1. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i07380491
Final Drive Planetary Carrier (In Chassis) - Remove
SMCS - 4092-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
5P-8622 Shackle 1
151-2816 Plate 1
142-6893 Adjustable Hook Gp 1
5P-8732 Adapter 1
1D-4609 Bolt 3
2J-3505 Full Nut 3
5H-1504 Hard Washer 6
B
6V-3170 Double Acting Cylinder 1
6V-3009 Crossbar 1
9U-6600 Hand Hydraulic Pump 1
C 1P-1837 Bearing Puller Adapter 2
D 1P-0520 Driver Group 1
Start By:
a. Remove the axles.
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2. Note: Retainer (3), ring (4), spiral lock ring (5), cover (6), and bolts (7) and (9) were removed
when the axles were removed.
Illustration 1 g06301000
1. Install retainer (3). Make an alignment of notch (2) in ring (4) with dowel (1). Install ring
(4).
Illustration 2 g00627112
2. Install spiral lockring (5).
Illustration 3 g06301009
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3. 3. Put cover (6) in position on the final drive.
Illustration 4 g06301027
4. Install three bolts (7). Install three bolts (9) that hold cover (6) to the final drive. The cover,
the spiral lockring, the retainer, and the ring must be installed to hold both carriers together
during the removal. One carrier may be free to drop if this procedure is not followed.
5. Remove three bolts (8) that are an even distance from each other on the final drive.
Illustration 5 g06301038
6. Install three bolts that are 3/4 inch - 10 NC x 3.5 inch in the final drive. Remove the
remainder of bolts (8).
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4. Illustration 6 g06301052
7. Use a pry bar to move out planetary carrier (11). Move out planetary carrier (11).
Illustration 7 g06301063
Note: Make sure that the short support of Tooling (A) is on the bottom and that the long
support is on the top when Distances (M) and (N) are made.
8. Make an adjustmenttobolts (12) on Tooling (A) so that Distance (M) is 85 mm (3.35 inch)
and Distance (N) is 176 mm (6.93 inch).
Note: Sun gear (13) is free to fall when the planetary carriers are removed.
Illustration 8 g00645532
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5. Illustration 9 g06301086
9. Fasten an appropriate lifting device to install Tooling (A) on the planetary carrier, as shown.
Remove bolts (10) and remove the planetary carriers from the final drive. The weight of the
planetary carrier is approximately 399 kg (880 lb).
Illustration 10 g06301104
10. Remove sun gear (13) from the planetary carrier.
Note: To disassemble the planetary carriers, see Disassembly and Assembly, "Final Drive -
Disassemble".
Illustration 11 g06301110
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6. 11. Install Tooling (B) under the final drive hub to hold the drive hub in position when the
retainer is removed. Install Tooling (C).
Note: Ensure that Tooling (B) and that Tooling (C) hold the hub and the ring gear when the
retainer is removed. Use bolts (8) that hold the planetary carriers in place to install Tooling
(C).
12. Remove bolts (14) and retainer (15) from the final drive.
Illustration 12 g06301114
13. Use Tooling (D) and a suitable press to remove ring (16) from retainer (15).
Illustration 13 g06301116
14. Use a magnet to remove pins (17) from the hub.
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7. Illustration 14 g00627127
15. Remove lip seal (18) from the hub.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
5P-8622 Shackle 1
151-2816 Plate 1
142-6893 Adjustable Hook Gp 1
5P-8732 Adapter 1
1D-4609 Bolt 3
2J-3505 Full Nut 3
5H-1504 Hard Washer 6
B
6V-3170 Double Acting Cylinder 1
6V-3009 Crossbar 1
9U-6600 Hand Hydraulic Pump 1
C 1P-1837 Bearing Puller Adapter 2
D 1P-0520 Driver Group 1
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8. Illustration 15 g00627127
Illustration 16 g06301184
1. Lower the temperature of the sleeve bearing if sleeve bearing (19) has been removed. Install
the sleeve bearing with Tooling (D).
2. Use Tooling (D) to install the lip seal in the hub. If Tooling (D) is not available, retainer
(15) may be installed. Ring (6) and a soft hammer may be used to install lip seal (18).
