3. PMPC Journey Timeline
Our Journey from 2004 till 2015
2004We Born
Started foundry business with 1000 sq.mtr area, with 01 No
cupola (Cap 4 MTPH) & with sodium silicate -CO2 sand
process.
2005
Switched over to 100% moulding & core making in No-
Bake sand process, installed heat treatment furnace &
continuous mixture (Cap 6 MTPH).
2007
Got ISO certification from
TUV Rheinland
2008
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4. Added third continuous mixture with 6 MTPH capacity and
sand reclamation plant with the capacity of 6 MTPH.
2010
Set up new unit with installed capacity of 200 MTPM. Total
Capacity 415 MTPM.
(And started using casting Simulation software (2nd unit in
the entire region having such facility) to upgrade the quality
requirement. Installed Induction furnace with two crucible of
size 3 MT each. First Charge was taken on 8th Dec 2011.)
2011
Set up Laboratory with Spectrometer, Micro scope and
UTM, also started use of Magnet for raw material handling.
Also in 2012, we started Exports business in USA ,
Russia and Europe (Germany & Italy).
2012
We started the trails of S G Iron (GGG) for domestic as well
as for International customer’s.
2014
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5. We want to be No.1 foundry in India
Our Vision
Our mission is to be global leader in integrated
foundry business through sustainable growth,
knowledge, Excellency and innovation.
Our Mission
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7. www.parvmetal.com
Organizational Structure
P AR V M E T AL P R O C E S S I N G C O .
SANJAY. I. SONI
MARKETING
NEW DEVELOPMENT
QUALITY ASSURANCE
M.R.
S.A.P & ISO
S. D. JHALA
PURCHASE
FINANACE
ENVIRONMENT
K. J. JADEJA
PRODUCTION
,MAINTAINANCE
PATTERN DEVELOPING
B. B. JADEJA
MANPOWER
TRANSPORTATION
NEW CONSTRUCTION
8. www.parvmetal.com
Department wise- Manpower allocation.
P AR V M E T AL P R O C E S S I N G C O .
1
2
3
4
5
PRODUCTION DEPARTMENT -85 NOS
QUALITY DEPARTMENT – 7 NOS
Grinding, Fettling & Cleaning department
- 18 NOS
ADMINISTRATION & HR DEPARTMENT
-10 NOS
DESIGN & DEVELOPMENT + PATTERN
SHOP-15 NOS
13. www.parvmetal.com
Facility - Production
P AR V M E T AL P R O D U C T I O N C O .
CUPOLA
33”inch Dia - 6 MTPH (TERI design)
27”inch Dia - 4.5 MTPH (TERI design)
INDUCTION FURNACE
3 MTx2 Crucible
CONTINUOUS MIXTURE
6.6MTPH - 3Nos
13.2MTPH
14. www.parvmetal.com
Facility - Production
P AR V M E T AL P R O D U C T I O N C O .
COMPACTION TABLERAW MATERIAL HANDELING
Electrical Magnet : capacity 3 MT
Size : DIA 133cm
MOULD MANIPULATOR
15. www.parvmetal.com
Facility - Production
P AR V M E T AL P R O D U C T I O N C O .
SAND RECLAMATION EOT CRANE
NAME CAPACITY NOS
Wire Rope Electric Hoist 3 MT 8
Wire Rope Electric Hoist 5 MT 17
Wire Rope Electric Hoist 7.5 MT 3
HEAT TREATMENT
Stress reliving Process
Annealing Process
19. www.parvmetal.com
Quality Department - Manpower
P AR V M E T AL P R O C E S S I N G C O .
1
2
3
4
5
QUALITY ASSURANCE
QUALITY CONTROL
HIGH LEVEL SUPERVISOR
MIDDLE LEVEL SUPERVISOR
LOW LEVEL SUPERVISOR
20. www.parvmetal.com
Quality Department – Measuring instruments
P AR V M E T AL P R O C E S S I N G C O .
