This is a tool for material and information flow mapping. Use this to map out the current condition of your workplace & incorporate lean metrics to improve your processes.
1. VCMI PROCESS FLOW MAP
VALUE STREAM NAME: _____________________________ DATE: ___________ PAGE #:____
Resources Value Stream Location General Information
Executive(s): ___________________________ Address: ___________________________________ Product Description:
___________________________________
Director(s): ____________________________ City, State, Zip: _____________________________
__
Manager(s): ____________________________
___________________________________
Total Team Members: _______ Productivity __
Average Materials Cost per Month: $________ Average # of Units Produced per Hour: _______ Average Price per Unit:
Average # of Units Produced per Workday: _____ ________________
Average Labor Cost per Month: $___________
Average # of Units Produced per Month: ________ Average # of Orders per Month:
Total VS Cost per Month: $_____________
_________
Average Revenue Generated per Month: $_______ Average # of Quality Problems per Hour: _______
Takt Time:
Average # of Quality Problems per Workday: ____ ___________________________
Information Technology: Average # of Quality Problems per Month: ______
Total # of Computers: _____________ Lead Time
Total # of Phones: _________________ Map Analysis Total Cycle Time: __________
Average # of Service Requests per Month: ______ Total # of Problems Identified: _____________ Total Queue Time: __________
Total # of Kaizen Opportunities: ____________ Total Lead Time: __________
Value Added %: ______
Process Process Process
Queue Queue Queue
Time: Time: Time:
Team Member Team Member Team Member
Cycle Time Cycle Time Cycle Time
2. Page:____
Process Process Process
Queue Queue Queue
Time: Time: Time:
Team Member Team Member Team Member
Cycle Time Cycle Time Cycle Time
Process Process Process
Queue Queue Queue
Time: Time: Time:
Team Member Team Member Team Member
Cycle Time Cycle Time Cycle Time
Process Process Process
Queue Queue Queue
Time: Time: Time:
Team Member Team Member Team Member
Cycle Time Cycle Time Cycle Time