2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365B EXCAVATOR CFJ
Configuration: 365B Series II Excavator CFJ00001-UP (MACHINE) POWERED BY 3196 Engine
Disassembly and Assembly
365B, 365B Series II, 365BL and 365BL Series II Excavators Machine Systems
Media Number -RENR1970-10 Publication Date -01/02/2015 Date Updated -16/02/2015
i01492295
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 1P-1864 Pliers 1
(B) 1P-1858 Pliers 1
(C) 138-7575 Link Bracket 2
(D) 1P-0520 Driver Group 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove
and Install " in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
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3. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00574938
1. Thoroughly clean the outside of travel motor (1) prior to disassembly. Weight of the travel
motor is 118 kg (260 lb).
2. Place an alignment mark across all housings of the travel motor for assembly purposes.
Illustration 2 g00575049
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
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4. 3. Remove two socket head bolts (2) from brake cover (3) that are 180 degrees from each
other. Replace these two bolts with bolts (4) that are slightly longer in length. The two
longer bolts will retain the brake cover when the remaining ten socket head bolts (2) are
removed.
4. Carefully remove the ten remaining socket head bolts (2) that retain the brake cover in
position.
5. Remove two longer bolts (4) from the brake cover.
Illustration 3 g00575127
6. Remove two remaining hex head bolts (5) from brake cover (3) .
7. Remove brake cover (3) from the head assembly.
Illustration 4 g00575184
8. If necessary, remove the brake adjusting screws (6) from brake cover (3) .
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5. Illustration 5 g00575235
Note: There is an inner spring and an outer spring in each spring set.
9. Remove twenty-four spring sets from the brake and piston assembly.
Illustration 6 g00575277
10. Remove brake assembly (9) from head assembly (8) .
Illustration 7 g00575512
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6. 11. Remove ring (10) from brake assembly (9) .
Illustration 8 g00575556
12. Remove retainer plate (11) from brake assembly (9) .
Illustration 9 g00575558
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7. Illustration 10 g00575561
13. Remove external discs (12) and internal plates (13) from brake assembly (9) .
Illustration 11 g00575563
14. Remove piston (14) from brake assembly (9) .
Illustration 12 g00575564
15. Remove seal (15) from piston (14) .
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8. Illustration 13 g00575649
16. Remove O-rings (16) and (17) .
17. Remove retaining ring (18) from the shaft of the motor assembly. Remove gear (19) .
Illustration 14 g00575651
18. Use Tool (A) to remove retainer ring (21) .
Note: Measure the position of the rod assembly before removing. The nut and the rod
assembly must be returned to the original location at assembly.
19. Remove the nut and bushing (20) from the rod assembly.
20. Remove four socket head bolts (22) from head assembly (8) .
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9. Illustration 15 g00575693
21. Attach Tooling (C) and a suitable lifting device to head assembly (8). Carefully remove the
head assembly from the motor assembly. Weight of the head assembly is 244.7 N (55 lb).
Note: The port plate can remain with the pump housing when the head assembly is
removed.
Illustration 16 g00616424
22. Remove port plate (23) from head assembly (8) .
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10. Illustration 17 g00616634
23. Remove plug (24) from head assembly (8) .
Illustration 18 g00616668
24. Remove check valve assembly (25) from head assembly (8) .
Illustration 19 g00616670
25. Remove stem (30) from check valve (25) .
26. Remove seat (26), spring (27), guide (28), and seal (29) from stem (30) .
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11. Illustration 20 g00575822
27. If necessary, remove pin (31) from the head assembly (8) .
28. Remove O-ring seal (32) from the head assembly.
29. Use Tooling (D) and a hammer to remove bearing (33) and seal (34) from the bore of the
head assembly.
Note: The port plate can remain with the head assembly when the head assembly is
removed from the pump housing.
Illustration 21 g00577021
30. Remove rod assembly (35) from motor housing (37). If necessary, remove port plate (23).
Remove O-ring seal (36).
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12. Illustration 22 g00577022
Note: Barrel assembly must remain intact during removal.
31. Position motor housing (37) sideways. Carefully remove barrel assembly (38) .
Illustration 23 g00577024
32. Place identification marks on piston assemblies (39), retainer (40), and barrel (38). These
components must be reinstalled in the original location.
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13. Illustration 24 g00577025
33. Remove piston assemblies (39) and retainer (40) from barrel (38) .
Illustration 25 g00577026
Illustration 26 g00577029
34. Remove piston assemblies (39) from retainer (40) .
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14. Illustration 27 g00577031
Illustration 28 g00577032
35. Remove guide (41), shims (42), and spring assembly (43) from barrel (38) .
Illustration 29 g00577089
36. Use Tooling (B) to remove retaining ring (44) from shaft assembly (45) and motor housing
(37) .
