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LUBRICATION SYSTEM OPERATION AND DIAGNOSIS 23
Objectives ,[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object],[object Object]
INTRODUCTION
Introduction ,[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object]
Introduction ,[object Object],[object Object],[object Object],[object Object]
LUBRICATION PRINCIPLES
Lubrication Principles ,[object Object],[object Object]
Figure 23-1   Oil molecules cling to metal surfaces but easily slide against each other.
Lubrication Principles ,[object Object],[object Object],[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object]
Figure 23-2   Wedge-shaped oil film developed below a moving block.
Lubrication Principles ,[object Object],[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object],[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object],[object Object]
Figure 23-3   Wedge-shaped oil film curved around a bearing journal.
Lubrication Principles ,[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object]
Lubrication Principles ,[object Object],[object Object]
ENGINE LUBRICATION SYSTEMS
Engine Lubrication Systems ,[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object]
Figure 23-4   The dash oil pressure gauge may be a good indicator of engine oil pressure. If there is any concern about the oil pressure, always use a mechanical gauge to be sure.
Engine Lubrication Systems ,[object Object],[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object],[object Object],[object Object]
Engine Lubrication Systems ,[object Object],[object Object]
OIL PUMPS
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object]
Figure 23-5   An oil pump driven by the camshaft.
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Figure 23-6   In an external gear-type oil pump, the oil flows through the pump around the outside of each gear. This is an example of a positive displacement pump, wherein everything entering the pump must leave the pump.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Figure 23-7   A typical internal/external oil pump mounted in the front cover of the engine that is driven by the crankshaft.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Figure 23-8   The operation of a rotor-type oil pump.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Figure 23-9   Gerotor-type oil pump driven by the crankshaft.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Figure 23-10   Oil pressure relief valves are spring loaded. The stronger the spring tension, the higher the oil pressure.
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Figure 23-11   A typical engine design that uses both pressure and splash lubrication. Oil travels under pressure through the galleries (passages) to reach the top of the engine. Other parts are lubricated as the oil flows back down into the oil pan or is splashed onto parts.
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object],?
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Figure 23-12 (a)  A visual inspection indicated that this pump cover was worn.
Figure 23-12 (b)   An embedded particle of something was found on one of the gears, making this pump worthless except for scrap metal.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object]
Figure 23-13 (a)   The oil pump is the only part in an engine that gets unfiltered engine oil. The oil is drawn up from the bottom of the oil pan and is pressurized before flowing to the oil filter.
Figure 23-13 (b)   If debris gets into an oil pump, the drive or distributor shaft can twist and/or break. When this occurs, the engine will lose all oil pressure.
Oil Pumps ,[object Object],[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
Oil Pumps ,[object Object],[object Object],[object Object]
OIL PASSAGES
Oil Passages ,[object Object],[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object]
Figure 23-14   An intermediate shaft drives the oil pump on this overhead camshaft engine. Note the main gallery and other drilled passages in the block and cylinder head.
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
Figure 23-15   Oil is sent to the rocker arms on this Chevrolet V-8 engine through the hollow pushrods. The oil returns to the oil pan through the oil drainback holes in the cylinder head.
Oil Passages ,[object Object],[object Object],[object Object]
Oil Passages ,[object Object],[object Object],[object Object]
OIL PANS
Oil Pans  ,[object Object],[object Object],[object Object]
Oil Pans  ,[object Object],[object Object],[object Object],?
Figure 23-16   A typical oil pan with a built-in windage tray used to keep oil from being churned up by the rotating crankshaft.
DRY SUMP SYSTEM
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Dry Sump System ,[object Object],[object Object],[object Object]
Figure 23-17   A dry sump system as used in a Chevrolet Corvette.
OIL COOLERS
Oil Coolers ,[object Object],[object Object],[object Object],[object Object]
Oil Coolers ,[object Object],[object Object],[object Object],?
Figure 23-18   Oil is cooled by the flow of coolant through the oil filter adapter.
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION A high-volume pump is physically larger and pumps more oil with each revolution. A high-volume pump is used mostly in race engines where the main and rod bearing clearances are much greater than normal and therefore would need a great volume of oil to make up for the oil leaking from the wide clearances.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION While it is normal to have oil flowing through hollow pushrods, it is unique that in the Hemi V-8 the oil flows backward from normal and from the head down the hollow pushrods to the lifters. Be sure to use the specified viscosity of oil, as this is critical for proper lubrication of the valve lifters.
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION The pistons also draw air and oil upward when moving from bottom dead center to top dead center. At high engine speeds, this causes a great deal of airflow, which can easily aerate the oil. Therefore, a windage tray is used to help prevent this movement of air (wind) from affecting the oil in the pan. ,[object Object],[object Object],[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],Therefore, oil consumption is based on the amount of work an engine performs. Although the formula may not be viable for vehicle engines used for daily transportation, it may be for the marine or industrial engine builder. Generally, oil consumption that is greater than 1 quart for every 600 miles (1 liter per 1,000 km) is considered to be excessive with a motor vehicle.

