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Steel connection design – reinvented
Ing. Jo Gijbels
Countrymanager IDEA België
Antwerpen
14 nov. 2017
2
IDEA STATICA FOR STRUCTURAL
ENGINEERING
Development team with 20 years of
experience of making innovative software for
structural engineers in more than
40 countries.
2
Engineering software dedicated to
structural design and code-check
of joints, cross sections, beams
and other details.
1000+
desktop
licenses
Software
results
validated by
universities
Linked to 15+
CAE/CAD
programs
30+ employees
15+ resellers
4
1
MAKING YOUR
PROJECTS SAFE
AND CODE
COMPLIANT
4
55
CAE PROGRAMS
Focus on the model
of the whole
structure.
66
STRUCTURAL
DEFECTS
But the majority of
defects is caused by bad
design of a particular
joint or other detail.
Waste
of time
Waste
of material
7
IDEA STATICA FOCUSES ON JOINTS
AND CONNECTIONS
7
88
IDEA STATICA COMPLEMENTS
WHAT YOU HAVE
Whole
structure
Structural
details
Low resources Big resources
99
IDEA StatiCa is the first one to
provide software for joints and
connections with development
capacity and professionalism of
CAE programs.
10
2
THE
CHALLENGE
10
1111
WE WANT TO BE ON
THE SAFE SIDE
To comply with Eurocode 3, AISC, etc.
1212
STANDARD
Easy joint
NON-STANDARD
Difficult joint
1313
STANDARD
Easy joint
NON-STANDARD
Difficult joint
Design books Advanced scientific model
Excel spreadsheet
Estimation
Avoid using the joint
1414
IDEA StatiCa Connection gebruikt CB-FEM:
+ Snel
+ Voor alle verbindingen
Componenten Methode EC3:
+ Zeer snel
- Werkt niet voor alle verbindingen
Eindige Elementen Software (FEM)
+ Voor alle verbindingen
- Neemt veel tijd in beslag
STANDARD NON-STANDARD
Easy Joint
NON-STANDARD
Difficult Joint
1515
30 %
Difficult joint
70 %
Easy joint
30 %
Easy joint
70 %
Difficult joint
NUMBER OF JOINTS TIME SPENT
1616
We are here with a tool to check all
structural steel joints in minutes.
17
3
SOLUTION
17
1818
ALL TYPES OF JOINTS
2D Frames & Trusses Footing & Anchoring 3D Frames & Trusses
1919
DESIGN WITH IDEA
STATICA CONNECTION
Stress-strain Buckling Analysis Stiffness Analysis Overall Check
20
Stress-strain Buckling analysis Stiffness analysis Overall check
20
ELECTRICITY TOWER MAST – POLAND
Huge normal force loads the
group of bolts eccentrically.
Bolts cannot take this.
Rearranging of bolts solved the
problem.
2121
Stress-strain Buckling analysis Stiffness analysis Overall check
STEEL WAREHOUSE – GERMANY
Connection fully
satisfies all stress/strain
checks
But the web of the
beam can collapse
because of local
buckling
Additional stiffener
resolved this problem
22
Stress-strain Buckling analysis Stiffness analysis Overall check
22
POWER PLANT – CZECH REPUBLIC
Ovalization of CHS. Stiffness
perpendicular to CHS is
weaker.
All CHS are welded to one
plate. Stiffness is 10x higher.
23
Stress-strain Buckling analysis Stiffness analysis Overall check
23
HEATHROW AIRPORT – UK
Connection was not
designable with the
suggested prescribed
EC3 requirements and
a more generic analysis
approach had to be
adopted.
2424
25
CASE STUDY
FRISOMAT
25
Prof. Dr. Ir. Luc Schueremans
Engineering Manager
“IDEA Connect werkt vlot en snel. Er is geen
gebruiksvriendelijker alternatief voorhanden
dat toelaat FEM met CBM te combineren.
IDEA is gewoon degelijk en goed.”
26
IDEA Connect Use Cases Frisomat
27
CASE STUDY
PROMSTAL ENGINEERING, S.R.O.
27
Pavel Stibor
C.E.O.
“We originally used IDEA Connection only for
complicated nodes. With templates, we began
using the software for even easier joints, because
the graphical outputs help us to sell our work.”
2828
Any topology, any loading,
in minutes.
29
4
CREDIBILITY
29
Verification and
validation of the new
CBFEM method.
30
COMPONENT BASED FINITE
ELEMENT MODEL (CBFEM)
The weak point of standard Component method
Design guides is that the topology is limited.
