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Curriculum Vitae
Personal Details
Name Sharang Date
Summary of Expertise and
Experience
 7+ years of experience in Automotive Product design and development.
 Proficientin Catia V5
 Worked extensively On Rear Lamp & Head lamp Design
 Domain experience in Automotive Lighting
 Good knowledge of plastic partdesign
Educational Qualifications
Graduate in Mechanical Engineering
International Exposure
Automotive Lighting France
1 Month Onsite as Onsite Engineer
Project- Peugeot citron(PSA)
Valeo Spain
3 Months Onsite at Valeo Spain as an Onsite Co-coordinator
Project: MultipleProjects
Roles and Responsibilities
Organization: Tata Autocomp Systems Limited – Technical Center, Pune – 411 057, India
Designation:Senior DesignEngineer
Duration: 30th
Nov2010 to till date
Work profile :
 Graduate Mechanical Engineering having 7 + years of experience
 Experience in Plastics PartProductDesign
 Currently workingas Sr.Design Engineer and simultaneously workingon projects for Automotive Lighting
domain
 Aware of the manufacturingprocesses of plastic Injection molded products
 Effective Material selection.
 Very good proficiency Catia V5 module ( Solid Modeling, Surfacing, Drafting & Kinematics.)
 Experience in conductingproduct phases – PackagingStudy, Concept proposals,Feasibility study and Fixingand
location mechanisms
 Project documentation – Bill of Material,Chain of dimensions,DFMEA, Process flowplan
 Proficientin communication with multinational teams
 Awareness of all ECE and SAE regulations
 Awareness of all welding processes.
Project Experience
 Lighting System
Page 2 of 5
TAIL LAMP
OEM-Odelo Lighting
Project-1 AUDI C8 654 Tail Lamp:
 Complete Designing of Rear Lamp (Gehaeuse,Abdeckrahmen,Optikscheibe,Lichtscheibe etc.) from concept
design till ToolingKick off.
 PCB packaging & fixation for multi chamber reflector
 Design of Lichtscheibe2K Lens
 AnalyzingGAP & FLUSH conditions
 Removal of clash atelementary stage of the partdevelopment
 Design of Lichtscheibe& Abdeckrahmen for multi shot moldingfor 2K molding
 Generation of mounting features & locators to govern the component fixing & relation
 Effective design to avoid light leakage
 Restriction areas for PCB
Project 2:BMW I0 Rear Lamp
Activitiesdone:
 Master section creation as per the input data & Regulatory norms
 Design of reflector considering position of LEDs
 Design of locaters and fixingas per 3-2-1 principle
 Design of heat shield for effective coolingof PCB
 Complete Designing of Rear Lamp (like Gehaeuse,Abdeckrahmen,Optikscheibe,Lichtscheibe, PCB etc.) from
concept design till ToolingKick off.
 Design of parts with Parametric history for easy update for future requirements
 Modificationsin architectureof lamp to avoid lightleakage
 Detail Drawings generations by consideringGD & T
Project 3:Audi Q3 Rear Lamp Odelo
 Data Packaging in linewith Gap & Flush requirements
 Partcreation likeGehaeuse,Abdeckrahmen, Optikscheibe,Lichtscheibe
 Addressingissues for the fitment & assembly sequence
 Data generation from developed sections for Component’s like Gehaeuse,Abdeckrahmen,Lichtscheibe
 Creation welding surfaceconsideringtoolingdirection for lens
 Creation welding track for lens & housingas per the Hot plate welding principles
 Concept provided & finalization of proposalsfor mounting strategy for partfixations
 Toolingmodifications like- reduction of slider in reflector,draft improvisation,
 Optimization of thickens based on the resultof mold flow analysis.
 Features improvisation as per the result of vibration analysis e.g. base fillet at the boss of reflector have been
increased to strengthen it.
 Assembly and part Drawings Creation as per the customer standards
 Design of locaters and fixingas per 3-2-1 principle
Master Sections creation consideringregulatory norms for geometric visibility
OEM-ValeoLighting(Spain)
Project 4. BMW MINI COOPER(HeadLamp)
Input: Stylingsurface,BIW and master sections.
Page 3 of 5
Output: Head Lamp Construction
Responsibility:
 Part Feasibility. (Illustration of non-feasiblerequirements in sections and givingother appropriateoptions for the
same.)
 DecidingFunctional area as per ECE stranded. (E.g.: steradian angle)
 Design and development of mounting strategy: Light Guide mounting with reflector, Prefixingof Inner lens, PCB
mounting, Implementation of BIW mountings
Considerations for design: Meet functional requirement of Light directivity study and avoid lightleakage,
environment parts,Gap and flush.DFM and DFA, design of toolingdirection and partinglinefor each part.
