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2. New Product Process-Part 3
▪ PDIR for Part-Go to Slide
▪ VDIR-Go to Slide
▪ PFMEA-Go to Slide
▪ CP-Go to Slide
▪ Sample to Customer-
▪ If Sample Reject-Reproduction of Sample-
▪ Sample Approved-
▪ Pilot batch of Part-Go to Slide
▪ PPAP-Go to Slide
▪ PSW Sign-Off-Go to Slide
▪ First Batch Production
Quality and Submission of Product (Beyond Batch Production of
Product)

3. Process Flow Chart
Create Pilot Batch
Enter Details &
Dispatch
Part 2
Process BatchQuality Data PSW
Create PDIR, VDIR &
CP, PFMEA with
Templates
Create PSW enter
Details & Add PPAP

4. Create PDIR
1.Click PDIR
2.Click Add
Creation of PDIR
▪ Click on PDIR then click on plus icon to create new item.

5. 1.Select
Type
4.Select Part
5.Select
CAD
3.Select Batch,
Approval
Creation of PDIR
▪ Select Type, Batch, Approved By, Part and CAD.

6. Add Dimension
3. Select
4.Click
Select Icon
1.Click
Dimension
2.Click Add
Creation of PDIR
▪ Click Dimension then click Add then Select Dimensions from search dialog and Click on select
icon.

7. 2.Click Save &
Close Icon
Creation of PDIR
▪ Dimension Added Successfully then Click on save then click on Close icon.
Save PDIR
1.Added
Dimensions

8. Open PDIR
1.Click
PDIR
3.Click Edit
2.RightClick
Creation of PDIR
▪ Open Created PDIR.

9. 1.Click
Dimension
2.Enter Details 3.Enter OK
Creation of PDIR
▪ Click Dimensions and Enter Obs.
Add Dimensions

10. 1.Calculated Data
Creation of PDIR
▪ Enter Remark then Calculated Data Appears.

11. Save PDIR
1.Click Save
& Close Icon
Creation of PDIR
▪ Finally then click on save then click on Close icon.

12. Create PDIR Report
1.Click Report
2.Click PDIR
Report
Creation of PDIR
▪ To create PDIR report click on report then click on VDIR report.

13. Creation of PDIR
PDIR Report

14. Creation of PDIR
Histogram

15. Create Vendor DIRs
1.Click
Vendor DIRs
2.Click Add
Creation of VDIR
▪ Click on Vendors DIR then click on plus icon to create new item.

16. 2.Select
Date
3.Select
Vendor, Part
1.Select
type
4.Select CAD
5. Select
Files
Creation of VDIR
▪ Select Type, Date, Vendor, Part, CAD and Files.

17. Add Dimensions
1.Click
Dimensions
2.Click Add
Creation of VDIR
▪ Click Dimension then click Add.

18. ▪ Select Dimensions from search dialog then Click select icon.
1.Select
2.Click
Select Icon
Creation of VDIR

19. ▪ After Adding the Dimensions Click Save,Close icon.
1.Added
Dimensions
2.Click Save
& Close Icon
Creation of VDIR

20. 3. Click Edit
1. Click
Vendor DIRs
2. Right Click
Creation of VDIR
▪ Open Created VDIR.
Created VDIR.

21. 1. Click Dimensions
2. Enter Data
Creation of VDIR
▪ Click Recorded Dimensions and Enter Obs.

22. 1. Calculation
Added
Creation of VDIR
▪ Enter Remark then Calculated Data Appears.

23. 1.Click Save
Icon
Creation of VDIR
▪ Finally then click on saveicon.

24. Create Vendor DIR Report
1.Click
2.Click VDIR
Report
Creation of VDIR
▪ To create VDIR report click on report then click on VDIR report.

25. Creation of VDIR
Vendor DIR Report

26. Creation of VDIR
Histogram

27. Create PFMEA
1.Click PFMEA
2.Click Add
Creation of PFMEA
▪ Click on PFMEA then click on plus icon to create new item.

28. 3.Click
Select Icon
2.Select Type
1.Click
Type
Creation of PFMEA
▪ Click on type then select type from opened window then click on select icon.
Create PFMEA Template

29. 1. Enter Name
2. Select part
3. Select
Creation of PFMEA
▪ Enter Name and Select Part no/Description and details.