30
Component Model Bolted Joint CBFEM model
3131
All standard connections from
Eurocode / AISC design guides,
calculated with the same results.
3232
Complex FEA analytical models were
compared with IDEA. Same results.
3333
VERIFICATION –
COMPLEX
TOPOLOGIES
Tailor-made design
models created in various
software.
Live testing.
All studies published.
Two university teams
spent over 3 years on
this.
34
COOPERATION WITH UNIVERSITIES
= VERIFIED SOLUTION
34
35
There is sophisticated method inside.
It was verified and transformed into
a tool how to create joints.
35
36
REAL-LIFE MANUFACTURING
OPERATIONS
36
37
TEMOIGNAGES
TRACTEBEL ENGINEERING (BELGIQUE)
37
Prof. Dr. Ir. Peter Buffel
Directeur Technique
“IDEA StatiCa rend possible le calcul d’assemblages
très complexes là ou le calcul manuel est impossible
et où les autres solutions n’y arrivent pas.“
38
38
Rekenmodel IDEA
D1
Koker
120/120/6
B1 HEA160
B2 HEA160
B3 HEM260
D2 B177.8/10
D3 B177.8/10
D4
Koker
90/90/5
D5 B177.8/10
Rekenmodel IDEA
D1
Koker
120/120/6
B1 HEA140
B2 HEA140
B3 HEM260
D2 B114.3/6.3
D3 B114.3/6.3
D4
Koker
120/120/6
39
CASE STUDY
CAUNTON ENGINEERING LIMITED
39
Robert Weeden
Technical Director – CEng MIStructE MICE
“This has the potential to be game-changing
connection design software, there is nothing else
like it currently available.”
40
5
WORKFLOW
40
Our vision of a structural engineering office
IDEA Connection – Solution 41
4242
BIM INTERFACE – CAD PROGRAMS
Tekla Structures and Advance Steel.
Node Selection in AS Input of Load Effects Check EN / AISC
IDEA Connect
BIM Link IDEA Connect met Tekla Structures
43
IDEA BIM importeert de staalverbinding vanuit Tekla in IDEA Connect
BIM
44
45
4646
BIM INTERFACE – FEA PROGRAMS
Dlubal RSTAB/RFEM, Buildsoft Diamonds (2018) etc.
Node Selection in
RSTAB8
Design of Connection Check EN / AISC
IDEA Connect
Link IDEA Connect met uw andere software
47
IDEA BIM importeert krachten en staven vanuit andere rekensoftware in IDEA Connect
BIM
Our vision of a structural engineering office
IDEA Connection – Solution 48
BIM
4949
IDEA StatiCa would not build
such strong links without
having strong relationships
with the key players in our
industry.
5050
PARTNERSHIPS
51
6
51
CUSTOMER
EXPERIENCE
5252
CLIENTS
IDEA StatiCa Steel Connections klanten in België
53
5454
CLIENTS
55
REFERENTIE IDEA STEEL CONNECT
MACOBO
ir. Wouter Geelen
Teamleader Industrie & IPC
“Onze projecten bij Macobo Industrie vallen, naast complexe (staal) bouwprojecten,
binnen zeer specifieke nichemarkten, bvb hoogspanningsmasten. IDEA Connect is in
staat geavanceerde berekeningen van dergelijke complexere verbindingen door te
rekenen, waar andere rekenprogramma’s afhaken. Met IDEA Connect gaan we
ervoor om onze diepgaande expertise te tonen.”
56
REFERENTIE IDEA STEEL CONNECT
VANLOMMEL STUDIEBUREAU
ir. Dieter Vanlommel
Zaakvoerder
“IDEA Connect is voor ons onmisbaar geworden in het
dagelijks gebruik. Het praktische gebruik en de snelle
berekeningen zorgen voor een heel effectief eindresultaat”
IDEA Connect Events 2015 57
Events over IDEA StatiCa op YouTube IDEA Belgium
5858
+1000IDEA Connections licenses sold
around the world
300 Tekla users bought it already
3 years since the first release
Tool needs to…
 Allow efficient workflows through interoperability
 Be simple to learn and use
 Be fully supported by codes and validated theory
 Be used for concept through to detailed design
Arup use of IDEA StatiCa Connection
10 years ago….
