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we reserve the right to change design and specifications without notice.
© 2000 Hubbell • 210 N. Allen • Centralia, MO • (573) 682-5521 Printed in U.S.A.
5M-RGS
Bulletin 10-7701
Rev. 9/97
Application
of
Primary Fuses
Introduction
The wide variety of fuse links offered by the A.B.
Chance Company is instrumental in reducing the
many problems facing today’s coordination engineers.
Besides the increasingly popular ANSI K and T fuse
links, there is available a series of precision engineered
fuse links designed especially for transformer protec-
tion.
The up to date design and construction plus rigid
quality control of Chance fuse links assures the co-
ordination engineer of dependable electrical and me-
chanical fuse link operation. In nearly all cases re-
gardless of the application or coordination problem
there is a Chance fuse link to fill the need.
Scope
To more clearly understand why Chance fuse links
are the answer to your every day fusing problems let
us take a closer look at what is expected of a fuse link
as a protective device. The following discussion of fuse
link application and coordination will be limited to
fuse links only. However, in actual practice the utility
engineer must take into consideration substation
breakers and relay settings, reclosers, sectionalizers,
and power fuses. These devices are found on nearly
all systems and their coordination must be treated in
a manner similar to that which will be discussed for
fuse links.
The Fuse Link as a Protective Device
The fuse link may be considered as the electrical weak
element in the distribution system. This so-called
weak element is purposely introduced into the sys-
tem to prevent any damage to the lines and equip-
ment which make up the distribution network. When-
ever an overload or fault current passes through a
section of line or a piece of equipment the fuse link
which is the weakest element electrically must melt
in time to open the circuit and prevent damage to the
line or equipment. The relationship of the magnitude
current passing through the link to the time required
for the link to melt is referred to as the minimum
melting time current characteristic of the fuse link,
Figure 1. The relationship of the magnitude of the
current passing through the link to the time required
for the link to melt and the arc to be extinguished is
referred to as the total clearing time-current charac-
teristics of the fuse link, Figure 1.
®
®
POWER SYSTEMS, INC.
2
Transformer Overcurrent Protection
Consider first the fuse link as an overcurrent protec-
tive device. In such an application, Figure 2, the ]ink
serves to protect a piece of electrical equipment from
any damage resulting from an overcurrent. The se-
lection of proper fuse links to protect equipment from
overcurrent is determined by the overcurrent capac-
ity of the equipment involved. Fortunately the
overcurrent capacity of electrical equipment is quite
often expressed in a time and current relationship.
The electrical equipment most commonly protected
against overcurrent is the distribution transformer.
The time-current overcurrent capacity of distribution
transformers is given in ANSI/IEEE C 57.109 entitled
“Guide For Transformer Through-Fault-Current Du-
ration.” With the overcurrent time-current capacity
of the equipment known, and by the use of time-cur-
rent characteristic fuse link curves the proper fuse
link can be chosen. The ideal fuse link should pro-
vide 100% protection. In other words at any value of
overcurrent or secondary fault current up to the maxi-
mum fault current available, the fuse link should
operate and clear the circuit before the equipment is
damaged. In actual practice however, some utilities
may select fuse links which permit loading of equip-
ment in excess of their overcurrent capacity. This
policy reduces the amount of refusing necessary but
also subjects equipment to overcurrent which can
damage it or shorten its life expectancy.
Short Circuit Protection
The ability to protect transformers and other electri-
cal equipment from overcurrent is not all that is re-
quired of a fuse link. A fuse link must act quickly to
isolate equipment or lines when the equipment suf-
fers internal or external failure or when the line is
subjected to a fault. This requirement is necessary to
limit the outage to the smallest possible area. It is
also necessary in order to minimize damage to the
equipment and lines. Limiting outages to the small-
est area not only provides greater continuity of elec-
trical service but also reduces the problem of locat-
ing failed or damaged equipment.
Fuse links are not only applied at the transformer
but are also found in locations on the distribution
system where only short circuit protection is required;
such a situation is shown in Figure 2 where the fuse
link is referred to as a sectionalizing or lateral fuse.
