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Machining Training
Simulation - 2016
Copyright © 2016 Machining Solutions. All Rights Reserved.
worlddidac award re-
cipient: 2004, 2008,
2010, 2014, 2016.
MTS offers the most advanced, industry driven CNC
simulation-based training system. It was created and
tested by industry professionals enabling students
to master machining operations that are utilized in
actual machine shops.
The tried and tested Top products from MTS allow for
a comprehensive and universal CNC and CAM training
package. The educational concept is based on the idea
to work with the CNC simulation software in the same
way as with a real CNC machine.
The Virtual Training System can be adapted to the
CNC training contents for educational classes, in-
dustrial mechanics, and CNC Technicians, according
to German standards, as well as the CNC training
contents for technicians, master craftsmen, and
mechanical engineers. Learning assessments for each
training level can be carried out simultaneously with
NCTest (cloze text method with automatic evaluation).
The use of control specific CNC command codes or
the implementation of postprocessors allows for a
gradual transition to practical training on real CNC
machines.
This software is able to cover technical qualifications
in the vast CNC area, from CNC basics to the program-
ming of complex machining processes and even up to
optimizing programs.
Our programs provide the difficult skill requirements
that companies so desperately need. They are taught
in a safe, focused, and controlled environment,
whether it is taught at the MTS Training Center, or a
custom designed program course at your facilities.
We also offer eLearning courses as well as custom
program packages for your on-campus community or
technical college needs.
MTS uses an industry recognized curriculum cre-
ated by proven machinists with over 60 years of
experience. It has been reviewed and approved by the
Florida Department of Education (FDOE).
Look to MTS to be your partner for CNC
manufacturing skills development and
training.
About the MTS Virtual
Training System
MTS offers the most advanced, indus-
try driven CNC simulation-based training
system.
AbouttheMTSTrainingSystem
The workpiece, geometry of the
cutting tools and geometry of the
machines are extremely accurate.
This allows for a realistic machine
simulation as well as collision detec-
tion.
In addition, precise tool depictions
of the cutting tool and holder,
workpiece clamping and relevant
components of the machine such as
tailstock, sub spindle and neighbor-
ing tools provide overall collision
detection.
The 3-Dimensional dispaly can be modified, parts of the machine can be hidden or made transparent, and parts of
the workpiece can be cut away to enable viewing of internal machining processes. Different colors can be used to
identify machined surfaces of particular tools and of the original workpiece.
Realistic Simulation
& Colliision Detection
3-Dimensional Interaction and Navigation
Enable the creation of interactive operation of NC-
Programs for any CNC controls and simulation of a
2d and 3d view.
Complete mill and turn
machining with TopMill
and TopTurn for every
CNC machine.
Job shop programmingfor multi-side and complete mill and turn machining with TopMill
and TopTurn for every CNC machine available.
TopTurn and TopMill
Information
Learning on a real machine is important to us, that’s why
the machines in the TopTurn and TopMill look almost
exactly like real machines on a shop floor.
An interactive control panel within TopTurn and Top-
Mill that allows interactive control of the CNC Simula-
tor in the same way as a standard CNC machine.
TopMill and TopTurn are equipped with easy to use interfaces for quick yet accurate setup
and simulation without neglecting any of the activities necessary execute live machining
operations.
Virtual machines that are just
like the real machine
Interactive Control Panel
Easy to Use
TopTrain to Machine
NC Editor - Conversational Programming
TopCAT -
CNC Tooling
NC Test -
Evaluation
User-Oriented NC Syntax Check Conversational Programming
NC Test enables you to conduct CNC programming examinations
using the cloze test format (replace missing information). Evaluation
of the examination is done automatically at the end of the exam and
includes the calculation of the final score.
NC Test is also integrated with TopTurn and TopMill, which allows
the examinations to be created using the PC Print function embed-
ded within TopTurn and TopMill as well as visualization of the
program within the CNC Simulator.
The universal 3D tool management system TopCat is
designed for turning and milling tools, tool components,
clamping devices and machine tool components is
integrated into the MTS product line TopCam, TopMill
and TopTurn. The assembly of a tool consisting of tool
holder, extensions and cutting tool along with accurate
tool correction values corresponds to the tool assembly
operations in toolpresetting on real CNC machines.
NC Editor aids in the programing, evaluation and
understanding of CNC programs with user friendly
features not seen in other text editors.
Tied to the control language library of most CNC
control makers, the editor becomes a CNC program
“spell check” by identifying available and not
available syntax. Upon selecting a line of program
the user is shown the definition and examples of
the meaning of the line and the codes and values
within the line.
Dialogue programing is also supported giving the
editor a “conversational” programing ability by
guiding the user through the proper application of
code using English language prompts.
TopTrain - CNC
Programming
TopTrain is an eLearning module for the subject matters of CNC
Programming for CNC Machine tool operators and program-
mers.
The training content of TopTrain is supplemented by interactive
programming exercises and direct simulation of programs via
TopTurn and TopMIll so that the student can see by learning.
Because TopTrain is interconnected with TopTurn and TopMill, students can complete the example programs and see
the completed program performed on a machine within the Simulator. This allows the student to visualize what spe-
cific programming functions do and see how changing values within the program can affect the final workpiece.
CNC Basics - the fundamental
knowledge of CNC Programming.
CNC Turning - advanced program-
ming techniques for CNC Turning
CNC Milling - advanced program-
ming techniques for CNC Milling
These powerful tools promote further learning, realistic CNC tooling, challenging testing of
CNC programming knowledge, and conversational NC programming.
