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LOGO
Creep
Creep is defined as time-dependent plastic
deformation (elongation) of the metal at a constant
tensile load. It is also defined as high temperature
progressive deformation at constant stress.
Definition:
Dr. Eng. Sherif Ali Abd El Rahman
โžข "High temperatureโ€œ (at T > 0.4 Tm ) is a relative term
dependent upon the materials involved.
LOGO
Creep
Dr. Eng. Sherif Ali Abd El Rahman
Creep rates are used in evaluating materials for boilers, gas turbines, jet engines, ovens,
or any application that involves high temperatures under load.
LOGO
Creep
Dr. Eng. Sherif Ali Abd El Rahman
โžข Understanding high temperature behavior of metals is useful in designing failure
resistant systems.
โžข A creep test can be studied by measuring the permanent extension, after various
time intervals, of test-pieces maintained at a constant temperature.
LOGO
The rate of deformation is called the creep rate. It is the slope of the
line in a Creep Strain vs. Time curve.
Dr. Eng. Sherif Ali Abd El Rahman
Classical Creep Curve
LOGO
Creep Stages
Dr. Eng. Sherif Ali Abd El Rahman
โžข Primary Creep:
starts at a rapid rate and slows with time.
โžข Secondary Creep:
has a relatively uniform rate.
โžข Tertiary Creep:
โžข has an accelerated creep rate and terminates when the
material breaks or ruptures. It is associated with both
necking and formation of grain boundary voids.
LOGO
Effect of Temperature & Stress
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Effect of Individual Variable
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Steady-state creep
Dr. Eng. Sherif Ali Abd El Rahman
โžข Empirical relationships have been developed in which the steady-state creep
rate as a function of stress and temperature is expressed.
โžข Its dependence on stress can be written:
where and n are material constants.
A plot of the logarithm of versus the logarithm of yields a straight line
with slope of n.
LOGO
Steady-state creep
Dr. Eng. Sherif Ali Abd El Rahman
Stress (logarithmic scale) versus
steady-state creep rate (logarithmic scale) for a low carbonโ€“nickel alloy at three temperatures.
LOGO
Steady-state creep
Dr. Eng. Sherif Ali Abd El Rahman
Stress (logarithmic scale) versus rupture lifetime (logarithmic scale) for a low
carbonโ€“nickel alloy at three temperatures.
LOGO
Larson Miller Parameter
Dr. Eng. Sherif Ali Abd El Rahm
The Larson-Miller parameter describes the equivalence of time
at temperature for a steel under the thermally activated creep
process of stress rupture.
LMP =
T(C+log tr)
๐Ÿ๐ŸŽ๐ŸŽ๐ŸŽ
Where:
T = temperature (K or ยบR)
tr = time before failure (hours)
C= material specific constant.
LOGO
Larson Miller Parameter
Dr. Eng. Sherif Ali Abd El Rahm
LOGO
Steady-state creep
Dr. Eng. Sherif Ali Abd El Rahman
โžข The influence of temperature
where K2 and Qc are constants;
Qc is termed the activation energy for creep
T is the Temperature.
R is the gas constant.
LOGO
Creep Fracture at elevated temperature
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Creep Fracture at elevated temperature
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Dr. Eng. Sherif Ali Abd El Rahman
LOGO
Dr. Eng. Sherif Ali Abd El Rahm
โ€ข The unloaded specimen is first heated to the required T
and the gage length is measured.
โ€ข The predetermined load is applied quickly without shock.
โ€ข Measurement of the extension are observed at frequent
interval.
โ€ข Average of about 50 readings should be taken.
LOGO
Creep vs. Stress Rupture Test
Dr. Eng. Sherif Ali Abd El Rahm
02-Creep.pdf

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02-Creep.pdf

  • 1. LOGO Creep Creep is defined as time-dependent plastic deformation (elongation) of the metal at a constant tensile load. It is also defined as high temperature progressive deformation at constant stress. Definition: Dr. Eng. Sherif Ali Abd El Rahman โžข "High temperatureโ€œ (at T > 0.4 Tm ) is a relative term dependent upon the materials involved.
