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Energy Harvesting & Design Optimization Laboratory, UMBC
Department of Mechanical Engineering
University of Maryland, Baltimore County
Mechanical Motion Conversion from
Reciprocating Translation to One-Directional
Rotation for Effective Energy Harvesting
Kabir Ahmeda, Soobum Leea
aDepartment of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle,
Baltimore, MD, USA 21250-0001
1/19
Outline
 Literature survey on Energy Harvesting Buoy
 Our Idea
 Prototyping
 Power Estimation Study
 Conclusion
Future Works
2/19
Motivation
 A large scale buoy can potentially replace 10% of
world electricity demand
 Buoy generators can conceivably produce power
more cheaply than coal (4.5 cents/kWh), currently
the cheapest source of energy
3/19
Methods
 Wave motion  rotational movement
Hydraulic pressure (water flow) to actuate hydraulic motors
or turbine
 Wave motion  translational movement
Linear generator: utilizing electric coil and magnetic shaft for
producing electric current
Use of dielectric elastomer
4/19
Previous Work
 Linear generators
Permanent magnet linear
generator buoy, Rhinefrank, K. et
al. (USA, 2006)
Ocean Wave Energy Harvesting
Buoy for Sensors (2009)
•Utilization of singular anchored linear
generators
•Simplifies the overall mechanical
design and the device experiences low
mechanical wear
•Eliminating the complex and inefficient
process of converting the linear thrust
of the waves to rotational torque
5/19
Previous Work
 Pelamis (2008), UK
As the waves move the joints up and down, hydraulic rams
move according to them, pumping high pressure oil to
hydraulic motors which drive electric generators
Near shore devices
•Agucadoura Wave Farm (Portugal)
http://www.pelamiswave.com/
6/19
Previous Work
 Ocean Power Technologies (OPT)
The rising and falling of the waves offshore causes the buoy
to move freely up and down
The resultant mechanical stroking drives a rotational
electrical generator
http://www.oceanpowertechnologies.com/
7/19
Our Idea
 The buoy motion dependent of
wave motion (by airbag or float)
 The reciprocating translational
motion from wave generates
one directional rotational
motion
No need of rectification to convert
VAC to VDC
8/19
Implementation
 Practical application of motion conversion concept
Linear rail and carriage provides the translational motion
The motor would utilize the rotational motion, by means of
pulleys to convert from translation to rotation
In order to ensure unidirectional rotation, a pair of clutches
are used, placed on the side of the generator
9/19
Implementation
 Design of inner cylinder
The cylinder to engage in
continuous translational motion
when acted upon by the ocean
potential energy
Belt clamps allow the
translational motion of the
cylinder to provide torque for
driving the pulley
Each clamp on opposite side
Belt sit
clamp
10/19
Implementation
 Assembly on the
outer cylinder
The outer cylinder
houses the pairs
of linear rails
A mounting base
for the generator
11/19
Implementation
 Simulated Complete
Assembly
The complete assembly of all
part of design is shown to
accommodate intended motions
Assembly shows the location of
each cylinder relative to the
other, and the position of all
other components on each of
the cylinders
Pulley-clutch
subassembly
Belt sit clamp
12/19
Implementation
 Prototype 1st ver.
Generator: 15V 2.4A, 3940 rpm max
Clutch
Generator
Belt on
Pulley
Forcing
Handle
Inner
Cylinder
Outer
Cylinder
13/19
Power Evaluation Study
 Push-full force (≈2N)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
0 1 2 3 4 5 6
x 10
5
0
0.1
0.2
time (x10-5 sec)
vol(V)
14/19
Power Evaluation Study
 Push-full force (≈2N)
Trial 1 2 3 4 5 6 7 8 9 10 Avg
Mean
VDC
(mV)
27.1 30.5 26.0 27.5 28.4 25.4 31.5 31.9 32.2 32.2 29.3
Mean
Power
(mW)
0.490 0.621 0.450 0.504 0.538 0.431 0.660 0.677 0.690 0.693 0.575
Peak
VDC
(mV)
163.2 174.7 176.4 205.3 195.8 204.0 196.1 184.9 228.3 157.3 188.6
Peak
Power
(mW)
17.8 20.4 20.7 28.1 25.6 27.7 25.6 22.8 34.8 16.5 24.0
15/19
Realistic Illustration
 The result from the
prototype indicates the
feasibility of the design for
suggested application
 Set-up example in pelagic
ocean area
This will provide solution for
continuous mission fulfillment
without accessibility to power
supply
Buoy
system
Connection
cables
Sea bed
16/19
Conclusion
 A wave energy harvesting device with new
mechanical rectifier presented
Generates electrical energy from bi-directional reciprocating
motion as found in ocean wave to one directional rotational
motion
Belt clamps on opposite locations
Use of pair of clutch-pulley assembly
No need of electrical rectification
Output power  0.58mW
17/19
Future Works
 More smooth motion
System tolerance minimization (3D printed ABS metal)
•Minimization of backlash
High quality bearing and belt
Comparison with electrical rectification
Improving durability
 Wave testing
Waterproof design
Water basin testing
Power estimation for possible future applications
18/19
Acknowledgement
 This research was supported by UMBC
Undergraduate Research Assistantship Support
(URAS, 2015).