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9. Illustration 17 g06301114
3. Use Tooling (D) and a suitable press to install ring (16) in retainer (15).
Illustration 18 g06301116
4. Install pins (17) in the holes that are in the hub.
Illustration 19 g06301239
5. Put retainer (15) in position on the hub. Install bolts (14) that hold the retainer in place.
Tighten the bolts to a torque of 135 ± 15 N·m (100 ± 11 lb ft).
Illustration 20 g06301244
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10. 6. Remove Tooling (B) and Tooling (C) from the final drive.
Note: For assembly of the planetary carriers, see Disassembly and Assembly, "Final Drive -
Assemble".
Illustration 21 g06301248
7. Put sun gear (13) in position in the planetary carrier.
Illustration 22 g06301258
8. Put Tooling (A) in position on the planetary carrier. Make sure that O-ring seal (19) is in
position on the hub.
9. Make an alignment of the gears and slide planetary carrier (11) into the hub. Push the
planetary carrier inward. The planetary carriers should be approximately 2.54 cm
(1.000 inch) from the final drive hub.
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11. Illustration 23 g06301038
10. Install three bolts (10) that are 3/4 inch - 10 NC x 3.5 inch. The bolts should be installed at
even distances from each other. Remove Tooling (A). Install bolts (8) that hold the
planetary carrier in position. Remove bolts (10) and install the other three bolts that hold the
planetary carrier in position. Tighten bolts (8) to a torque of 430 ± 60 N·m (317 ± 44 lb ft).
Illustration 24 g06301027
11. Remove three bolts (7) from the center of cover (6). Remove three bolts (9) and cover (6)
from the final drive.
Illustration 25 g06301268
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12. 12. Remove spiral lockring (5), ring (4), and retainer (3).
End By:
a. Install the axles.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 19 17:46:19 UTC+0800 2021
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13. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i05768467
Final Drive Planetary Carrier (In Chassis) - Install
SMCS - 4092-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
5P-8622 Shackle 1
151-2816 Plate 1
142-6893 Adjustable Hook Gp 1
5P-8732 Adapter 1
1D-4609 Bolt 3
2J-3505 Full Nut 3
5H-1504 Hard Washer 6
B
6V-3170 Double Acting Cylinder 1
6V-3009 Crossbar 1
9U-6600 Hand Hydraulic Pump 1
C 1P-1837 Bearing Puller Adapter 2
D 1P-0520 Driver Group 1
1. Make sure that all of the parts are clean. Inspect all of the parts. Make replacements, if
necessary.
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14. Illustration 1 g00627127
Illustration 2 g00627126
2. Lower the temperature of the sleeve bearing if sleeve bearing (19) has been removed. Install
the sleeve bearing with Tooling (D) .
3. Use Tooling (D) to install the lip seal in the hub. If Tooling (D) is not available, retainer
(15) may be installed. Ring (6) and a soft hammer may be used to install lip seal (18) .
4. Put clean oil on the lip of the seal.
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15. Illustration 3 g01092639
5. Use Tooling (D) and a suitable press in order to install ring (16) in retainer (15) .
Illustration 4 g00627125
6. Install pins (17) in the holes that are in the hub.
Illustration 5 g00627123
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16. 7. Put retainer (15) in position on the hub. Install bolts (14) that hold the retainer in place.
Tighten the bolts to a torque of 135 ± 15 N·m (100 ± 11 lb ft).
Illustration 6 g00627129
8. Remove Tooling (B) and Tooling (C) from the final drive.
Note: For assembly of the planetary carriers, see Disassembly and Assembly, "Final Drive -
Assemble".
Illustration 7 g00627120
9. Put sun gear (13) in position in the planetary carrier.
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17. Illustration 8 g00627130
10. Put Tooling (A) in position on the planetary carrier. Make sure that O-ring seal (19) is in
position on the hub.
11. Make an alignment of the gears and slide planetary carrier (11) into the hub. Push the
planetary carrier inward. The planetary carriers should be approximately 2.54 cm (1.000
inch) from the final drive hub.
