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New Product Process-Part 2
▪ Create Production Master Data-Go to Slide
▪ Create Master Batch-Go to Slide
▪ Create Sample Batch-Go to Slide
▪ Insert Production data to Batch-Go to Slide
▪ After insert data promote batch to For Dispatch state-Go to Slide
▪ Stock Updated for Selected Product on Batch-Go to Slide
Production of Product Process (Beyond Raw Material
stock creation)
Process Flow Chart
Production Master DataPart 1 Process
Create Pilot Batch
Enter Details &
Dispatch
MasterBatch
Batch
Stock updated
Check Item for
Updated Stock
Batch Quality DataPSW
Create Operation,
Operation type, Manf
Process
Create MasterBatch &
Add Manf Process in it
Create Batch
from Master
Batch, enter
data & dispatch
the Batch
Create PDIR, VDIR &
CP, PFMEA with
Templates
Create PSW enter
Details & Add PPAP
Create Manufacturing Processes
1.Click
Manufacturing
Process
2.Click Add
Creation of Manf Process
▪ Click on Manufacturing Process then click on plus icon to create new item.
1.Click Type
3.Click
Select Icon 2.Select
Foundry
Creation of Manf Process
▪ Click on type then select type from opened window then click on select icon.
1.Click on
Process Flow
Creation of Manf Process
▪ Click on Process Flow and Select .
Creation of Manf Process
▪ Click on save and then Close icon
▪ Enter Process Name, Description, Char, Process Margin and Std Cycle Time.
1.Enter Process
Name, Descr, Char
5.Click Save
& Close Icon
4.Enter
Product Char
3.Enter Process
Margin
5.Enter Std
Cycle Time
Create Operation Type
1.Click on
Operation
Type
2.Click Add
Creation of Operation Type
▪ Click Operation Type then click Add to Add new Item.
Saving the Operation type
1.Enter Operation
Name
2.Click on Save
& Close Icon
Creation of Operation Type
▪ Enter Op Name and Click Save then click on Close Icon.
▪ Created Operation Type
1.Created
Operation
Type
Creation of Operation Type
Create New Operation
1.Click
Operation
2.Click Add
Creation of Operation
▪ Click Operation then click Add to Add new Item.
1.Click Operation
Name
2.Select Operation
Type
3.Click
Select Icon
Creation of Operation
▪ Click on Operation Name then Select Operation type Created and click on Select Icon.
Saving the Operation
3.Click Save
& Close Icon
Creation of Operation
▪ Click Save then click on Close Icon.
1.Created
Operation
Creation of Operation
▪ Created Operation Type.
Adding the Operation in Manufacturing Process
1.Click Manf
Process
2.Enter the
Manf Process
No
4.Click Edit
3.Rightclick
the Process
Creation of Manf Process
▪ Open Manufacturing Process.
1.Click
Operation
2.Click
Add
Creation of Manf Process
▪ Click Operation then click on Add.
Add Operations
2.Click
Select Icon
1.Select
Operation
Creation of Manf Process
▪ Select Operation from search dialog then click on Select Icon.
2.Click
Equipment Use1.Enter
Sequence
Creation of Manf Process
▪ Enter Sequence and Select Equipment Used.
Creation of Manf Process
▪ Select Equipment from search dialog then click on Select Icon.
2.Click
Select Icon
1.Select
Equipment
Saving the Manf Process
Creation of Manf Process
▪ Finally then click on save then click on Close icon.
1.Click Save
& Close Icon
Create Master Batch
1.Click Master
Batch
2.Click Add
Creation of Master Batch
▪ Click Master Batch then click Add to Add new Item.
1.Click
Classification
2.Select
3.Click
Select Icon
Creation of Master Batch
▪ Click on Classification then Select type from opened window then Click on
select icon.
1.Click Part
3.Select
part
4.Click
Select Icon
2.Enter
part
Creation of Master Batch
▪ Click on Part then Enter required Part no then Select Part and Click on select
icon.
Adding the Manufacturing Process
1.Click
Add
Creation of Master Batch
▪ Click on Manufacturing Process then Click Add.
1.Click
Manufacturing
Process
2.Select Process
3.Click
Select Icon
1.Enter Mnf
Process
Creation of Master Batch
▪ Enter the Manufacturing Process then Select Process and Click Select Icon.
2.Click Save
& Close Icon
1.All Mnf Process Appears
Creation of Master Batch
▪ Click Save then click on Close Icon.
1. Create Master
Batch for all Parts
Creation of Master Batch
▪ Created Master Batch.
Create Batches
1.Click
Master Batch
2.Right click
MasterBatch
3.Click Edit
Creation of Master Batch
▪ Click MasterBatch then Right click on Master Batch then Click Edit.
1.Click Promote
Batch Approval
Creation of Master Batch
▪ Click on Promote.
1.Select
Under
Approval
2.Click
Select Icon
Creation of Master Batch
▪ Select State from opened window then Click on Select icon.
2.Select
Approved
3.Click
Select Icon
1.Click Promote
Creation of Master Batch
▪ Click Promote then Select state and Click Select Icon.
2.Click Create
Batch
1.Click Action
Creation of Master Batch
▪ Click on Actions then Click Create Batch .
Batch Created
1.Click Save
& Close Icon
Creation of Master Batch
▪ Click Save then click on Close Icon.
Entering Data in Created Batch
1.Click
Batch 4.Click
Edit
2.Click Run
Search
3.Right Click
batch
Creation of Batch
▪ Open Created Batch .
1.Select
batch
3.Enter Qty
2.Enter
Batch name
5.Enter Wt
5.Select
UOM
Creation of Batch
▪ Select batch Type then Enter Batch Name, Qty, Weight along with UOM.
3.Click View
1.Click Process
2.Right click Mnf Process
Creation of Batch
▪ Click Process then Right click on Manufacturing process and Click view.
2.Enter Qty
1.Select Bincard
Creation of Batch
▪ Select Bincard and Enter Accepted Qty .
2.Click on
Select Icon
1.Select
Creation of Batch
▪ Select Item for Bincard from search dialog then Click on Select icon.
2.Add rest Bincards, Qty
1.Click Save
Creation of Batch
▪ After Adding all Bincards ,Qty then Click Save icon.
1.Click Save
2.Click Close
Icon
Creation of Batch
▪ Click Save then click on Close Icon.
1.Lock Batch
2.Click Promote
Promote Batch
Creation of Batch
▪ Unlock the Batch then Click on Promote.
1.Select
Dispatch
2.Click Select
Icon
Creation of Batch
▪ Select State from opened window then Click on Select icon.
1.Dispatch
State
Batch Dispatched
Creation of Batch
▪ Check the Batch State.
Create Batch Report
1.Click Report
2.Click
Matrl Report
Creation of Batch
▪ Click Report then click on Material Consumption Report.
Creation of Batch
Batch Material Consumption
Report
Material Stock Updated
1.Available
Qty
Creation of Stock
▪ Open Item from store and check the total available Qty.
QMS Product Part 2.pdf

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QMS Product Part 2.pdf