 Design of above lamp prototype for optical Mockup: Designingflutes and optics on aluminumplates and
assemblingon fixtureso as to simulateoptical situations.
Project 5. Opal Adam
Input: 'A' Surface of lens, master sections and BIW.
Output: Design of Complete Lens.
Responsibility:
 Packaging study of components for spaceevaluations and feasibility study with stylingdata.
 WeldingRib Creation for Lens & Housingas per the sections & respecting Tooling.
 Modification of bulb holder design to accommodate lastminute major changes in focal pointfor the improvement
of design.
 Heat shield designs consideringthermal stabledesign.
 Design of tail filter such thatit’s mounted on shutter and vibration weldingcan be feasibleand overcominglight
leakageissues.
 Partinglinecreation w.r.t. Toolingand Slider directions.
 Clash and gap analysis for internal parts.
 RFQ
OEM-Automotive Lighting France
Project 7. Peugeot citron(psa) onsite France 1 month duration
Input: Design/Style Surfaces & Body Data
Output: Tail lamp Design
Activities done:
 Played a role of main interface between customer &
 offshore team for projectcoordination
 Engineering Feasibility Study
 Master Sections creation consideringregulatory norms for geometric visibility
 Mock up creation for photometry & aesthetical test
 Data Packaging in linewith Gap & Flush requirements
 Data generation from developed sections for Component’s likelens bezel housingreflector
 Creation welding surfaceconsideringtoolingdirection for lens
 Creation welding track for lens & housingas per the Hot plate welding principles
 Concept provided & finalization of proposalsfor mounting strategy for partfixations
 Toolingmodifications like- reduction of slider in reflector,draft improvisation,
 Optimization of thickens based on the resultof mold flow analysis.
Page 4 of 5
 Features improvisation as per the result of vibration analysis e.g. base fillet at the boss of reflector have been
increased to strengthen it.
 Assembly and part Drawings Creation as per the customer standards
 Design of locaters and fixingas per 3-2-1 principle
Degree University Year Of
Passing
Percentage Class Obtained
BE
(Mechanical)
Pune University 2007 59 Higher second
HSC Maharashtra State Board 2001 83 Distinction
SSC Maharashtra State Board 1999 60 First
Name-Sharang Date
Date of Birth–24-10-1984
Gender-Male
Marital Status-Married
Languages-Englisg,Marathi,Hindi
Languages-Elementary Level Spanish
Email ID-datesharang@yahoo.in
Phone No-9730683519
Permanent Address-Baner Road,Kapil Malhar Towers,Pune
Date Name
Place Signature
Page 5 of 5

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7+ Years Automotive Lighting Design Expert

  • 1. Curriculum Vitae Personal Details Name Sharang Date Summary of Expertise and Experience  7+ years of experience in Automotive Product design and development.  Proficientin Catia V5  Worked extensively On Rear Lamp & Head lamp Design  Domain experience in Automotive Lighting  Good knowledge of plastic partdesign Educational Qualifications Graduate in Mechanical Engineering International Exposure Automotive Lighting France 1 Month Onsite as Onsite Engineer Project- Peugeot citron(PSA) Valeo Spain 3 Months Onsite at Valeo Spain as an Onsite Co-coordinator Project: MultipleProjects Roles and Responsibilities Organization: Tata Autocomp Systems Limited – Technical Center, Pune – 411 057, India Designation:Senior DesignEngineer Duration: 30th Nov2010 to till date Work profile :  Graduate Mechanical Engineering having 7 + years of experience  Experience in Plastics PartProductDesign  Currently workingas Sr.Design Engineer and simultaneously workingon projects for Automotive Lighting domain  Aware of the manufacturingprocesses of plastic Injection molded products  Effective Material selection.  Very good proficiency Catia V5 module ( Solid Modeling, Surfacing, Drafting & Kinematics.)  Experience in conductingproduct phases – PackagingStudy, Concept proposals,Feasibility study and Fixingand location mechanisms  Project documentation – Bill of Material,Chain of dimensions,DFMEA, Process flowplan  Proficientin communication with multinational teams  Awareness of all ECE and SAE regulations  Awareness of all welding processes. Project Experience  Lighting System