Tekla
Drawing Model
Rhino
Transition Model
Excel
Load Input
D3 Plot
Stress checks
Excel/VB
Weld checks
ANSA
Meshing
Nastran Analysis
GSA
Global Analysis
Modelling, Analysis, Design, Fabrication
…..Now
Original model (days) IDEA StatiCa (in minutes)
Forensic analysis
Arup use of IDEA StatiCa Connection
Arup use of IDEA StatiCa Connection
Arup use of IDEA StatiCa Connection
Arup use of IDEA StatiCa Connection
Arup use of IDEA StatiCa Connection
Arup use of IDEA StatiCa Connection
71
7
71
REPORTING,
LOCALISATION,
CUSTOMIZATION
7272
REPORTING
We support Eurocode 3
and AISC (US code).
Various sets of material
types, cross-sections,
bolts, etc.
Different types of reports.
Schemes of drawings.
7373
OUTPUT REPORT
Three types of output reports – one line, 1 page and detailed.
All checks according to Eurocode or AISC displayed
and referenced.
74
CUSTOMER PROJECT
CEPS – Electricity Tower Masts
74
Special request for manufacturing operations.
Developed in 8 weeks.
We also provided consultancy
75
CASE STUDY
CEPS INVEST
75
Cenek Laub
Head of engineering department
“Maintaining and developing electricity network
in the Czech Republic is full of challenging tasks.
With IDEA StatiCa Connection, joint design got
much easier and faster for us.”
77
8
PRIJZEN
77
78
L’OFFRE
1 time Licence Huur
12 maanden
Maintenance included
€ 1600
€ 3.990
79
9
IDEA STATICA
USE CASES ET
EXEMPLES
79
8080
8181
8282
8383
8484
General anchoring
Heavy anchoring Masts
8585
More concrete
blocks in one joint
Gap between base plate
and concrete
General anchoring
8686
8787
8888
8989
90
10
LITERATUUR
90
91
LECTURE: BOEK PROF. F. WALD
91
92
11
CLOUD IS FUTURE
92
9393
You can calculate anywhere anytime
https://www.ideastatica.com/cloud/
9494
https://www.ideastatica.com/cloud/
You can calculate anywhere anytime
9595
Viewer – share your design
9696
95 %of our customers saw the
potential of IDEA StatiCa
after 30 minutes of testing.
TRY OUR FREE TRIAL TODAY!
It takes 30 minutes
to see the potential
Our customers use
it for non-standard
joints as well as
standard ones
The software repays
itself on your first
project

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IDEA StatiCa Steel Connections v. 8.2 November 2017

Editor's Notes

  1. Delete CSI, MIDAS Add: Dlubal, InterCAD, Buildsoft
  2. Let me introduce you David. Maybe you know him, he is a structural engineer from your neighborhood who is dealing with steel structures. And as you know steel structures are also about connections which are very important part of the design.
  3. Add: buy it today
  4. Vložit obrázek detailu s plasticitou
  5. Add: Buildsoft Diamonds Remove: Consteel
  6. Vložit obrázek detailu s plasticitou
  7. Live demo: RFEM voorbeeld tonen Import in IDEA BIM Designer IDEA BIM Designer uitleggen Export naar IDEA Connect Uitwerken verbindingen in IDEA Connect
  8. Remove Midas Add Buildsoft ?
  9. Add: BE customers: TCS, SADEF, Tractebel Engineering, Warsco
  10. Our customers include a lot of key companies in engineering and manufacturing of steel structures around the world.
  11. Add: BE customers: TCS, SADEF, Tractebel Engineering, Warsco
  12. So let me ask you. Can David design connections like these?
  13. So let me ask you. Can David design connections like these?
  14. This Slide shows the process used by the BIM modellers and the structural engineers – This workflow is for the node design, there were other used for the main super structure, north core and floor plate design. Initially we modelled the nodes as “crashing plates”, then from the Tekla model (.stp file) was generated and imported into Rhino to clean up the volumes and into the meshing software ANSA, creating simple finite element models with which we could study the structural behaviour in more detail. At the same time the loads from the structural analysis were being processed using excel in order to identify the critical load combinations. The analysis itself was then carried out using Nastran and was supported by tools we developed in-house. D3 plot facilitates the search for high stress concentrations by enabling the user to cut sections through the analysis results in real time. We also wrote some Excel visual basic routines which calculated the stresses in the welds. Once the design was completed the data was fed back to the BIM modellers and incorporated. Arup fully designed the nodes at lower levels prior to tender, in order to give confidence to the contractors when they were pricing the job. For these final design checks we used a similar process to that employed during scheme design, but with some more sophisticated analysis tools. There are over 100 mega frame nodes on the project, some similarities between various nodes but Arup is still responsible for around 40 individual nodes. As you can imagine this process mean close collaboration with the structural engineer, architect and later in the process the fabricator to develop the details in a way which ensured that they were buildable and yet also met the architectural intent.