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© CAREL INDUSTRIES 2015 all rights reserved
Giovanni Tonin
B.U. Retail, Application Specialist
18 th March 2016
High efficiency
in commercial refrigeration
© CAREL INDUSTRIES 2015 all rights reserved
DC inverter technology
© CAREL INDUSTRIES 2015 all rights reserved
The compressor with DC motor allows considerable energy saving as operation is optimum at part loads.
DC technology
The wide range of modulation means the
best operating conditions can be achieved,
guaranteeing greater stability and less
starts/stops.
Electrical efficiency improvement
4-5%
BLDC vs AC Induction
Technology Saving
Inverter AC vs ON-OFF Up to 9%
DC power+ vs ON-OFF Up to 25%
DC power+ vs inverter AC Up to 15%
© CAREL INDUSTRIES 2015 all rights reserved
DC condensing unit,
an integrated refrigeration control system for CDU and cabinets/cold rooms
equipped with top DC inverter and modulating EEVs technologies
providing self-optimization for energy saving and food quality
enabling high end remote monitoring and benchmarking
© CAREL INDUSTRIES 2015 all rights reserved
Plug-in refrigerated units
equipped with top DC inverter and modulating EEVs technologies and water condenser on-board
connected with a water loop system for condenser heat management
providing high flexibility and low ambient impact
DC waterloop,
© CAREL INDUSTRIES 2015 all rights reserved
Convenience store Supermarket
High Efficiency in commercial
refrigeration
© CAREL INDUSTRIES 2015 all rights reserved
: Energy efficiency
Excellent performance at part loads
• With DC technology and power+ inverter
Real time energy optimization
• Through continuous data
exchange with showcases
Minimum energy wastage
• With calibrated injection of oil and
liquid using CAREL E2V
High temperature
stability
using CAREL E2V
valves
© CAREL INDUSTRIES 2015 all rights reserved
Oil return and recovery
procedures
• Advanced software functions
such as speed boost and oil
recovery washing
• Multisplit installation layout for
an higher refrigerant speed in
the suction line
Centralised alarm management
with system network
• Preventive actions for optimal
working conditions
• Safety procedures to strongly
reduce installation down-time
Optimal compressor
management with power+
inverter
• Detailed qualification process
• Perfect control of compressor
envelope
• Safety procedures
: Reliability
© CAREL INDUSTRIES 2015 all rights reserved
: Usability
Easy set-up and optimisation
• Wizard start-up procedure for
a simplified unit configuration
• Pre-setting of the main
parameters and probes to
reduce commissioning timing
Extremely fast commissioning
• Automatic preconfiguration of
the system network
(refrigerated cases and
condensing unit)
• Optimised default parameters
with extensive laboratory tests
Intuitive programming
• Different access profile for
different user
• Simplified menu for a clear
navigation
• PGD and pLD PRO terminal
with full informations
© CAREL INDUSTRIES 2015 all rights reserved
: Energy efficiency
EEV valve
• Stable evaporation temperature
• Advanced sync with compressor
• High efficiency at variable flow rate
DC inverter power+
• Wide modulation range
• High energy efficiency at part load
• Less energy losses with permanent
magnet
Heos controller
• DC compressor managment and full
envelope control
• EEV valve management
• Safety features and preventive actions
© CAREL INDUSTRIES 2015 all rights reserved
: Environment respect
TEWI reduction
Refrigerant leaks reduction
with ermetically sealed unit
• No welding on the field
• Factory tested units
Refrigerant charge reduction
compared with traditional
system
• No long copper pipes
• No compressor rack
• No receivers
© CAREL INDUSTRIES 2015 all rights reserved
: Flexibility
High investment recovery
• Critical components fully
contained into the cabinet
Wider sales area
• No more need of compressor
rack
Flexible sales area
& easy layout change
• Easy installation or
deinstallation of
new/promotional cabinets
• Easily move of the cabinets
inside the supermarket
© CAREL INDUSTRIES 2015 all rights reserved
Conclusions
• The DC inverter technology is ready for the commercial refrigeration and can
cover a wide range of store format
• Considerable energy saving results can be achieved with DC technology
• DC technology together with CAREL E2V valves and advanced control algorithms
increase further energy saving results
• This saving contributes to reach an optimum food preservation with more stable
product temperature and to reduce the ambient impact
© CAREL INDUSTRIES 2015 all rights reserved© CAREL INDUSTRIES 2015 all rights reserved

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MCE 2016 - G.Tonin - CAREL