30. ▪ Click on Editor icon.
1. Click
Editor
Creation of PFMEA

31. 1.Rightclick
2. Select
3.Click
Select
Creation of PFMEA
▪ Right Click on Created PFMEA and follow the steps.

32. 1. Select
Process
2.Click Select
Creation of PFMEA
▪ Select Process from search dialog then click on select icon.
Add New Process

33. 2.Click
New
1. Right
Click
Creation of PFMEA
▪ Right Click on Requirements and follow the steps.

34. Save PFMEA-Template
1. Click Save &
Close Icon
Creation of PFMEA
▪ Finally then click on save then click on Close icon.

35. 1. Click
type
2.Select
3.Click
Select Icon
Creation of PFMEA
Create PFMEA
▪ Click on type then select type from opened window then click on select icon.

36. 1.Enter Name
2.Select Part
3.Select Supplier
4.Select
Date
Creation of PFMEA
▪ Enter Name and Select Part no/Description, Supplier, Date.

37. Create PFMEA
2. Rightclick
1. Click
Editor
3. Select
4.Click Copy
Creation of PFMEA
▪ To Create PFMEA Copy PFMEA Template in PFMEA Editor.

38. Save PFMEA
Creation of PFMEA
▪ Finally then click on save then click on Close icon.
1.Click Save
& Close Icon

39. ▪ Open the Created PFMEA.
3. Click Edit
1. Click
PFMEA
2. Right Click
Creation of PFMEA

40. 1.Click
Editor
2.Enter Data
Creation of PFMEA
▪ Open editor and Enter the data.

41. Save PFMEA
1.Click Save &
Close Icon
Creation of PFMEA
▪ Click on save then click on Close icon.

42. Create Control Plan Template
1.Click
Control Plan
2.Click Add
Creation of Control Plan
▪ Click on Control plan then click on plus icon to create new item.

43. 3.Click
Select Icon
2.Select Type
1.Click
Type
Creation of Control Plan
▪ Click on type then select type from opened window then click on select icon.
Create CP Template

44. 1. Enter Name
2. Select part
3. Click Save
Creation of Control Plan
▪ Enter Name and Select Part and then Click Save .

45. Control Plan- Create Editor
1. Click
Editor
Creation of Control Plan
▪ Click on Editor icon.

46. Insert Part in Editor
1.Click
Control Plan
Creation of Control Plan
▪ Click on Created CP .

47. 1.Rightclick
2. Enter Part
No
Creation of Control Plan
▪ Right Click on Part and Enter Part No.

48. Add Manf Process
1.Rightclick
2. Select
Ref
3.Click
Select
Creation of Control Plan
▪ Right Click on Process and follow the steps.

49. 1.Rightclick
2. Select
Mnf Process
3.Click
Select Icon
Creation of Control Plan
▪ Rightclick on Process then select Process then click on select icon.

50. Add Tool
1.Rightclick
2. Select
Ref
3.Click
Create Icon
Creation of Control Plan
▪ Right Click on Machine device and follow the Steps.

51. ▪ Click to Add Sr.no, Product.
2.Click to
Add Product
1.Click to
Add Sr.no.
Creation of Control Plan

52. ▪ Click to Add Process.
1.Click to
Add Process
Creation of Control Plan

53. ▪ No Process then Enter--
1.Enter – if no
Process
Creation of Control Plan

54. Remove Part/Process
2.Click Remove
1.RightClick
Creation of Control Plan
▪ Right Click on Part and follow the Steps.

55. Create new tool in Item
1.RightClick to
Add Process
1.Click
New
Creation of Control Plan
▪ Right Click on Machine Device and follow the steps.

56. Save Control Plan-Template
1.Click Save
1.Click on
Close Icon
Creation of Control Plan
▪ Click on save then click on Close icon.

57. 3.Click
Select Icon
2.Select Type
1.Click
Type
Creation of Control Plan
▪ Click on type then select type from opened window then click on select icon.
Create Control Plan

58. 2. Enter Name
3. Select part
4. Click Save
1. Select
Date
Creation of Control Plan
▪ Enter Name and Select Part, Date and click Save.