  • 2. Page 2 of 5 TAIL LAMP OEM-Odelo Lighting Project-1 AUDI C8 654 Tail Lamp:  Complete Designing of Rear Lamp (Gehaeuse,Abdeckrahmen,Optikscheibe,Lichtscheibe etc.) from concept design till ToolingKick off.  PCB packaging & fixation for multi chamber reflector  Design of Lichtscheibe2K Lens  AnalyzingGAP & FLUSH conditions  Removal of clash atelementary stage of the partdevelopment  Design of Lichtscheibe& Abdeckrahmen for multi shot moldingfor 2K molding  Generation of mounting features & locators to govern the component fixing & relation  Effective design to avoid light leakage  Restriction areas for PCB Project 2:BMW I0 Rear Lamp Activitiesdone:  Master section creation as per the input data & Regulatory norms  Design of reflector considering position of LEDs  Design of locaters and fixingas per 3-2-1 principle  Design of heat shield for effective coolingof PCB  Complete Designing of Rear Lamp (like Gehaeuse,Abdeckrahmen,Optikscheibe,Lichtscheibe, PCB etc.) from concept design till ToolingKick off.  Design of parts with Parametric history for easy update for future requirements  Modificationsin architectureof lamp to avoid lightleakage  Detail Drawings generations by consideringGD & T Project 3:Audi Q3 Rear Lamp Odelo  Data Packaging in linewith Gap & Flush requirements  Partcreation likeGehaeuse,Abdeckrahmen, Optikscheibe,Lichtscheibe  Addressingissues for the fitment & assembly sequence  Data generation from developed sections for Component’s like Gehaeuse,Abdeckrahmen,Lichtscheibe  Creation welding surfaceconsideringtoolingdirection for lens  Creation welding track for lens & housingas per the Hot plate welding principles  Concept provided & finalization of proposalsfor mounting strategy for partfixations  Toolingmodifications like- reduction of slider in reflector,draft improvisation,  Optimization of thickens based on the resultof mold flow analysis.  Features improvisation as per the result of vibration analysis e.g. base fillet at the boss of reflector have been increased to strengthen it.  Assembly and part Drawings Creation as per the customer standards  Design of locaters and fixingas per 3-2-1 principle Master Sections creation consideringregulatory norms for geometric visibility OEM-ValeoLighting(Spain) Project 4. BMW MINI COOPER(HeadLamp) Input: Stylingsurface,BIW and master sections.
  • 3. Page 3 of 5 Output: Head Lamp Construction Responsibility:  Part Feasibility. (Illustration of non-feasiblerequirements in sections and givingother appropriateoptions for the same.)  DecidingFunctional area as per ECE stranded. (E.g.: steradian angle)  Design and development of mounting strategy: Light Guide mounting with reflector, Prefixingof Inner lens, PCB mounting, Implementation of BIW mountings Considerations for design: Meet functional requirement of Light directivity study and avoid lightleakage, environment parts,Gap and flush.DFM and DFA, design of toolingdirection and partinglinefor each part.  Design of above lamp prototype for optical Mockup: Designingflutes and optics on aluminumplates and assemblingon fixtureso as to simulateoptical situations. Project 5. Opal Adam Input: 'A' Surface of lens, master sections and BIW. Output: Design of Complete Lens. Responsibility:  Packaging study of components for spaceevaluations and feasibility study with stylingdata.  WeldingRib Creation for Lens & Housingas per the sections & respecting Tooling.  Modification of bulb holder design to accommodate lastminute major changes in focal pointfor the improvement of design.  Heat shield designs consideringthermal stabledesign.  Design of tail filter such thatit’s mounted on shutter and vibration weldingcan be feasibleand overcominglight leakageissues.  Partinglinecreation w.r.t. Toolingand Slider directions.  Clash and gap analysis for internal parts.  RFQ OEM-Automotive Lighting France Project 7. Peugeot citron(psa) onsite France 1 month duration Input: Design/Style Surfaces & Body Data Output: Tail lamp Design Activities done:  Played a role of main interface between customer &  offshore team for projectcoordination  Engineering Feasibility Study  Master Sections creation consideringregulatory norms for geometric visibility  Mock up creation for photometry & aesthetical test  Data Packaging in linewith Gap & Flush requirements  Data generation from developed sections for Component’s likelens bezel housingreflector  Creation welding surfaceconsideringtoolingdirection for lens  Creation welding track for lens & housingas per the Hot plate welding principles  Concept provided & finalization of proposalsfor mounting strategy for partfixations  Toolingmodifications like- reduction of slider in reflector,draft improvisation,  Optimization of thickens based on the resultof mold flow analysis.
  • 4. Page 4 of 5  Features improvisation as per the result of vibration analysis e.g. base fillet at the boss of reflector have been increased to strengthen it.  Assembly and part Drawings Creation as per the customer standards  Design of locaters and fixingas per 3-2-1 principle Degree University Year Of Passing Percentage Class Obtained BE (Mechanical) Pune University 2007 59 Higher second HSC Maharashtra State Board 2001 83 Distinction SSC Maharashtra State Board 1999 60 First Name-Sharang Date Date of Birth–24-10-1984 Gender-Male Marital Status-Married Languages-Englisg,Marathi,Hindi Languages-Elementary Level Spanish Email ID-datesharang@yahoo.in Phone No-9730683519 Permanent Address-Baner Road,Kapil Malhar Towers,Pune Date Name Place Signature