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15. Illustration 30 g00577092
37. Use a soft hammer to drive shaft assembly (45) from motor housing (37) .
Illustration 31 g00577114
38. Remove cover (46) from shaft assembly (45) .
Illustration 32 g00577116
39. Remove seal (47) from cover (46) .
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16. Illustration 33 g00577118
40. Use Tool (A) to remove retaining ring (48) from shaft assembly (45) .
Illustration 34 g00577120
Illustration 35 g00577121
41. Use a press to remove bearing (49) and spacer (50) from shaft (45) .
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17. Illustration 36 g00577156
42. Remove swashplate (51) from motor housing (37) .
Illustration 37 g00577157
43. Remove plate (52) from swashplate (51) .
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18. Illustration 38 g00577158
44. Remove machine screws (53). Remove retainer plate (54) and plunger (55) from swashplate
(51) .
Illustration 39 g00577160
45. If necessary, remove stopper (56) and pin (57) from swashplate (51) .
Illustration 40 g00577635
46. Remove valve cartridge (58) from motor housing (37) .
47. Remove two pistons (59) from the motor housing.
48. Remove the two machine screws (60) and bearings (61) from the motor housing.
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19. Illustration 41 g00577571
49. Remove seal (62) from rod assembly (35) .
Illustration 42 g00577636
50. Remove rings (64) from valve cartridge (66) .
51. Remove seals (63) and (65) from the valve cartridge.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 365B EXCAVATOR CFJ
Configuration: 365B Series II Excavator CFJ00001-UP (MACHINE) POWERED BY 3196 Engine
Disassembly and Assembly
365B, 365B Series II, 365BL and 365BL Series II Excavators Machine Systems
Media Number -RENR1970-10 Publication Date -01/02/2015 Date Updated -16/02/2015
i01492280
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 1P-1864 Pliers 1
(B) 1P-1858 Pliers 1
(C) 138-7575 Link Bracket 2
(D) 1P-0520 Driver Group 1
(E) 141-4803 Gauge Block 1
(F) 6V-2021 Depth Gauge 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of "10W" oil to all components before assembly.
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21. Illustration 1 g00577636
1. Install seals (63) and (65 ) on valve cartridge (66) .
2. Install rings (64) on the valve cartridge.
Illustration 2 g00577571
3. Install seal (62) on rod assembly (35) .
Illustration 3 g00577635
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22. 4. Install bearings (61) in motor housing (37).
5. Apply 9S-3263 Thread Lock Compound to two machine screws (60). Install the machine
screws in motor housing (37) and tighten to a torque of 5 N·m (44 lb in).
6. Install two pistons (59) in motor housing (37) .
7. Install valve cartridge (58) in the motor housing.
Illustration 4 g00577160
8. Install stopper (56) and pin (57) in swashplate (51) .
Illustration 5 g00577158
9. Install rods (55) and retainer plate (54) in swashplate (51) .
10. Apply 9S-3263 Thread Lock Compound to machine screws (53). Install the machine screws
in the retainer plate and the swashplate. Tighten the machine screws to a torque of 5 N·m
(45 lb in).
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23. Illustration 6 g00577157
11. Install plate (52) on swashplate (51) .
Illustration 7 g00577156
12. Carefully install swashplate assembly (51) in motor housing (37) .
Illustration 8 g00577121
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24. Illustration 9 g00577926
13. Install spacer (50) on shaft (45) .
14. Raise the temperature of bearing (49) to 135 °C (275 °F). Install the bearing on the shaft.
Illustration 10 g00577118
15. Use Tool (A) to install retaining ring (48) on shaft assembly (45) .
Illustration 11 g00577116
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25. 16. Install seal (47) on cover (46) .
Illustration 12 g00577114
17. Install cover (46) on shaft assembly (45) .
Illustration 13 g00577092
18. Install shaft assembly (45) in motor housing (37) .
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26. Illustration 14 g00577089
19. Use Tool (B) to install retaining ring (44) on shaft assembly (45) and motor housing (37) .
Illustration 15 g00577032
Illustration 16 g00577031
20. Install shims (42), spring assembly (43), and guide (41) on barrel (38) .
Note: Ensure that the components are installed in the original location.
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27. Illustration 17 g00577026
Illustration 18 g00577029
21. Install piston assemblies (39) in retainer (40) .
Illustration 19 g00577025
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28. 22. Install piston assemblies (39) in retainer (40). Install the retainer and piston assemblies in
barrel (38) .
Illustration 20 g00578188
23. Install rod assembly (35) in motor housing assembly (37) .
Illustration 21 g00578190
24. Install barrel assembly (38) in motor housing assembly (37) .
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29. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
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30. Illustration 22 g00577021
Illustration 23 g00590470
25. Turn the motor housing assembly upright. Ensure that the barrel assembly is clear of rod
assembly (35). Ensure that the barrel assembly is properly seated on the swashplate.
26. Install port plate (23) on the barrel assembly.
27. Use Tooling (E) and Tooling (F) to measure dimension (X). The correct dimension is
achieved by the changing of shims (42). Dimension (X) is 3.95 ± 0.20 mm (0.156 ± 0.008
inch).
28. Install O-ring seal (36) on motor housing assembly (37) .
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31. Illustration 24 g00578458
29. Install seal (34) in head (8) .
Illustration 25 g00578468
30. Use Tool (D) to seat seal (34) in head (8) .
Illustration 26 g00578469
31. Lower the temperature of bearing (33) and install the bearing in head (8) .
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