The selection of the lateral fuse link is dictated by the
full load current and fault current at the point of its
location and by the time-current characteristics of
the largest fuse link in the lateral. The process of
making this selection is called coordination of fuse
links and will be discussed in detail under the head-
ing of “Coordination of Sectionalizing Fuses.”
Figure 1
SUB
STATION
SECTIONALIZING
FUSE
TRANSFORMER
LOAD
OVERCURRENT
FUSE
Figure 2
3
MECHANICAL APPLICATION OF
FUSE LINKS IN CUTOUTS
The first step in the application of fuse links is to
determine the type of cutout in which the fuse link is
to be used, and thereby establish the fuse link con-
struction required. For example, most open type and
enclosed type cutouts are designed to use the 20 inch
minimum length “universal” type fuse links. Most 18
and 23 kV cutouts and even some 15 kV cutouts re-
quire fuse links longer than the 20 inch length. Open
link type cutouts require an open link type fuse link
specifically designed for the purpose. Special cutouts
may impose additional mechanical requirements on
the fuse links. Because of the adaptability of the fuse
links offered by the A. B. Chance Company these re-
quirements can be met in nearly all cases regardless
of the cutout in use. Where problems exist on me-
chanical applications not readily solved consult your
Chance representative.
ELECTRICAL APPLICATION FUSE LINKS
The following factors are pertinent to the proper ap-
plication of fuse links on a distribution system:
1. Safe loading characteristics of equipment to be
protected.
2. In the case of transformer fuses, the degree of
overcurrent protection to be provided.
3. Load current at the point of application.
4. The fault current available at various locations
on the system.
5. Time current characteristics of fuse links to be
used on the system.
6. The type of protection to be provided by the fuse
link.
A typical lateral of a distribution system is shown in
Figure 3. The information given in Figure 3 covers
most of the factors listed above. Providing that no
secondary fuses are used, the fuse links located at
the transformers ideally should provide overcurrent
protection, and should protect the sectionalizing fuse
link. The sectionalizing fuse link will operate to iso-
late the entire lateral and protect the remainder of
the system from interruption when a primary fault
occurs between it and the transformer fuse links. At
the cross marks on the line diagram of the lateral are
indicated the fault current available at the various
locations. The rated full load current of each single
phase transformer can be calculated by dividing the
KVA of the transformer by its kV rating. If we assume
all transformers to be fully loaded the load current in
the sectionalizing fuse link will be approximately the
sum of the individual transformer full load currents.
25 KVA 7.2 kV
TRANSFORMER
5 KVA 7.2 kV
TRANSFORMER
6 AMP K OR
0.7 AMP
SLOFAST
12 AMP K OR
3.5 AMP
SLOFAST
2400
AMPS
S.C.
80 AMP K
OR
40 AMP T
SECTIONALIZING
OR PROTECTED
FUSE
2000 AMPS S.C.
6 AMP K OR
14 AMP
SLOFAST
10 AMP K OR
2.1 AMP
SLOFAST
15 KVA 7.2 kV
TRANSFORMER
10 KVA 7.2 kV
TRANSFORMER
Figure 3
Transformer Fusing
Using the information given in Figure 3, let us deter-
mine the fuse link required for each transformer. As-
sume the utility has standardized on the ANSI type K
fuse links for reasons of economy and supply. The 5
KVA 7.2 kV transformer has a full load current rating
of approximately 0.7 amperes. Any 1 ampere fuse link
will carry the full load current of this transformer
without melting. However, consideration must be
given to the time current characteristics of the 1 am-
pere fuse link compared with the overload capacity of
this transformer. The ANSI overcurrent curve for this
distribution transformer is shown in Figure 4. Also
Figure 4
ANSI/IEEE OVERCURRENT
CURVE FOR A 5 KVA 7.2 KV
DISTRIBUTION TRANSFORMER
6
AMP
K
1
AMP
K
TIMEINSECONDS
CURRENT IN AMPERES
ASA CURVE AND K TOTAL CLEARING CURVES
4
pacity of the transformer but a large portion of this
capacity is sacrificed. Also, protection is lost against
low overcurrents of long duration.