Illustration 9 g01092638
12. Install three bolts (10) that are 3/4 inch - 10 NC x 3.5 inch. The bolts should be installed at
even distances from each other. Remove Tooling (A) . Install bolts (8) that hold the
planetary carrier in position. Remove bolts (10) and install the other three bolts that hold the
planetary carrier in position. Tighten bolts (8) to a torque of 430 ± 60 N·m (317 ± 44 lb ft).
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18. Illustration 10 g01092637
13. Remove three bolts (7) from the center of cover (6) . Remove three bolts (9) and cover (6)
from the final drive.
Illustration 11 g00627133
14. Remove spiral lockring (5) , ring (4) , and retainer (3) .
End By: Install the axles. See Disassembly and Assembly, "Axle - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 19 17:47:18 UTC+0800 2021
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19. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i02583448
Final Drive and Brake - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
5P-8622 Shackle 1
151-2816 Plate 1
142-6893 Adjustable Hook 1
142-1666 Plate 1
Start By:
A. Separate the track. See Disassembly and Assembly, "Track - Separate".
B. Remove the outer axle. See Disassembly and Assembly, "Axle - Remove".
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20. Illustration 1 g00627495
Note: Make sure that the short support of tooling (A) is on the bottom and that the long
support is on top when Distances (M) and (N) are made.
1. Make an adjustment to bolts (1) on Tooling (A) so that Distance (M) is 100.0 mm (3.95
inch) and Distance (N) is 180.0 mm (7.08 inch).
Illustration 2 g00627496
2. Remove three bolts from the sprocket segments. Fasten an appropriate lifting device and
install Tooling (A) on the final drive. Make adjustments to bolts (3) until the bolts are
against the final drive hub.
3. Remove bolts (2) that hold the final drive and the brake to the frame.
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21. Illustration 3 g00627497
Note: Do not remove three bolts (4) that hold the steering clutch and the brake to the final
drive.
4. Remove three bolts (5) that hold the steering clutch and the brake to the frame.
Illustration 4 g00627498
5. Remove final drive, brake (6) , and the O-ring seal from the machine. The weight is
approximately 1270 kg (2800 lb).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 19 17:48:17 UTC+0800 2021
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22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i02138202
Final Drive and Brake - Separate
SMCS - 4050-076; 4131-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2156 Link Bracket 2
Start By:
a. Remove the final drive and brake. See Disassembly and Assembly, "Final Drive - Remove".
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23. Illustration 1 g01086080
1. Remove two bolts from the brake housing. Attach Tooling (A) and a suitable lifting device
to the brake housing.
Illustration 2 g01086077
2. Remove three bolts (1) and lift the brake housing off the final drive. The weight of the brake
housing is approximately 250 kg (550 lb). Remove O-ring seal (2).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 19 17:49:16 UTC+0800 2021
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24. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D9R TRACK-TYPE TRACTOR 7TL
Configuration: D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWERED BY 3408 Engine
Disassembly and Assembly
D9R Track-Type Tractor Power Train
Media Number -M0097695-00 Publication Date -01/08/2018 Date Updated -23/08/2018
i03477582
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B
8B-7548 Push-Puller Tool Group 1
8H-0684 Ratchet Wrench 1
8B-7554 Bearing Cup Puller 1
C 138-7573 Link Bracket 3
D 1P-0520 Driver Group 1
E
1P-0527 Plate 1
6V-3160 Hydraulic Cylinder Gp 1
5P-9695 Pressure Plate 1
2S-4680 Stud 3
5H-1504 Hard Washer 3
6B-6682 Full Nut 3
FT-1409 Spacer 6
9U-6600 Hand Hydraulic Pump 1
F 138-7574 Link Bracket 2
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25. Start By:
a. Remove the final drive. See Disassembly and Assembly, "Final Drive - Remove".
When you are using hydraulic cylinders and puller studs, always ensure
that the rated capacity of the puller stud meets or exceeds the rated
capacity of the hydraulic cylinder. If the puller stud does not meet or
exceed the rated capacity of the hydraulic cylinder, a sudden failure of
the puller stud could occur. The sudden failure of the puller stud could
result in personal injury or death.
NOTICE
Do not use threaded rods that have not been hardened as tooling with
hydraulic cylinders. The maximum rated tonnage should be stamped
on one end of the puller studs. Do not use threaded rods that have not
been stamped with the rated tonnage.