• Vernier Caliper (Digital)
• Vernier Caliper (450 MM)
• Depth Vernier (Caliper)
• Varnier Caliper (1000 MM)
• Dial Vernier Caliper (300 MM)
• Vernier Caliper (600 MM)
• Digital Hardness Tester
• Scratch Hardness Tester
• Ferro lab
• Pyrometer
• Spectro Meter
• Universal Testing Machine
• Microscope
• Height gauge (300 MM)
• Height gauge (600 MM)
• Height gauge (1000 MM
• Straight Edge (1500 MM)
• Straight Edge (3000 MM)
• Poldi Hardness Tester
• Paint thickness gauge.
21. www.parvmetal.com
Quality Department
P AR V M E T AL P R O D U C T I O N C O .
MICROSCOPESPECTRO METER
COMPANY : Spectro Max (Germany)
ELEMENT : 30
UNIVERSAL TESTING MACHINE
22. www.parvmetal.com
Quality Department
P AR V M E T AL P R O D U C T I O N C O .
PYROMETERHARDNESS TESTER
Digital Hardness Tester
Poldi Hardness Tester
CASTING FIRST SAMPLE
INSPECTION
Pattern Inspection
100% Dimensional Inspection
Visual Inspection
Leakage Inspection
Paint Thickness Inspection
23. www.parvmetal.com
Quality Department - Records(Traceability)
P AR V M E T AL P R O C E S S I N G C O .
In House Rejection Report
Dispatch Report
Chemical Composition Report
Hardness & Visual Inspection Report
Tensile Strength Report
Drawing Control Sheet
25. www.parvmetal.com
Grinding & Fettling – Shot Blasting
P AR V M E T AL P R O C E S S I N G C O .
96 inch table size
(NESCO Indabrator)
72 inch table size
(NESCO Indabrator)
26. www.parvmetal.com
Grinding & Fettling
P AR V M E T AL P R O D U C T I O N C O .
Electric Shaft Grinder
Electric Shaft Grinder
Pneumatic Grinder
Pneumatic Grinder
Pneumatic pencil Grinder
Pneumatic Rammer
Grinder
Electric pencil Grinder
Electric shaft Grinder
32. www.parvmetal.com
Turnover
P AR V M E T AL P R O C E S S I N G C O .
Crore
Million Euro
0
5
10
15
20
25
30
35
40
2010-11 2011-12
2012-13
2013-14
2014-15
2015-16
2010-11 18.25 2.57
2011-12 21.55 3.04
2012-13 27.5 3.87
2013-14 32.7 4.6
2014-15 37.5 4.28
2015-16 47.4 6.6
(BUDGET FOR YEAR)
FINANCIAL YEAR SALES IN SALES IN
(APRIL – MARCH) CRORE MILLION EURO
In 2016 with new expansion project, we will have
spare capacity of 1500 to 2000 M Tonnes.
33. www.parvmetal.com
Turnover
P AR V M E T AL P R O C E S S I N G C O .
DOMESTIC EXPORT
FINANCIAL YEAR
(APRIL – MARCH) DOMESTIC EXPORT
2012-13 88.24 % 11.76 %
2013-14 72.45 % 17.55 %
2014-15 76.39 % 23.61 %
2015-16 (Oct-15) 62 % 38 %
NEXT YEAR PROJECTED ANNUAL PRODUCTION
WILL BE (8000-9000) M TONNES
0
10
20
30
40
50
60
70
80
90
0
10
20
30
40
50
60
70
35. www.parvmetal.com
New Development
P AR V M E T AL P R O C E S S I N G C O .
S.A.P (ERP) Software
Induction furnace 5 MTx2 (crucible) (dual track means 10 MT melting per CHARGE)
Crane : Capacity 20 MT ( 3 Nos.)
Continuous Mixture :Capacity 20 MTPH (2 Nos.)
5000 Sq. Meters land under construction
37. www.parvmetal.com
Mission 2020
P AR V M E T AL P R O C E S S I N G C O .
Our Respected Customer list must
have more than one among top five
from different engineering sector as
our Customer
Turnover – 20 Million Euro
Our AIM to ACHIEVE by 2020
Start Supplying Castings in fully
machined condition
41. www.parvmetal.com
Exhibition
P AR V M E T AL P R O C E S S I N G C O .
Exhibitor in IESS (2013),
We are Exhibitor in IMTS (USA) & JIMTOF (Japan) in 2016.
