1. Name: Marcin (Martin) SZCZEŚNIAK
D.o.B.: 29.08.1961
Citizenship: Poland
Education: 1986 Materials Engineering MSc., Warsaw University of Technology, Poland
PC knowledge: MS Office (Word, Excel, Power Point, Project)
CAD: ProE, CATIA V4 / V5,
Languages: English very good, German good, Russian basic
Professional status: Free lance
PROFESSIONAL AFFILIATES:
• Packaging Engineer affiliated with EDF GmbH, Munich, Germany, (06/2011- 12/2014);
• Engineer at General Electric – EDC Oil & Gas Business, Warsaw, POLAND, (03/2010-05/2011)
• Advanced Projects Leader affiliated with RÜCKER-POLSKA Warsaw, POLAND, (01/2001- 12/2009);
• Project Engineer at FAURECIA, Troy, Michigan, USA (05/1999 - 12/2000);
• Lead Design/Project Engineer affiliated with RÜCKER-POLSKA Warsaw, POLAND, (07/1996 - 05/1999);
• Design Engineer at MILLARD DESIGN Pty Ltd. Melbourne, AUSTRALIA (06/1995 - 06/1996);
• Design Engineer at RÜCKER-POLSKA Warsaw, POLAND (01/1995 - 06/1995);
• Design/Lead Project Engineer at RÜCKER ENGINEERING LTD, Dearborn, MI USA (01/1989 - 06/1994);
• Plastic Technology Engineer at PIMOT, (Automotive Industry Institute), Warsaw, POLAND (10/1986 - 12/1988);
PROJECTS PORTOFOLIO
2. AUTOMOTIVE PROJECTS
05/2011 – 12/2014:
• On contract at BMW FIZ (Munich, Germany)
Interior Packaging engineer responsible for integration of
Dashboard and Middle-Console equipment architecture within
the new 7 (G11) and X3 (G01) – series vehicles .
01/2008 - 05/2008:
• On contract at AUDI AG (Ingolstadt, Germany)
Advanced concept development of Dashboard and Middle-
Console components for Audi A6/7 – yr. 2011.
Audi A7 Interior
BMW 7 (G11) Interior
(ref. BILD 02.01.2015
3. AUTOMOTIVE PROJECTS
06/2008 - 02/2009:
On contract as shells Module Leader at
WEBASTO AG (Stockdorf, Germany) in the
McLaren P11 Spyder project: from concept till
first, successful prototype build.
Responsibilty including conceptual
development of two pieces retractable roof
shells, made of plastic composite materials
(SMC, CSM, Carbon) or aluminum and
Tonneau (roof parking space) Cover from SMC.
Evaluation of economical, technological
practical and aspects of each material option.
Technical verification of potential supplyiers.
Leading the CAD design of shells, ensuring
tight tolerance of assembly. Interfacing other
Project Modules (mechanisms, seals,
electronics). Participating at FEA of the roof
structures, including design optimisation
loops. Preparation of prototype documentation,
support for prototyping supplyiers,
supervising prototype assembly and stand
testing of the prototype roof structure.
Complete customer engineering support.
Above left: X-Ray Catia model of roof and tonneau cover;
Above right: prototype roof assembly on the test stand;
Bottom: McLaren MP4 12-C Spyder lounched 2012
4. AUTOMOTIVE PROJECTS
.
04/2007 - 10/2007:
• On contract at MAGNA STEYR FAHRZEUGTECHNIK (Graz,
Austria),
responsible for production release of the door and closures
in the AU485 project (Audi A5 – Cabrio).
06/2006 – 07/2008:
• Consulting for LEOPARD AUTOMOBILE (Mielec, Poland)
Preparation, design modifications, coordination and
supervision of homologation procedures of the classic-
roadster Leopard V8.
06/2006 - 12/2006:
• On contract at WEBASTO AG (Stockdorf, Germany)
Catia v4 concept design of roof shells in the advanced
development of the Hyundai Cabrio-Coupe project.
Leopard
Audi A5 Cabrio
5. AUTOMOTIVE PROJECTS
DEVELOPMENT OF THE LUGGAGE RACK SUPORTS
FOR VOLVO 8700 INTERCITY BUS
Year 2005
Implementation of the Finnish designed, aluminum casted, luggage rack supports in the 8700 series bus,
manufactured at VOLVO-BUS-POLAND was expensive in manufacturing costs and caused high vibration of racks.
PROJECT STAGES:
1) Recording vibrations
in the bus;
2) Analysis of recorded
data to establish
natural frequency
maping and
implementing results
into vibration FEA;
3) Designing PP+30GF
injection molded
brackets and checking
their stresses and
vibrations with FEA;
Result: Problem eliminated.
Magnetic force sensors placed
on the roof structure;
Optical engine rev. counter
in action;
Amplifiers and sound
recorder during tests;
Natural frequency
graphs for two design
versions of brackets in
two materials: casted
aluminum E=7e4MPa
and polypropylene
„Nepol” E=9e3MPa
Natural vibrations restricted
modes [upper rails restrained]
Large brackets - material
polypropylene „Nepol”
E=9000MPa
Rack’s vibrations at 80-89Hz
6. AUTOMOTIVE PROJECTS
DEVELOPMENT OF THE FRONT END BODY PANEL
FOR VOLVO 8700 INTERCITY BUS
Years 2003 - 2004
Implementation of the Finnish designed composite front end panel of the 8700 series bus, manufactured at
VOLVO-BUS-POLAND caused fitting problems and windshield cracking in service.
