as a unit to a minimum temperature of 121°C
(250°F) for one hour. This will expand stator (46).
43. Remove stator (46) from carrier assembly (44).
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14. Illustration 35 g00503536
44. Remove retainer ring (47) from stator (46).
Illustration 36 g00503537
45. Remove sleeve bearing (48) from carrier assembly (44).
Illustration 37 g00503538
46. Remove two thrust bearing races (49) and the thrust bearing from the hub.
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15. Illustration 38 g00503539
47. Remove converter turbine (50) and turbine hub (51) as a unit from rotating housing (39).
Illustration 39 g00503540
48. Remove twenty bolts (52) and the washers from converter turbine (50).
49. Remove converter turbine (50) from turbine hub (51).
Illustration 40 g00503541
50. Remove retaining ring (53) from turbine hub (51).
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16. Illustration 41 g00503542
51. Remove two thrust bearing races (54) and thrust bearing (55) from the cover assembly.
Illustration 42 g00503564
52. Remove eight bolts (56) and the washers from cover assembly (57).
53. Remove cover assembly (57) from rotating housing (39).
54. Remove ring seal (58) from rotating housing (39).
Illustration 43 g00503567
55. Remove sleeve bearing (59) from cover assembly (57).
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17. Product: WHEEL LOADER
Model: 980G WHEEL LOADER 9CM
Configuration: 980G Wheel Loader 9CM00001-UP (MACHINE) POWERED BY 3406C Engine
Disassembly and Assembly
980G Wheel Loader Power Train
Media Number -SENR5877-07 Publication Date -01/09/2004 Date Updated -23/09/2004
i04400940
Torque Converter - Assemble - Heavy duty
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B
8T-5096 Dial Indicator Test Group 1
5P-2390 Gauge Tool Group 1
C 1P-0520 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply oil to all of the bearings before assembly.
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18. Illustration 1 g00504278
1. Use Tooling (C) to install sleeve bearing (59) in cover assembly (57). Sleeve bearing (59)
must be even with the outside surface of cover assembly (57).
Illustration 2 g00504279
2. Install cover assembly (57) to rotating housing (39).
Illustration 3 g00503564
3. Install ring seal (58) to rotating housing (39).
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19. 4. Install eight bolts (56) and the washers. Tighten the bolts to a torque of 30 ± 5 N·m
(22 ± 4 lb ft).
Illustration 4 g00504307
5. Install thrust bearing race (54), thrust bearing (55), and thrust bearing race (54) to cover
assembly (57).
Illustration 5 g00504312
6. Install retaining ring (53) in turbine hub (51).
Illustration 6 g00504313
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20. 7. Install converter turbine (50) on turbine hub (51).
Illustration 7 g00504315
8. Install twenty bolts (52). Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
Illustration 8 g00504382
9. Install turbine hub (51) and converter turbine (50) as a unit to rotating housing (39).
Illustration 9 g00503538
10. Install two thrust bearing races (49) and the bearing to the hub.
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21. Illustration 10 g00504436
11. Use Tooling (C) to install sleeve bearing (48) to carrier assembly (44). Bearing sleeve (48)
must be even with the counterbore of carrier assembly (44).
Illustration 11 g00504882
12. Install retainer ring (47) in stator (46).
Illustration 12 g00504931
13. Position carrier assembly (44) on a wood block.
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22. 14. Use proper equipment to handle stator (46). Heat stator (46) to a maximum temperature of
121°C (250°F) for one hour.
15. Install stator (46) on carrier assembly (44).
Illustration 13 g00504935
16. Install snap ring (45) in stator (46).
Illustration 14 g00505049
17. Install stator (46) and carrier assembly (44) in rotating housing (39).
Illustration 15 g00503352
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23. 18. Install two thrust bearing races (43) and the thrust bearing to the carrier assembly.
Illustration 16 g00503351
19. Position impeller hub (42) on a wood block.
20. Install converter impeller (41) on impeller hub (42).
Illustration 17 g00503350
21. Install drive flange (38) on converter impeller (41).
Illustration 18 g00503348
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24. 22. Install twelve bolts (40). Tighten the bolts to a torque of 80 ± 10 N·m (60 ± 7 lb ft).
Illustration 19 g00503345
23. Install drive flange (38) on rotating housing (39). The weight of drive flange (38) is 23 kg
(51 lb).
24. Install 36 bolts (37) and the washers. Tighten the bolts to a torque of 30 ± 5 N·m
(22 ± 4 lb ft).
Illustration 20 g00505183
25. Install retaining ring (36) in the groove of drive gear (35).
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25. Illustration 21 g00505224
26. Use the proper equipment to handle outer bearing race (60). Lower the temperature of outer
bearing race (60).
27. Install outer bearing race (60) in drive gear (35). Make sure that outer bearing race (60)
makes contact with retaining ring (36).
Illustration 22 g00505319
28. Install drive gear (35) on drive flange (38).
Illustration 23 g00505349
29. Install twelve bolts (34) and the washers. Tighten the bolts to a torque of 50 ± 7 N·m
(37 ± 5 lb ft).
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26. Illustration 24 g00505352
30. Use the proper equipment to handle inner bearing (33). Heat inner bearing (33) to a
maximum temperature of 135°C (275°F). Install inner bearing (33) on bearing carrier (28).
Illustration 25 g00505358
31. Install retaining ring (32) in the groove of bearing carrier (28).
Illustration 26 g00505359
32. Use the proper equipment to handle ring carrier (31). Heat ring carrier (31) to a maximum
temperature of 135°C (275°F). Install ring carrier (31) on bearing carrier (28).
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27. Illustration 27 g00505387
33. Install seal ring (30) on ring carrier (31).
34. Install O-ring seal (29) on bearing carrier (28).
Illustration 28 g00505395
35. Install bearing carrier (28) in drive flange (38).
Illustration 29 g00505423
36. Install retaining ring (27) in carrier assembly (44) in order to hold bearing carrier (28) in
place.
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 30 g00503312
37. Install two studs (26) in torque converter housing assembly (2). Tighten the studs to a torque
of 100 ± 15 N·m (74 ± 11 lb ft).
Illustration 31 g00505444
38. Install retaining ring (24) in the groove of idler gear (15).
Illustration 32 g00505465
39. Use the proper equipment to handle bearing cup (25). Lower the temperature of bearing cup
(25). Install bearing cup (25) in idler gear (15).
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