  • 1. © CAREL INDUSTRIES 2015 all rights reserved Giovanni Tonin B.U. Retail, Application Specialist 18 th March 2016 High efficiency in commercial refrigeration
  • 2. © CAREL INDUSTRIES 2015 all rights reserved DC inverter technology
  • 3. © CAREL INDUSTRIES 2015 all rights reserved The compressor with DC motor allows considerable energy saving as operation is optimum at part loads. DC technology The wide range of modulation means the best operating conditions can be achieved, guaranteeing greater stability and less starts/stops. Electrical efficiency improvement 4-5% BLDC vs AC Induction Technology Saving Inverter AC vs ON-OFF Up to 9% DC power+ vs ON-OFF Up to 25% DC power+ vs inverter AC Up to 15%
  • 4. © CAREL INDUSTRIES 2015 all rights reserved DC condensing unit, an integrated refrigeration control system for CDU and cabinets/cold rooms equipped with top DC inverter and modulating EEVs technologies providing self-optimization for energy saving and food quality enabling high end remote monitoring and benchmarking
  • 5. © CAREL INDUSTRIES 2015 all rights reserved Plug-in refrigerated units equipped with top DC inverter and modulating EEVs technologies and water condenser on-board connected with a water loop system for condenser heat management providing high flexibility and low ambient impact DC waterloop,
  • 6. © CAREL INDUSTRIES 2015 all rights reserved Convenience store Supermarket High Efficiency in commercial refrigeration
  • 7. © CAREL INDUSTRIES 2015 all rights reserved : Energy efficiency Excellent performance at part loads • With DC technology and power+ inverter Real time energy optimization • Through continuous data exchange with showcases Minimum energy wastage • With calibrated injection of oil and liquid using CAREL E2V High temperature stability using CAREL E2V valves
  • 8. © CAREL INDUSTRIES 2015 all rights reserved Oil return and recovery procedures • Advanced software functions such as speed boost and oil recovery washing • Multisplit installation layout for an higher refrigerant speed in the suction line Centralised alarm management with system network • Preventive actions for optimal working conditions • Safety procedures to strongly reduce installation down-time Optimal compressor management with power+ inverter • Detailed qualification process • Perfect control of compressor envelope • Safety procedures : Reliability
  • 9. © CAREL INDUSTRIES 2015 all rights reserved : Usability Easy set-up and optimisation • Wizard start-up procedure for a simplified unit configuration • Pre-setting of the main parameters and probes to reduce commissioning timing Extremely fast commissioning • Automatic preconfiguration of the system network (refrigerated cases and condensing unit) • Optimised default parameters with extensive laboratory tests Intuitive programming • Different access profile for different user • Simplified menu for a clear navigation • PGD and pLD PRO terminal with full informations
  • 10. © CAREL INDUSTRIES 2015 all rights reserved : Energy efficiency EEV valve • Stable evaporation temperature • Advanced sync with compressor • High efficiency at variable flow rate DC inverter power+ • Wide modulation range • High energy efficiency at part load • Less energy losses with permanent magnet Heos controller • DC compressor managment and full envelope control • EEV valve management • Safety features and preventive actions
  • 11. © CAREL INDUSTRIES 2015 all rights reserved : Environment respect TEWI reduction Refrigerant leaks reduction with ermetically sealed unit • No welding on the field • Factory tested units Refrigerant charge reduction compared with traditional system • No long copper pipes • No compressor rack • No receivers
  • 12. © CAREL INDUSTRIES 2015 all rights reserved : Flexibility High investment recovery • Critical components fully contained into the cabinet Wider sales area • No more need of compressor rack Flexible sales area & easy layout change • Easy installation or deinstallation of new/promotional cabinets • Easily move of the cabinets inside the supermarket
  • 13. © CAREL INDUSTRIES 2015 all rights reserved Conclusions • The DC inverter technology is ready for the commercial refrigeration and can cover a wide range of store format • Considerable energy saving results can be achieved with DC technology • DC technology together with CAREL E2V valves and advanced control algorithms increase further energy saving results • This saving contributes to reach an optimum food preservation with more stable product temperature and to reduce the ambient impact
  • 14. © CAREL INDUSTRIES 2015 all rights reserved© CAREL INDUSTRIES 2015 all rights reserved