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Pumps(ingeneral):
 When2 pumpsare fittedinparallel andwhere one alwaysneedstobe keptreadyasstandby,
it isnecessarytofitnor-returnvalvesonthe discharge side of the pumptopreventbackflow.
 Strainerfiltersare fittedonthe suction side of all pumpstopreventsolidmatterordebrisfrom
foulingthe pump.
 Dependingonusage,low&highpressure alarmsare fittedtomonitorthe operationof the
pump.
 Isolatingvalvesare tobe fittedonthe suctionanddischarge side of the pumpto allow forsafe
isolationof the pumpwhenitrequirestobe takenoutof service andfor maintenance.
 Airpurgingcocks are fitted.
 Pressure gauges forthe pump& ammetersforthe motor are necessarytomonitorthe
performance of the pump.
Solid displacement pumps:
 A full flow relief valve isalwaysfitted atthe discharge side of these pumpstopreventdamage
due to increasingpressure inthe pumpedif the dischargeside valvesshouldbe inadvertently
fullyorpartiallyshut.Normallybypassedtothe suctionside of the pump.
 A positive displacementpumpmustnotbe operatedagainstaclosedvalve onthe discharge side
of the pump,because ithasno shut-off headlike centrifugal pumps.A positive displacement
pump operatingagainsta closeddischarge valve will continue toproduce flow andthe pressure
inthe discharge line will increase,until the lineburstsorthe pumpis severelydamaged,orboth.
 A relief orsafetyvalve onthe discharge side of the positive displacementpumpistherefore
necessary.The relief valve canbe internal orexternal.The pumpmanufacturernormallyhasthe
optiontosupplyinternal relief orsafetyvalves.The internalvalve shouldingeneralonlybe used
as a safetyprecaution,anexternal reliefvalve installedinthe discharge line withareturnline
back to the suctionline orsupplytankisrecommended.
 Plungerpumps - a reciprocatingplungerpushesthe fluidthroughone ortwoopenvalves, closed
by suctiononthe way back.
 In case of reciprocatingpumps,anairbottle I fittedonthe discharge line toactas a pressure
pulse damper. Asthe discharge pressure risesthe airiscompressedinthe vessel,andasthe
pressure fallsthe airexpands.The peakpressure energyisthusstoredinthe airand returnedto
the systemwhenpressure falls.Airvesselsare notfittedonthe reciprocatingboilerfeedpumps
since theymayintroduce airintothe de-aeratedwater.
Centrifugal pumps:
 The pump isnot self primingandhence aprimingpumpisrequiredtobe fittedtoremove the
air fromthe suctionside of the pump casing whenthere isa negative suctionlift.
Oil pumps & their system:
 Fuel oil & LubOil pumpsare usuallysoliddisplacement pumps
Problems with centrifugal pumps pumps:
If a motor-drivencentrifugal pump DRAWS TOO MUCH POWER, the trouble will probablybe
indicatedbyoverheatingof the motor.The basiccausesmay be
(1) operationof the pumpto excesscapacityandinsufficientdischarge pressure;
(2) toohighviscosityorspecificgravityof the liquidbeingpumped;or
(3) misalignment,abentshaft,excessivelytightstuffingbox packing,wornwearingrings,or
othermechanical defects.
 AC Motors are ignition protected with built-in thermal overload protection.
Fire pumps
Two independentlypoweredpumpsmustbe providedinall cargoshipsof 1000 tons grossand
overand inpassengershipsof lessthan4000 tons gross.Larger passengervesselsand
passengerferriesmusthave three suchpumps. The pumpsare fittedwithnon-returnvalvesif
theyare of the centrifugal type,topreventlossof waterbackthroughopenvalveswhennot
running.
A relief valveisnecessaryinthe systemif the pumpsare capable of raisingthe pipeline pressure
so that itis greaterthanthe designfigure.Withcentrifugalpumpsthe relief valve isunlikelyto
be neededbutitisessential forapositive displacementfire pump.Minimumline pressuresand
capacitiesare governedbythe regulations.