PROJECT STAGES:
1) Measurement of the
torsional behavior
of the bus body
and windshield
opening;
2) Analysis of interactions
windshield-seal-body
panel; Resolution:
asymmetrical
windshield and
material shrinkage
undersized body panel
cause pressure
cracking of the
windshield.
3) Recommendation:
improved dimensional
stability of body
panels and gage
supported mounting
of the windshield.
Result: Problem
eliminated.
2650 mm
750 mm
2900 mm
7. AUTOMOTIVE PROJECTS
05/1999 - 12/2000 :
• Project Engineer at FAURECIA, Troy, Michigan, USA, responsible for design
and development of the seat structures and mechanisms for the 3rd row of
2003 Ford Expedition seats from concept to S.O.P.
09/1998 - 05/1999
• On contract at Daewoo-FSO (Warsaw, Poland), managing design
conversion of the Polonez-Sedan into station wagon (left): Complete
CATIA – serial documentation of body and interior components, as well
as S.O.P. preparations.
05/2001 - 12/2001:
• On contract at MAGNA STEYR FAHRZEUGTECHNIK (Graz, Austria),
responsible for redesign of the body rear of the AUDI TT (re-location of
battery to the car rear).
Pic.above: left: CAD seat mechanisms, right: seat installed in the vehicle.
8. AUTOMOTIVE PROJECTS
07/1997 - 06/1998
Design engineer working at
Rücker- GmbH in Ingolstadt,
Germany at the interior
components (dash, pillars, middle
console) of SAMAND vehicle.
06/1996 - 03/1997
Project leader working at Rücker-
Polska in Warsaw, Poland at the
interior components (dash, pillars,
side panels) of the Daewoo Motor
Poland Lublin II 3,5t van,
Complete CATIA – serial
documentation of body and
interior components, as well as
S.O.P. preparations.
9. AUTOMOTIVE PROJECTS
05/1995 - 06/1996
Design engineer on contract at the Ford Research
& Development Center in Melbourne, Australia
working the 1998 Ford Falcon (AU); Responsibility:
HVAC components in the dash.
09/1990 - 06/1994
Design engineer on contract of Lear Seating Co. At
the seats production design project for Ford
Windstar 1994; from 01/1992 Project leader on
contract of Ford Motor Co. In the R&D of
magnesium – casting – seat structure with
integrated restraints system.
PICTURES:
Top: Ford Falcon AU 1998
Bottom: Magnesium seat structure, seat
mounted in the vehicle, seat at a
display
10. RAILWAY PROJECTS
CONFERENCE COACHES 507/508A
11/2005 - 05/2006 and 01/2007 - 05/2007:
RESPONSIBILITY: Project leader in the interior design and development of the conference coaches 507A and 508A,
on contract of the PKP-Intercity (Polish Railways).
PROJECT CONTENT:
• Styling of the interior;
• Design for the GRP technology;
• Production supervision – GRP components – tool design and recommendation to buy-out-parts (i.e. lights,
flooring, seats, kitchen equipment);
• Delivery and installation coordination for over 200 different GRP-components at the customer site.
PICTURES:
Top: General Layout coach 507A
Bottom : Interior of the 508A coach – Render and reality
Top: CATIA – design coach 507A
bottom : Interior of the 507A coach – after installation
11. RAILWAY PROJECTS
REFURBISHMENT OF PULLMAN AND RESTAURANT
COACHES01/2003 - 05/2005:
RESPONSIBILITY: Project management in the concept development, design, manufacturing and installation of
interior components of the refurbished Bautzen (GDR) build, Pullman and Restaurant coaches.
PROJECT RESPONSIBILITY:
• Detailed styling development of the interior;
• Design and technological concept of the GRP interior components;
• Supervision GRP – Tool design and selection of the entire variety of buy-out-parts (i.e. lights, flooring, seats,
kitchen equipment);
• Manufacturing coordination of ca. 200 different GRP-interior decoration components, managing their
delivery and installation supervision at the customer site.
PICTURES:
Far top: General layouts
Left: Alias – styling proposals
above: CATIA-designed parts; parts for shipment
Right: Interior of coaches after completion
12. RAILWAY PROJECTS
H665 – BOGIE – DESIGN OPTIMIZATION
PICTURES:
Left: Strain gages placed on bogie in
the most troubled areas;
Top-right: Measurement equipment
installed for running tests of the
bogie;
Bottom-right: FEA-van Misses stress
picture.
09/2002 - 12/2004
RESPONSIBILITY: Project management in the design and development of bogie H665
optimization project.
PROJECT CONTENT:
• Material- and cracking analysis;
• Load recording during running rail tests;
• Advanced FEA of the bogie in the relation to recorded data;
• Design and technological changes and improvements;
13. RAILWAY PROJECTS
TRAM REFURBISHMENT PROJECT
01/2002 - 09/2003
RESPONSIBILITY: Project Leader in the refurbishment project of
the 105N (Alstom-Konstal-Poland) city-tram body, on contract
of the PROTRAM-WROCLAW (Poland)
PROJECT CONTENT:
• Styling proposals (low-cost-technology);
• Customer-driven design;
• Ergonomic analysis, CATIA-design;
• GRP – Technology optimized;
PICTURES:
Top: styling proposals; selected
version.
Bottom: Ergonomic analysis of the
cabin; Refurbishment in the
workshop; Project completed.