It can be seen from the preceding discussion that the
conventional type K fuse link leaves much to be de-
sired in the way of transformer protection. Let us con-
sider the steps possible to provide more ideal trans-
former protection where such protection is consid-
ered essential. There have been for many years fuse
links available with “dual” time current characteris-
tics. These fuse links have characteristics which lend
themselves to better protection and utilization of the
overcurrent capacity of distribution transformers.
The A. B. Chance Company developed and markets a
complete line of dual characteristic fuse links. These
fuse links have been so refined that their time cur-
rent characteristic curves, to all practical purposes,
coincide with the ANSI transformer overcurrent curve.
In Figure 3, note that the alternate proper SloFast
fuse links for the transformer installations are re-
corded as well as the applicable type K fuse links.
Figure 6 is a comparison of the total clearing time
curve of a 21 ampere SloFast fuse link with the ANSI
overcurrent curve for a 15 KVA 7.2 kV transformer.
The rather unusual current rating assigned to SloFast
fuse links is an aid in their application since the cur-
rent rating assigned is identical to the continuous
current rating of the transformer which they were spe-
cifically designed to protect. It can be seen from Fig-
ure 6 that the SloFast fuse link provides the high-
est degree of transformer protection and yet allows
maximum use of available transformer overcurrent
capacity.
Figure 5
shown is the total clearing time curve of the Chance
1 ampere type K fuse link. Examination of Figure 4
reveals that although protection is provided for the
transformer its full overcurrent capacity at the high
values of current is not realized. The fusing of this
transformer with a 1 ampere type K fuse link will re-
sult in the transformer being taken out of service
under many overcurrent conditions which would not
have damaged the transformer in any way. In order
to realize the full overcurrent capacity of the trans-
former the 6 ampere type K fuse link in many in-
stances would be chosen. The total clearing time curve
of the 6 ampere type K fuse link is also shown in
Figure 4. The application of the 6 ampere type K fuse
link eliminates many unnecessary outages, but all
overcurrent protection is lost. The only function that
this fuse link can perform is to isolate the transformer
from the system in case of faults. Many utilities jus-
tify this over-fusing of transformers by the assump-
tion that most secondary faults or overloads will clear
themselves before any damage to the transformer can
occur. The above assumption seems to hold true
in some cases, but in others the record of burned
out transformers, does not justify this over-fus-
ing practice.
The overcurrent curve of the 25 KVA transformer is
shown in Figure 5. Since these larger transformers
are more expensive some utilities feel that it is neces-
sary to compromise between no transformer protec-
tion and lOO% transformer protection. In such cases,
the 12 ampere K fuse link might be selected for fus-
ing the 25 KVA transformer. The use of this 12 am-
pere K fuse link utilizes some of the overcurrent ca-
ANSI OVERCURRENT CURVE
FOR A 25 KVA 7.2 KV
TRANSFORMER
12
AMP
K
20
AMP
K
6
AMP
K
Figure 6
ANSI OVERCURRENT CURVE FOR A
15 KVA 7.2 KV TRANSFORMER
2.1 AMP
SLOFAST
TIMEINSECONDS
CURRENT IN AMPERES
ANSI CURVE AND SLOFAST TOTAL CLEARING CURVE
TIMEINSECONDS
CURRENT IN AMPERES
ANSI CURVE AND K TOTAL CLEARING CURVES
5
The dual element SloFast Fuse Link has two distinct
sections to assure overall protection.
Coordination of Sectionalizing Fuses
In selecting a fuse link for use at a sectionalizing point,
we must give consideration to coordination, that is
the cooperation of one fuse link with another to limit
outages to the smallest possible section of the distri-
bution system.