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Halderman ch023 lecture

  • 1. LUBRICATION SYSTEM OPERATION AND DIAGNOSIS 23
  • 2.
  • 3.
  • 5.
  • 6.
  • 7.
  • 9.
  • 10. Figure 23-1 Oil molecules cling to metal surfaces but easily slide against each other.
  • 11.
  • 12.
  • 13.
  • 14. Figure 23-2 Wedge-shaped oil film developed below a moving block.
  • 15.
  • 16.
  • 17.
  • 18. Figure 23-3 Wedge-shaped oil film curved around a bearing journal.
  • 19.
  • 20.
  • 21.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29. Figure 23-4 The dash oil pressure gauge may be a good indicator of engine oil pressure. If there is any concern about the oil pressure, always use a mechanical gauge to be sure.
  • 30.
  • 31.
  • 32.
  • 34.
  • 35.
  • 36. Figure 23-5 An oil pump driven by the camshaft.
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45. Figure 23-6 In an external gear-type oil pump, the oil flows through the pump around the outside of each gear. This is an example of a positive displacement pump, wherein everything entering the pump must leave the pump.
  • 46.
  • 47. Figure 23-7 A typical internal/external oil pump mounted in the front cover of the engine that is driven by the crankshaft.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52. Figure 23-8 The operation of a rotor-type oil pump.
  • 53.
  • 54.
  • 55. Figure 23-9 Gerotor-type oil pump driven by the crankshaft.
  • 56.
  • 57. Figure 23-10 Oil pressure relief valves are spring loaded. The stronger the spring tension, the higher the oil pressure.
  • 58.
  • 59.
  • 60.
  • 61.
  • 62. Figure 23-11 A typical engine design that uses both pressure and splash lubrication. Oil travels under pressure through the galleries (passages) to reach the top of the engine. Other parts are lubricated as the oil flows back down into the oil pan or is splashed onto parts.
  • 63.
  • 64.
  • 65.
  • 66.
  • 67.
  • 68.
  • 69.
  • 70.
  • 71.
  • 72.
  • 73.
  • 74.
  • 75.
  • 76.
  • 77.
  • 78. Figure 23-12 (a) A visual inspection indicated that this pump cover was worn.
  • 79. Figure 23-12 (b) An embedded particle of something was found on one of the gears, making this pump worthless except for scrap metal.
  • 80.
  • 81.
  • 82.
  • 83.
  • 84. Figure 23-13 (a) The oil pump is the only part in an engine that gets unfiltered engine oil. The oil is drawn up from the bottom of the oil pan and is pressurized before flowing to the oil filter.
  • 85. Figure 23-13 (b) If debris gets into an oil pump, the drive or distributor shaft can twist and/or break. When this occurs, the engine will lose all oil pressure.
  • 86.
  • 87.
  • 88.
  • 89.
  • 90.
  • 91.
  • 93.
  • 94.
  • 95.
  • 96. Figure 23-14 An intermediate shaft drives the oil pump on this overhead camshaft engine. Note the main gallery and other drilled passages in the block and cylinder head.
  • 97.
  • 98.
  • 99.
  • 100.
  • 101.
  • 102.
  • 103.
  • 104.
  • 105. Figure 23-15 Oil is sent to the rocker arms on this Chevrolet V-8 engine through the hollow pushrods. The oil returns to the oil pan through the oil drainback holes in the cylinder head.
  • 106.
  • 107.
  • 109.
  • 110.
  • 111. Figure 23-16 A typical oil pan with a built-in windage tray used to keep oil from being churned up by the rotating crankshaft.
  • 113.
  • 114.
  • 115.
  • 116.
  • 117.
  • 118.
  • 119.
  • 120.
  • 121.
  • 122.
  • 123. Figure 23-17 A dry sump system as used in a Chevrolet Corvette.
  • 125.
  • 126.
  • 127. Figure 23-18 Oil is cooled by the flow of coolant through the oil filter adapter.
  • 128.
  • 129.
  • 130.
  • 131.

Editor's Notes

  1. Figure 23-1 Oil molecules cling to metal surfaces but easily slide against each other.
  2. Figure 23-2 Wedge-shaped oil film developed below a moving block.
  3. Figure 23-3 Wedge-shaped oil film curved around a bearing journal.
  4. Figure 23-4 The dash oil pressure gauge may be a good indicator of engine oil pressure. If there is any concern about the oil pressure, always use a mechanical gauge to be sure.
  5. Figure 23-5 An oil pump driven by the camshaft.
  6. Figure 23-6 In an external gear-type oil pump, the oil flows through the pump around the outside of each gear. This is an example of a positive displacement pump, wherein everything entering the pump must leave the pump.
  7. Figure 23-7 A typical internal/external oil pump mounted in the front cover of the engine that is driven by the crankshaft.
  8. Figure 23-8 The operation of a rotor-type oil pump.
  9. Figure 23-9 Gerotor-type oil pump driven by the crankshaft.
  10. Figure 23-10 Oil pressure relief valves are spring loaded. The stronger the spring tension, the higher the oil pressure.
  11. Figure 23-11 A typical engine design that uses both pressure and splash lubrication. Oil travels under pressure through the galleries (passages) to reach the top of the engine. Other parts are lubricated as the oil flows back down into the oil pan or is splashed onto parts.
  12. Figure 23-12 (a) A visual inspection indicated that this pump cover was worn.
  13. Figure 23-12 (b) An embedded particle of something was found on one of the gears, making this pump worthless except for scrap metal.
  14. Figure 23-13 (a) The oil pump is the only part in an engine that gets unfiltered engine oil. The oil is drawn up from the bottom of the oil pan and is pressurized before flowing to the oil filter.
  15. Figure 23-13 (b) If debris gets into an oil pump, the drive or distributor shaft can twist and/or break. When this occurs, the engine will lose all oil pressure.
  16. Figure 23-14 An intermediate shaft drives the oil pump on this overhead camshaft engine. Note the main gallery and other drilled passages in the block and cylinder head.
  17. Figure 23-15 Oil is sent to the rocker arms on this Chevrolet V-8 engine through the hollow pushrods. The oil returns to the oil pan through the oil drainback holes in the cylinder head.
  18. Figure 23-16 A typical oil pan with a built-in windage tray used to keep oil from being churned up by the rotating crankshaft.
  19. Figure 23-17 A dry sump system as used in a Chevrolet Corvette.
  20. Figure 23-18 Oil is cooled by the flow of coolant through the oil filter adapter.