59. 2. Rightclick
1. Click Editor
3. Select
4.Click Copy
Creation of Control Plan
▪ To Create PFMEA Copy PFMEA Template in PFMEA Editor.
Create CP

60. Save Control Plan
1.Click Save
& close Icon
Creation of Control Plan
▪ Finally then click on save then click on Close icon.

61. Open CP
3. Click Edit
1. Click
Control
Plan
2. RightClick
Creation of Control Plan
▪ Open the Created PFMEA.

62. 1. Click
Editor
2.Rightclick
3. Click and
Enter Data
Creation of Control Plan
▪ Open editor and Enter the data.

63. Creation of Control Plan
▪ To Add Responsibility Right click on Responsibility and follow the steps.
1.Rightclick
2. Select
4.Click
Select
3.Click Ref

64. 1. Select
2.Click
Select Icon
▪ Select the Identity and click on select icon.

65. Save Control Plan
1.Click Save
& Close Icon
Creation of Control Plan
▪ Click on save then click on Close icon.

66. Create Batches
1.Click
Master Batch
2.Rightclick
on Master
Batch
3.Click Edit
Creation of Batch
▪ Click Master Batch then Right click on Master Batch then Click Edit.

67. 2.Click Create Batch
1.Click
Creation of Batch
▪ Click on Actions then Click Create Batch .

68. Batch Created
1.Click Save
& Close Icon
Creation of Batch
▪ Click Save then click on Close Icon.

69. Entering Data in Created Batch
1.Click
Batch
4.Click Edit
2.Click
Run Search
3.RightClick
batch
Creation of Batch
▪ Open Created Batch.

70. 1.Select
batch
3.Enter Qty
2.Enter
Batch name
5.Enter Wt
5.Select
UOM
Creation of Batch
▪ Select batch Type then Enter Batch Name, Qty, Weight along with UOM.

71. 3.Click View
1.Click Process
2.Right click Mnf Process
Creation of Batch
▪ Click Process then Right click on Manufacturing process and Click view.

72. 2.Enter Qty1.Select Bincard
Creation of Batch
▪ Select Bincard and Enter Accepted Qty .

73. 2.Click on
Select Icon
1.Select
Creation of Batch
▪ Select Item for Bincard then Click on Select icon.

74. 2.Add rest Bincards, Qty
1.Click Save
Creation of Batch
▪ After Adding all Bincards, Qty then Click Save icon.

75. Creation of Batch
▪ Click Save then click on Close Icon.
1. Bincard, Qty Added
2.Click Save
3.Click Close
Icon

76. Promote Batch
Creation of Batch
▪ Unlock the Batch then Click on Promote.
1.Lock Batch
2.Click Promote

77. 1.Select
Dispatch
2.Click Close Icon
Creation of Batch
▪ Select State then Click on Close icon.

78. 1.Dispatch
State
Batch Dispatched
Creation of Batch
▪ Check the Batch State.

79. Create Batch Report
1.Click Report
2.Click
Matrl Report
Creation of Batch
▪ Click Report then click on Material Consumption Report.

80. Creation of Batch
Batch Material
Consumption Report

81. Part Stock updated
1.Available
Qty
Creation of Stock
▪ Open Item from store and check the total available Qty.

82. Create PSW
1.Click
PSW
2.Click Add
Creation of PSW
▪ To Create PSW click Part Submission then click on plus icon to create new tem.

83. 1.Click Name
2.Select
Part
3.Click
Select Icon
Creation of PSW
▪ Click Part Name then select Part from search dailog then click on select icon.

84. 1.Enter Part
No
2.Select Date
4.Enter PO no
3.Enter wt
Creation of PSW
▪ Enter Part no, PO no then Select Date and Enter Wt.

85. Add PPAP
1.Click PPAP
2.Click Add
3.Select
Item
4.Click Run Search
Creation of PSW
▪ Click on PPAP then Click Add and Select Itemtype then Click on Run Search.

86. 1.Select
Item
2.Click
Select
Creation of PSW
▪ Select Item then click on select icon.

87. Save PSW
1.Click Save,
Close Icon
Creation of PSW
▪ Click Save then click on Close Icon.