When coordination is being considered, the
sectionalizing fuse link shown in Figure 3 is referred
to as the “protected” fuse, whereas the fuse links lo-
cated at the transformers are referred to as “protect-
ing” fuses. These two terms, “protected” and “pro-
tecting” are used to indicate that one fuse link, the
protecting, operates and clears the circuit before the
other, the protected, is damaged. In order to provide
the necessary coordination between these fuse links
we must refer to the fuse link time current charac-
teristic curves. Using these curves, we first determine
the maximum total time required by the protecting
fuse link to clear the maximum short circuit fault
current which is available at the point of its applica-
tion. The proper protected fuse must carry the full
load current and have a minimum melting time greater
than the maximum total clearing time of the protect-
ing fuse at the maximum fault current available at
the protecting fuse. To provide protection against
operating variables, 75% of the minimum melting time
of the protected fuse link is often used. Naturally, in
determining the coordination of the sectionalizing fuse
link with transformer fuse links the largest trans-
former fuse link in the section should be considered
since it will place the strictest coordination require-
ments on the sectionalizing fuse link.
In Figure 3 it is necessary to determine the
sectionalizing fuse link required to coordinate with
the largest fuse link in the branch which in this case
is the 3.5 ampere SloFast fuse link used to protect
the 25 KVA transformer. The total clearing time curve
of the 3.5 ampere SloFast fuse link indicates that the
maximum time required by this fuse link to clear a
2400 ampere fault is .0134 seconds. The proper
sectionalizing fuse link, therefore, must be capable
of carrying 2400 amperes for .0134 seconds without
being damaged. The ANSI type T fuse links have been
selected for our sectionalizing fuse because of their
slow time current characteristics. The minimum melt-
ing time curves of the type T fuse links indicate that
the minimum melting time of a 40 ampere T link at
2400 amperes is .0185 Sec. As previously stated, to
allow for operating variables, 75% of this minimum
melting time is used, or .0139 seconds. The 40 am-
SUB
STATION
14 AMP
SLOFAST
100 KVA 7.2 KV
TRANSFORMER
40 AMP T
PROTECTING
FUSE
2400 AMPS. S.C
3.5 AMP
SLOFAST
25 KVA 7.2 KV
TRANSFORMER
80 AMP T
PROTECTED
FUSE
Figure 7
pere T fuse link will, therefore, meet the necessary
coordination requirements.
Where two sectionalizing fuses are in series the one
farthest from the power source becomes the protect-
ing link and the one nearest the power source be-
comes the protected link. In this application the proper
protected link has to be selected in the same manner
as in the application where a transformer fuse pro-
tects a sectionalizing fuse. As an example, there are
two sectionalizing fuses shown in series in Figure 7.
In the consideration to select the proper fuse link for
the point nearest the power source this fuse link be-
comes the protected link. It has already been deter-
mined that a 40 ampere type T link is required for
what has now become the protecting link. By refer-
ence to the time current characteristic curves and
the use of the 75% operating variable factor it can be
determined that the protected link should be an 80
ampere type T.
Use of Time Current Characteristic Curves
and Coordination Tables
Since time current characteristic curves are usually
printed on transparent paper, it is possible to overlay
the total clearing time characteristic curve with the
minimum melting time characteristic curve or vice
versa. The minimum melting curve can be shifted
downward by 25% with respect to the total clearing
time curve. This shift, since the curves are printed on
log-log paper, automatically provides for 75% of the
Heat absorber
Heater coil Fuse wire
Strain wire
Solder junction
Insulated strain pin
Fast
section
Slow section
6
minimum melting time to be used in coordination.
With the time current characteristic curves so ar-
ranged we can readily determine the values of cur-
rent at which any two fuse links will coordinate.
To simplify the process of coordination the A. B.
Chance Company also provides coordination charts
for all fuse links which they manufacture. In the case
of the SloFast fuse links, coordination charts are pro-
vided with the SloFast link as the protecting fuse link
and all other Chance fuse links as the protected fuse
links. These charts are used to determine the proper
protected fuse link when the short circuit current
available and the size of the protecting fuse link are
known.
The use of coordination charts can be illustrated in
Figure 7 by determining the proper fuse link to be
located nearest the substation. In order to use the
charts, we must first determine which fuse link is
the protecting fuse link and which fuse link is the
protected fuse link. The protected fuse link is always
the fuse link which is located nearest the power source
and the protecting fuse link is that fuse link located
adjacent to the protected fuse link and nearest the
load. Refer to the coordination chart of the type T
fuse link. If a 40 ampere Type T fuse link is the pro-
tecting fuse link and the available short circuit cur-
rent is 2400 amperes, this chart indicates that the
protected link must be an 80 ampere T. The 80 am-
pere T link will coordinate with a 40 ampere T link at
short circuit currents up to 3700 amperes.