  • 2. LOGO Creep Dr. Eng. Sherif Ali Abd El Rahman Creep rates are used in evaluating materials for boilers, gas turbines, jet engines, ovens, or any application that involves high temperatures under load.
  • 3. LOGO Creep Dr. Eng. Sherif Ali Abd El Rahman โžข Understanding high temperature behavior of metals is useful in designing failure resistant systems. โžข A creep test can be studied by measuring the permanent extension, after various time intervals, of test-pieces maintained at a constant temperature.
  • 4. LOGO The rate of deformation is called the creep rate. It is the slope of the line in a Creep Strain vs. Time curve. Dr. Eng. Sherif Ali Abd El Rahman Classical Creep Curve
  • 5. LOGO Creep Stages Dr. Eng. Sherif Ali Abd El Rahman โžข Primary Creep: starts at a rapid rate and slows with time. โžข Secondary Creep: has a relatively uniform rate. โžข Tertiary Creep: โžข has an accelerated creep rate and terminates when the material breaks or ruptures. It is associated with both necking and formation of grain boundary voids.
  • 6. LOGO Effect of Temperature & Stress Dr. Eng. Sherif Ali Abd El Rahman
  • 7. LOGO Effect of Individual Variable Dr. Eng. Sherif Ali Abd El Rahman
  • 8. LOGO Steady-state creep Dr. Eng. Sherif Ali Abd El Rahman โžข Empirical relationships have been developed in which the steady-state creep rate as a function of stress and temperature is expressed. โžข Its dependence on stress can be written: where and n are material constants. A plot of the logarithm of versus the logarithm of yields a straight line with slope of n.
  • 9. LOGO Steady-state creep Dr. Eng. Sherif Ali Abd El Rahman Stress (logarithmic scale) versus steady-state creep rate (logarithmic scale) for a low carbonโ€“nickel alloy at three temperatures.
  • 10. LOGO Steady-state creep Dr. Eng. Sherif Ali Abd El Rahman Stress (logarithmic scale) versus rupture lifetime (logarithmic scale) for a low carbonโ€“nickel alloy at three temperatures.
  • 11. LOGO Larson Miller Parameter Dr. Eng. Sherif Ali Abd El Rahm The Larson-Miller parameter describes the equivalence of time at temperature for a steel under the thermally activated creep process of stress rupture. LMP = T(C+log tr) ๐Ÿ๐ŸŽ๐ŸŽ๐ŸŽ Where: T = temperature (K or ยบR) tr = time before failure (hours) C= material specific constant.
  • 12. LOGO Larson Miller Parameter Dr. Eng. Sherif Ali Abd El Rahm
  • 13. LOGO Steady-state creep Dr. Eng. Sherif Ali Abd El Rahman โžข The influence of temperature where K2 and Qc are constants; Qc is termed the activation energy for creep T is the Temperature. R is the gas constant.
  • 14. LOGO Creep Fracture at elevated temperature Dr. Eng. Sherif Ali Abd El Rahman
  • 15. LOGO Creep Fracture at elevated temperature Dr. Eng. Sherif Ali Abd El Rahman
  • 16. LOGO Dr. Eng. Sherif Ali Abd El Rahman
  • 17. LOGO Dr. Eng. Sherif Ali Abd El Rahman
  • 18. LOGO Dr. Eng. Sherif Ali Abd El Rahm โ€ข The unloaded specimen is first heated to the required T and the gage length is measured. โ€ข The predetermined load is applied quickly without shock. โ€ข Measurement of the extension are observed at frequent interval. โ€ข Average of about 50 readings should be taken.
  • 19. LOGO Creep vs. Stress Rupture Test Dr. Eng. Sherif Ali Abd El Rahm