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26. Illustration 1 g01086838
1. Install Tooling (A) on the planetary carrier. Fasten a suitable lifting device to Tooling (A).
2. Remove bolts (1) that hold the planetary carrier to the hub.
3. Remove planetary carrier (2) from the hub. The weight is approximately 170 kg (375 lb).
Illustration 2 g00627501
4. Remove bolts (3) and three plates (4). Remove the O-ring seals from the plates.
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27. Illustration 3 g00627502
5. Use a suitable press to remove shafts (5) from the planetary carrier.
Illustration 4 g00627505
6. Remove gears (7) from the planetary carrier.
7. Remove bearing cones (6) from each side of gears (7).
Illustration 5 g01086839
8. Remove bearing cups (8) from each side of gears (7) with Tooling (B).
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28. Illustration 6 g01086869
9. Install Tooling (C) on the planetary carrier, as shown. Fasten an appropriate lifting device to
Tooling (C).
Note: There is a sun gear in the middle of the planetary carrier. The sun gear is free to fall if
the gear stays with the planetary carrier.
10. Remove sun gear (10) and planetary carrier (9) as an assembly from the hub. The weight is
approximately 95 kg (210 lb).
Illustration 7 g00627509
11. Remove spiral ring (11) from the sun gear.
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29. Illustration 8 g01086870
12. Fasten a suitable lifting device in order to remove planetary carrier (9) from sun gear (10).
The weight of the planetary carrier is approximately 68 kg (150 lb).
Illustration 9 g00627511
13. Remove bolts (12) and plates (13).
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30. Illustration 10 g01086871
14. Use a suitable press to remove shafts (14) from the planetary carrier.
15. Remove gears (15) from the planetary carrier.
Illustration 11 g00627520
16. Remove bearing cone (16) from each side of gears (15).
Illustration 12 g00627522
17. Remove bearing cup (17) from each side of gear (15).
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31. Illustration 13 g00627524
18. Remove lockring (18) from each of the gears.
Illustration 14 g00627525
19. Remove sun gear (19).
Illustration 15 g00627542
20. Remove bolts and retainer (20). Use Tooling (D) and a suitable press to remove ring (21)
from retainer (20) if a replacement of either part is needed.
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32. Illustration 16 g00627543
21. Use a magnet to remove pins (22) from the hub.
22. Install Tooling (A) on the hub. Fasten an appropriate lifting device to Tooling (A). Remove
the hub and ring gear (23) from hub (24). The weight of the hub and ring gear is
approximately 136 kg (300 lb).
Illustration 17 g01096464
23. Turn over the hub and the ring gear. Remove retainer ring (23) from the hub.
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33. Illustration 18 g01086875
24. Install Tooling (A) on hub (25). Fasten an appropriate lifting device to Tooling (A). Remove
hub (25) from ring (24). The weight of the hub is approximately 41 kg (90 lb).
Illustration 19 g01096496
25. Install Tooling (E). The rod end should be down. Make sure that the hydraulic cylinder is in
the center of the 5P-9695 Pressure Plate. Make sure that the 1P-0527 Plate is between the
hydraulic cylinder and the hub.
26. Loosen hub (26) from hub (28) with Tooling (E) until the bearing is free. It is possible that
the bearing cone will need to be heated with a torch.
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34. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
35. Illustration 20 g00627549
27. Remove Tooling (E). Remove bearing cone (27).
Illustration 21 g01086876
28. Install Tooling (F) on hub (26). Fasten a suitable lifting device to Tooling (F). Remove hub
(26) from hub (28). The weight of the hub is approximately 352 kg (775 lb).
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36. Illustration 22 g00627551
29. Remove Duo-Cone seal (29) from the hub.
Illustration 23 g00627552
30. Remove bearing cup (31) from the hub with a punch and a hammer.
31. Turn over the hub. Remove bearing cup (30) from the hub with a punch and a hammer.
Illustration 24 g00627553
32. Remove Duo-Cone seal (32) from hub (28). Put identification on the seal for installation.
12/13
D9R Track-Type Tractor Differential Steering 7TL00852-UP (MACHINE) POWE...
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