Powerful Tools: TopTrain, Top-
CAT, NC Test, and NC Editor
Machining Solutions
910 Waterway Place, Longwood, Florida 32750
Telephone: 407 478 6606
E-mail: info@machiningsolutions.com
www.machiningsolutions.com

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MTS Software Brochure

  • 1. Machining Training Simulation - 2016 Copyright © 2016 Machining Solutions. All Rights Reserved.
  • 2. worlddidac award re- cipient: 2004, 2008, 2010, 2014, 2016. MTS offers the most advanced, industry driven CNC simulation-based training system. It was created and tested by industry professionals enabling students to master machining operations that are utilized in actual machine shops. The tried and tested Top products from MTS allow for a comprehensive and universal CNC and CAM training package. The educational concept is based on the idea to work with the CNC simulation software in the same way as with a real CNC machine. The Virtual Training System can be adapted to the CNC training contents for educational classes, in- dustrial mechanics, and CNC Technicians, according to German standards, as well as the CNC training contents for technicians, master craftsmen, and mechanical engineers. Learning assessments for each training level can be carried out simultaneously with NCTest (cloze text method with automatic evaluation). The use of control specific CNC command codes or the implementation of postprocessors allows for a gradual transition to practical training on real CNC machines. This software is able to cover technical qualifications in the vast CNC area, from CNC basics to the program- ming of complex machining processes and even up to optimizing programs. Our programs provide the difficult skill requirements that companies so desperately need. They are taught in a safe, focused, and controlled environment, whether it is taught at the MTS Training Center, or a custom designed program course at your facilities. We also offer eLearning courses as well as custom program packages for your on-campus community or technical college needs. MTS uses an industry recognized curriculum cre- ated by proven machinists with over 60 years of experience. It has been reviewed and approved by the Florida Department of Education (FDOE). Look to MTS to be your partner for CNC manufacturing skills development and training. About the MTS Virtual Training System MTS offers the most advanced, indus- try driven CNC simulation-based training system. AbouttheMTSTrainingSystem
  • 3. The workpiece, geometry of the cutting tools and geometry of the machines are extremely accurate. This allows for a realistic machine simulation as well as collision detec- tion. In addition, precise tool depictions of the cutting tool and holder, workpiece clamping and relevant components of the machine such as tailstock, sub spindle and neighbor- ing tools provide overall collision detection. The 3-Dimensional dispaly can be modified, parts of the machine can be hidden or made transparent, and parts of the workpiece can be cut away to enable viewing of internal machining processes. Different colors can be used to identify machined surfaces of particular tools and of the original workpiece. Realistic Simulation & Colliision Detection 3-Dimensional Interaction and Navigation Enable the creation of interactive operation of NC- Programs for any CNC controls and simulation of a 2d and 3d view. Complete mill and turn machining with TopMill and TopTurn for every CNC machine. Job shop programmingfor multi-side and complete mill and turn machining with TopMill and TopTurn for every CNC machine available. TopTurn and TopMill Information Learning on a real machine is important to us, that’s why the machines in the TopTurn and TopMill look almost exactly like real machines on a shop floor. An interactive control panel within TopTurn and Top- Mill that allows interactive control of the CNC Simula- tor in the same way as a standard CNC machine. TopMill and TopTurn are equipped with easy to use interfaces for quick yet accurate setup and simulation without neglecting any of the activities necessary execute live machining operations. Virtual machines that are just like the real machine Interactive Control Panel Easy to Use
  • 4. TopTrain to Machine NC Editor - Conversational Programming TopCAT - CNC Tooling NC Test - Evaluation User-Oriented NC Syntax Check Conversational Programming NC Test enables you to conduct CNC programming examinations using the cloze test format (replace missing information). Evaluation of the examination is done automatically at the end of the exam and includes the calculation of the final score. NC Test is also integrated with TopTurn and TopMill, which allows the examinations to be created using the PC Print function embed- ded within TopTurn and TopMill as well as visualization of the program within the CNC Simulator. The universal 3D tool management system TopCat is designed for turning and milling tools, tool components, clamping devices and machine tool components is integrated into the MTS product line TopCam, TopMill and TopTurn. The assembly of a tool consisting of tool holder, extensions and cutting tool along with accurate tool correction values corresponds to the tool assembly operations in toolpresetting on real CNC machines. NC Editor aids in the programing, evaluation and understanding of CNC programs with user friendly features not seen in other text editors. Tied to the control language library of most CNC control makers, the editor becomes a CNC program “spell check” by identifying available and not available syntax. Upon selecting a line of program the user is shown the definition and examples of the meaning of the line and the codes and values within the line. Dialogue programing is also supported giving the editor a “conversational” programing ability by guiding the user through the proper application of code using English language prompts. TopTrain - CNC Programming TopTrain is an eLearning module for the subject matters of CNC Programming for CNC Machine tool operators and program- mers. The training content of TopTrain is supplemented by interactive programming exercises and direct simulation of programs via TopTurn and TopMIll so that the student can see by learning. Because TopTrain is interconnected with TopTurn and TopMill, students can complete the example programs and see the completed program performed on a machine within the Simulator. This allows the student to visualize what spe- cific programming functions do and see how changing values within the program can affect the final workpiece. CNC Basics - the fundamental knowledge of CNC Programming. CNC Turning - advanced program- ming techniques for CNC Turning CNC Milling - advanced program- ming techniques for CNC Milling These powerful tools promote further learning, realistic CNC tooling, challenging testing of CNC programming knowledge, and conversational NC programming. Powerful Tools: TopTrain, Top- CAT, NC Test, and NC Editor
  • 5. Machining Solutions 910 Waterway Place, Longwood, Florida 32750 Telephone: 407 478 6606 E-mail: info@machiningsolutions.com www.machiningsolutions.com