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1
Models For
Facility Location
And
Capacity Allocation
4/24/2011 2
Contents:-
1. Need
2. Types of Models
3. Network Optimization Model
4. Gravity Location Model
5. Allocation and location
6. References
4/24/2011 3
Total
Revenues
Product
Sale
Facilities
Labor
Transportation
Materials
Inventories
Profit + Taxes
Increasing Facilities and capacity
decreases transportation costs but
increases inventory costs.
1. Need:-
Aim is to design a network
which increases Profitability
with apt. Responsiveness.
4/24/2011 4
Phases in network design:-
Phase I Phase II Phase III Phase
IV
A. Network Optimization Model
B. Gravity Location Models
2. Types of Models:-
4/24/2011 5
3. Network Optimization Model.
4/24/2011 6
Steps:-
4/24/2011 7
Example:- Capacitated Plant location model
Capacities of plants are known.
n = Number of Potential Plant Locations
m = Number of markets or demand points
Dj = annual demand from market j
Ki = potential capacity of plant i
Fi = annualized fixed costs for keeping factory i open
Cij = cost of producing and shipping one unit from factory
i to market j
4/24/2011 8
Yi = 1 if plant i is open , else 0.
Xij = quantity shipped fron plant i to market j.
So,
Min ∑Fi*Yi + ∑∑ Cij*Xij
Subject to:
∑Xij = Dj For j= 1 to m
∑Xij ≤ Ki * Yi For i = 1 to n
Yi є {0,1} For i = 1 to n, Xij ≥ 0
n mn
i=1 i=1 j=1
m
j=1
n
i=1

4/24/2011 9
4. Gravity Location Model.
4/24/2011 10
Basic Model:
F1
S1
S2
S3
M2
M3
M1
(Xn,Yn) = Co ordinate location of either market or supply
source n
Fn = Cost of Shipping One unit for one mile between
facility and either market or supply source n
Dn = Quantity to be shipped between facility and either
market or supply source n
4/24/2011 11
Let,
(X,Y) = location selected for the facility
dn = distance between the facility at location (X,Y)
and Supply source or market n is given by:-
dn = √(X-Xn) + (Y-Yn)
The total Transportation cost TC:-
TC = ∑ (dn * Dn * Fn)
The optimal location is one that minimizes TC.
2 2
k
n=1
4/24/2011 12
5. Allocation And Location:-
a. Allocating Demand to production facilities:
Find Xij s
b. Locating Plants
Find Yi=1s
c. Locating Plants and Warehouses Simultaneously
Introducing new decision variables
Introducing new constraints
Introducing certain changes in the objective
function
4/24/2011 13
6. References:-
a. Supply Chain Management By Sunil Chopra ,
Third Edition.
b. citeseerx.ist.psu.edu
c. www.dms.umontreal.ca
4/24/2011 14
4/24/2011 15

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Models for faqcitlity loacation and capactiy planning20

  • 2. 4/24/2011 2 Contents:- 1. Need 2. Types of Models 3. Network Optimization Model 4. Gravity Location Model 5. Allocation and location 6. References
  • 3. 4/24/2011 3 Total Revenues Product Sale Facilities Labor Transportation Materials Inventories Profit + Taxes Increasing Facilities and capacity decreases transportation costs but increases inventory costs. 1. Need:- Aim is to design a network which increases Profitability with apt. Responsiveness.
  • 4. 4/24/2011 4 Phases in network design:- Phase I Phase II Phase III Phase IV A. Network Optimization Model B. Gravity Location Models 2. Types of Models:-
  • 5. 4/24/2011 5 3. Network Optimization Model.
  • 7. 4/24/2011 7 Example:- Capacitated Plant location model Capacities of plants are known. n = Number of Potential Plant Locations m = Number of markets or demand points Dj = annual demand from market j Ki = potential capacity of plant i Fi = annualized fixed costs for keeping factory i open Cij = cost of producing and shipping one unit from factory i to market j
  • 8. 4/24/2011 8 Yi = 1 if plant i is open , else 0. Xij = quantity shipped fron plant i to market j. So, Min ∑Fi*Yi + ∑∑ Cij*Xij Subject to: ∑Xij = Dj For j= 1 to m ∑Xij ≤ Ki * Yi For i = 1 to n Yi є {0,1} For i = 1 to n, Xij ≥ 0 n mn i=1 i=1 j=1 m j=1 n i=1 
  • 9. 4/24/2011 9 4. Gravity Location Model.
  • 10. 4/24/2011 10 Basic Model: F1 S1 S2 S3 M2 M3 M1 (Xn,Yn) = Co ordinate location of either market or supply source n Fn = Cost of Shipping One unit for one mile between facility and either market or supply source n Dn = Quantity to be shipped between facility and either market or supply source n
  • 11. 4/24/2011 11 Let, (X,Y) = location selected for the facility dn = distance between the facility at location (X,Y) and Supply source or market n is given by:- dn = √(X-Xn) + (Y-Yn) The total Transportation cost TC:- TC = ∑ (dn * Dn * Fn) The optimal location is one that minimizes TC. 2 2 k n=1
  • 12. 4/24/2011 12 5. Allocation And Location:- a. Allocating Demand to production facilities: Find Xij s b. Locating Plants Find Yi=1s c. Locating Plants and Warehouses Simultaneously Introducing new decision variables Introducing new constraints Introducing certain changes in the objective function
  • 13. 4/24/2011 13 6. References:- a. Supply Chain Management By Sunil Chopra , Third Edition. b. citeseerx.ist.psu.edu c. www.dms.umontreal.ca