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Safeties for water, oil pumps & systems

  • 1. Pumps(ingeneral):  When2 pumpsare fittedinparallel andwhere one alwaysneedstobe keptreadyasstandby, it isnecessarytofitnor-returnvalvesonthe discharge side of the pumptopreventbackflow.  Strainerfiltersare fittedonthe suction side of all pumpstopreventsolidmatterordebrisfrom foulingthe pump.  Dependingonusage,low&highpressure alarmsare fittedtomonitorthe operationof the pump.  Isolatingvalvesare tobe fittedonthe suctionanddischarge side of the pumpto allow forsafe isolationof the pumpwhenitrequirestobe takenoutof service andfor maintenance.  Airpurgingcocks are fitted.  Pressure gauges forthe pump& ammetersforthe motor are necessarytomonitorthe performance of the pump. Solid displacement pumps:  A full flow relief valve isalwaysfitted atthe discharge side of these pumpstopreventdamage due to increasingpressure inthe pumpedif the dischargeside valvesshouldbe inadvertently fullyorpartiallyshut.Normallybypassedtothe suctionside of the pump.  A positive displacementpumpmustnotbe operatedagainstaclosedvalve onthe discharge side of the pump,because ithasno shut-off headlike centrifugal pumps.A positive displacement pump operatingagainsta closeddischarge valve will continue toproduce flow andthe pressure inthe discharge line will increase,until the lineburstsorthe pumpis severelydamaged,orboth.  A relief orsafetyvalve onthe discharge side of the positive displacementpumpistherefore necessary.The relief valve canbe internal orexternal.The pumpmanufacturernormallyhasthe optiontosupplyinternal relief orsafetyvalves.The internalvalve shouldingeneralonlybe used as a safetyprecaution,anexternal reliefvalve installedinthe discharge line withareturnline back to the suctionline orsupplytankisrecommended.  Plungerpumps - a reciprocatingplungerpushesthe fluidthroughone ortwoopenvalves, closed by suctiononthe way back.  In case of reciprocatingpumps,anairbottle I fittedonthe discharge line toactas a pressure pulse damper. Asthe discharge pressure risesthe airiscompressedinthe vessel,andasthe pressure fallsthe airexpands.The peakpressure energyisthusstoredinthe airand returnedto the systemwhenpressure falls.Airvesselsare notfittedonthe reciprocatingboilerfeedpumps since theymayintroduce airintothe de-aeratedwater. Centrifugal pumps:  The pump isnot self primingandhence aprimingpumpisrequiredtobe fittedtoremove the air fromthe suctionside of the pump casing whenthere isa negative suctionlift. Oil pumps & their system:  Fuel oil & LubOil pumpsare usuallysoliddisplacement pumps
  • 2. Problems with centrifugal pumps pumps: If a motor-drivencentrifugal pump DRAWS TOO MUCH POWER, the trouble will probablybe indicatedbyoverheatingof the motor.The basiccausesmay be (1) operationof the pumpto excesscapacityandinsufficientdischarge pressure; (2) toohighviscosityorspecificgravityof the liquidbeingpumped;or (3) misalignment,abentshaft,excessivelytightstuffingbox packing,wornwearingrings,or othermechanical defects.  AC Motors are ignition protected with built-in thermal overload protection. Fire pumps Two independentlypoweredpumpsmustbe providedinall cargoshipsof 1000 tons grossand overand inpassengershipsof lessthan4000 tons gross.Larger passengervesselsand passengerferriesmusthave three suchpumps. The pumpsare fittedwithnon-returnvalvesif theyare of the centrifugal type,topreventlossof waterbackthroughopenvalveswhennot running. A relief valveisnecessaryinthe systemif the pumpsare capable of raisingthe pipeline pressure so that itis greaterthanthe designfigure.Withcentrifugalpumpsthe relief valve isunlikelyto be neededbutitisessential forapositive displacementfire pump.Minimumline pressuresand capacitiesare governedbythe regulations.