Thank You!

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SPIE presentation

  • 1. Energy Harvesting & Design Optimization Laboratory, UMBC Department of Mechanical Engineering University of Maryland, Baltimore County Mechanical Motion Conversion from Reciprocating Translation to One-Directional Rotation for Effective Energy Harvesting Kabir Ahmeda, Soobum Leea aDepartment of Mechanical Engineering, University of Maryland Baltimore County, 1000 Hilltop Circle, Baltimore, MD, USA 21250-0001
  • 2. 1/19 Outline  Literature survey on Energy Harvesting Buoy  Our Idea  Prototyping  Power Estimation Study  Conclusion Future Works
  • 3. 2/19 Motivation  A large scale buoy can potentially replace 10% of world electricity demand  Buoy generators can conceivably produce power more cheaply than coal (4.5 cents/kWh), currently the cheapest source of energy
  • 4. 3/19 Methods  Wave motion  rotational movement Hydraulic pressure (water flow) to actuate hydraulic motors or turbine  Wave motion  translational movement Linear generator: utilizing electric coil and magnetic shaft for producing electric current Use of dielectric elastomer
  • 5. 4/19 Previous Work  Linear generators Permanent magnet linear generator buoy, Rhinefrank, K. et al. (USA, 2006) Ocean Wave Energy Harvesting Buoy for Sensors (2009) •Utilization of singular anchored linear generators •Simplifies the overall mechanical design and the device experiences low mechanical wear •Eliminating the complex and inefficient process of converting the linear thrust of the waves to rotational torque
  • 6. 5/19 Previous Work  Pelamis (2008), UK As the waves move the joints up and down, hydraulic rams move according to them, pumping high pressure oil to hydraulic motors which drive electric generators Near shore devices •Agucadoura Wave Farm (Portugal) http://www.pelamiswave.com/
  • 7. 6/19 Previous Work  Ocean Power Technologies (OPT) The rising and falling of the waves offshore causes the buoy to move freely up and down The resultant mechanical stroking drives a rotational electrical generator http://www.oceanpowertechnologies.com/
  • 8. 7/19 Our Idea  The buoy motion dependent of wave motion (by airbag or float)  The reciprocating translational motion from wave generates one directional rotational motion No need of rectification to convert VAC to VDC
  • 9. 8/19 Implementation  Practical application of motion conversion concept Linear rail and carriage provides the translational motion The motor would utilize the rotational motion, by means of pulleys to convert from translation to rotation In order to ensure unidirectional rotation, a pair of clutches are used, placed on the side of the generator
  • 10. 9/19 Implementation  Design of inner cylinder The cylinder to engage in continuous translational motion when acted upon by the ocean potential energy Belt clamps allow the translational motion of the cylinder to provide torque for driving the pulley Each clamp on opposite side Belt sit clamp
  • 11. 10/19 Implementation  Assembly on the outer cylinder The outer cylinder houses the pairs of linear rails A mounting base for the generator
  • 12. 11/19 Implementation  Simulated Complete Assembly The complete assembly of all part of design is shown to accommodate intended motions Assembly shows the location of each cylinder relative to the other, and the position of all other components on each of the cylinders Pulley-clutch subassembly Belt sit clamp
  • 13. 12/19 Implementation  Prototype 1st ver. Generator: 15V 2.4A, 3940 rpm max Clutch Generator Belt on Pulley Forcing Handle Inner Cylinder Outer Cylinder
  • 14. 13/19 Power Evaluation Study  Push-full force (≈2N) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V) 0 1 2 3 4 5 6 x 10 5 0 0.1 0.2 time (x10-5 sec) vol(V)
  • 15. 14/19 Power Evaluation Study  Push-full force (≈2N) Trial 1 2 3 4 5 6 7 8 9 10 Avg Mean VDC (mV) 27.1 30.5 26.0 27.5 28.4 25.4 31.5 31.9 32.2 32.2 29.3 Mean Power (mW) 0.490 0.621 0.450 0.504 0.538 0.431 0.660 0.677 0.690 0.693 0.575 Peak VDC (mV) 163.2 174.7 176.4 205.3 195.8 204.0 196.1 184.9 228.3 157.3 188.6 Peak Power (mW) 17.8 20.4 20.7 28.1 25.6 27.7 25.6 22.8 34.8 16.5 24.0
  • 16. 15/19 Realistic Illustration  The result from the prototype indicates the feasibility of the design for suggested application  Set-up example in pelagic ocean area This will provide solution for continuous mission fulfillment without accessibility to power supply Buoy system Connection cables Sea bed
  • 17. 16/19 Conclusion  A wave energy harvesting device with new mechanical rectifier presented Generates electrical energy from bi-directional reciprocating motion as found in ocean wave to one directional rotational motion Belt clamps on opposite locations Use of pair of clutch-pulley assembly No need of electrical rectification Output power  0.58mW
  • 18. 17/19 Future Works  More smooth motion System tolerance minimization (3D printed ABS metal) •Minimization of backlash High quality bearing and belt Comparison with electrical rectification Improving durability  Wave testing Waterproof design Water basin testing Power estimation for possible future applications
  • 19. 18/19 Acknowledgement  This research was supported by UMBC Undergraduate Research Assistantship Support (URAS, 2015).