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Manoj Kumar
2009JE0406
Mining Machinery Engineering
Spec sheet
EC210 BLC
 Engine power, gross: 119 kW (159 hp)
 Operating weight : 20.8 ~ 22.3 tones
 Bucket capacity : 0.75 ~ 1.5 cu.m
Excavator Crawler
Weight
Series
Long Crawler
Designation
Model No. Eng. speed Power output
EC140B 2100 rpm 93 hp (69 kW)
EC160B 1900 rpm 109 hp (81 kW)
EC180B 1900 rpm 109 hp (81 kW)
EC210B 1900 rpm 143 ph (107 kW)
EC240 B 1800 rpm 168 hp (125 kW)
EC290 B 1800 rpm 192 hp (143 kW)
EC330 B 1700 rpm 247 hp (184 KW)
EC360 B 1700 rpm 247 hp (184 kW)
EC460 B 1800 rpm 316 hp (235 kW)
EC700B 1800 rpm 424 hp (316 kW)
*Net value (ISO 9249/SAE J1349)
 Engine
Turbo Charger
Start Motor
Oil Sump
Alternator
PTO
(Power Take Off)
Fuel Filter
Oil Filter
Flywheel
Layout: D6D of EC210B
 Fuel system : Fuel Tank  Coarse filter  Fuel feed pump  Fuel filter Fuel pump
 Injector  Combustion chamber
Fuel & Air Intake System
 Air intake system : Pre cleaner  Air cleaner  Turbo charger  Air Cooler
 Combustion chamber
Tool box
Master switch
• Voltage : 24V
• Batteries : 2X12 V
• Battery Capacity : 150 Ah
• Alternator : 28V/80A
Electrical system
Link pitch
Tripple grouser
Triple grouser : General purpose
Double grouser : better section modulus, more aggressive
One grouser : Maximum traction, added mobility in hilly terrain
 Undercarriage
Sprocket
Idler & Recoil spring
Top roller(carrier)
Bottom roller(track)
Track guard
& HD full track guard
Track shoes Track link
Mode Selection Switch (Engine speed control switch)
 match engine power with hydraulic output
 integrate power mode and work mode for easy control
Mode Working Condition Output
P - Power Max Maximum Speed 100%
H -Heavy duty Maximum productivity 95%
G -General purpose Economical operation 90%
F -Fine control Maximum lifting power 70%
I -Idle setting Maximum warm-up 60%
Gradeability (Ө)
• possible angle for machine to climb up
• Ө = 35 degree
Max. travel speed : 3-5 km/h
Max. slew speed : 8.8 rpm
Service refill capacities
 Fuel tank ……………………………………….685 L
 Hydraulic system total……………………520 L
 Hydraulic tank……………………………….270 L
 Engine oil……………………………………….42L
Lip protector
Front attack
plate
Bottom
runner
Bottom
strip
Adaptor
Bucket naming
Protector-side
shroud
ToothSide attack
plate
Lug
Stiffner
Retainer
Pin
Adaptor
Tooth
Tooth
Pin
Adaptor
▶ Side mounting type
(For K-profile bucket)
▶ Vertical mounting type
VTS(Volvo Tooth system)
(For V and M-profile bucket)
Tooth system
Digging force
Tear-out force
(arm digging force)
Break-out force
(bucket digging force)
Bucket breakout force loss when using an quick fit or long tip radius
bucket.
The shorter tip radius bucket provide more digging force than the
longer.
Tip
radius
(A)
(B) (B)
% loss in bucket breakout force = ( B – A ) / B * 100
Bucket breakout force loss due to increasing the width of a bucket.
The narrower bucket provide more digging force than the wider.
% loss in bucket breakout force = ( B – C ) / B * 100
(B) (C)
Digging force effect
1. By bucket tip radius
2. By bucket width
Thank you

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Productivity and ownership study of volvo large mining

  • 3. EC210 BLC  Engine power, gross: 119 kW (159 hp)  Operating weight : 20.8 ~ 22.3 tones  Bucket capacity : 0.75 ~ 1.5 cu.m
  • 5.
  • 6. Model No. Eng. speed Power output EC140B 2100 rpm 93 hp (69 kW) EC160B 1900 rpm 109 hp (81 kW) EC180B 1900 rpm 109 hp (81 kW) EC210B 1900 rpm 143 ph (107 kW) EC240 B 1800 rpm 168 hp (125 kW) EC290 B 1800 rpm 192 hp (143 kW) EC330 B 1700 rpm 247 hp (184 KW) EC360 B 1700 rpm 247 hp (184 kW) EC460 B 1800 rpm 316 hp (235 kW) EC700B 1800 rpm 424 hp (316 kW) *Net value (ISO 9249/SAE J1349)
  • 7.  Engine Turbo Charger Start Motor Oil Sump Alternator PTO (Power Take Off) Fuel Filter Oil Filter Flywheel Layout: D6D of EC210B
  • 8.  Fuel system : Fuel Tank  Coarse filter  Fuel feed pump  Fuel filter Fuel pump  Injector  Combustion chamber Fuel & Air Intake System  Air intake system : Pre cleaner  Air cleaner  Turbo charger  Air Cooler  Combustion chamber
  • 9. Tool box Master switch • Voltage : 24V • Batteries : 2X12 V • Battery Capacity : 150 Ah • Alternator : 28V/80A Electrical system
  • 10. Link pitch Tripple grouser Triple grouser : General purpose Double grouser : better section modulus, more aggressive One grouser : Maximum traction, added mobility in hilly terrain
  • 11.
  • 12.  Undercarriage Sprocket Idler & Recoil spring Top roller(carrier) Bottom roller(track) Track guard & HD full track guard Track shoes Track link
  • 13.
  • 14. Mode Selection Switch (Engine speed control switch)  match engine power with hydraulic output  integrate power mode and work mode for easy control Mode Working Condition Output P - Power Max Maximum Speed 100% H -Heavy duty Maximum productivity 95% G -General purpose Economical operation 90% F -Fine control Maximum lifting power 70% I -Idle setting Maximum warm-up 60%
  • 15. Gradeability (Ө) • possible angle for machine to climb up • Ө = 35 degree Max. travel speed : 3-5 km/h Max. slew speed : 8.8 rpm
  • 16. Service refill capacities  Fuel tank ……………………………………….685 L  Hydraulic system total……………………520 L  Hydraulic tank……………………………….270 L  Engine oil……………………………………….42L
  • 17. Lip protector Front attack plate Bottom runner Bottom strip Adaptor Bucket naming Protector-side shroud ToothSide attack plate Lug Stiffner Retainer Pin Adaptor Tooth Tooth Pin Adaptor ▶ Side mounting type (For K-profile bucket) ▶ Vertical mounting type VTS(Volvo Tooth system) (For V and M-profile bucket) Tooth system
  • 18. Digging force Tear-out force (arm digging force) Break-out force (bucket digging force)
  • 19. Bucket breakout force loss when using an quick fit or long tip radius bucket. The shorter tip radius bucket provide more digging force than the longer. Tip radius (A) (B) (B) % loss in bucket breakout force = ( B – A ) / B * 100 Bucket breakout force loss due to increasing the width of a bucket. The narrower bucket provide more digging force than the wider. % loss in bucket breakout force = ( B – C ) / B * 100 (B) (C) Digging force effect 1. By bucket tip radius 2. By bucket width