“Rule of Thumb” Method for Coordination
of ANSI Type K or Type T Fuse Links
Another method of coordinating fuse links is possible
when the ANSI K or T fuse links are used. This is
referred to as the “Rule of Thumb” method. The “Rule
of Thumb” method is stated as follows:
Satisfactory coordination between adjacent
ratings of preferred or adjacent ratings of
non-preferred fuse links is provided up to
current values of 13 times the smaller or
protecting fuse link rating for Type K fuse
links and 24 times the smaller or protect-
ing fuse link rating for Type T fuse links.
The above coordination factors are made possible by
the standardization of maximum allowable arcing time
applied to the fuse links. The 75% of minimum melt-
ing time factor is also taken into consideration by this
rule of thumb method. Obviously, when ANSI fuse
links are used, the rule of thumb method simplifies
the process of coordination in some instances.
Referring again to Figure 7, this method can be used
in checking the fuse link required adjacent to the
substation . In using the rule of thumb method, we
must again use the terms “protected” and “protect-
ing” fuse links. The method states that satisfactory
coordination between adjacent preferred or adjacent
non-preferred ratings of type “T” fuse links is pos-
sible if the short circuit current does not exceed
twenty-four times the rating of the protecting fuse
link, or in this case our 40 ampere “T” fuse link. It is
evident that if the short circuit current does not ex-
ceed 960 amperes (24 x 40 + 960) we could use a 65
ampere T fuse link at the substation. However, the
actual current is 2400 amperes and the rule of thumb
method only establishes that a “T” fuse link larger
than the 65 ampere rating is required. Either of the
two previous described methods (time current curves
or coordination charts) can be used to determine this
larger required “T” fuse link.
MECHANICAL INTERCHANGEABILITY
In addition to electrical characteristics, a fuse link
must have certain physical and mechanical features
in order for it to be interchangeable. Mechanical in-
terchangeability is equally as important as electrical
interchangeability. Besides the standard universal
fuse link for open and enclosed type cutouts, there
are a few special fuse links for use in what might be
called non-conventional or non-universal type cut-
outs.
7
TABLE 1
COORDINATION CHART
for
CHANCE TYPE “K” (FAST) ANSI FUSE LINKS
6
145
100
60
8
220
185
150
10
295
295
295
170
12
370
370
370
320
190
15
490
490
490
490
400
250
20
620
620
620
620
620
480
310
25
840
840
840
840
840
840
700
440
30
1000
1000
1000
1000
1000
1000
1000
750
480
40
1300
1300
1300
1300
1300
1300
1300
1300
1000
600
50
1600
1600
1600
1600
1600
1600
1600
1600
1600
1175
740
65
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
1840
1150
80
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
1950
1250
100
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
2650
1500
140
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
4800
3000
200
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
4500
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “K” Fuse Link Ampere Rating
TABLE 2
COORDINATION CHART
for
CHANCE TYPE “T” (SLOW) ANSI FUSE LINKS
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
6
280
280
280
8
390
390
390
10
510
510
510
340
12
690
690
690
690
400
15
920
920
920
920
850
480
20
1150
1150
1150
1150
1150
990
550
25
1500
1500
1500
1500
1500
1500
1190
670
30
1900
1900
1900
1900
1900
1900
1900
1500
890
40
2490
2490
2490
2490
2490
2490
2490
2490
2000
1100
50
3000
3000
3000
3000
3000
3000
3000
3000
3000
2250
1250
65
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3000
1700
80
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
3700
2100
100
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
5000
2700
140
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
6600
3900
200
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
5200
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “T” Fuse Link Ampere Rating
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
Protecting Type
“K” Fuse Link
Ampere Rating
1
2
3
6
8
10
12
15
20
25
30
40
50
65
80
100
140
200
Protecting Type
“T” Fuse Link
Ampere Rating
1
2
3
6
8
10
12
15
20
25
30
40
50
65
80
100
140
200
8
TABLE 3
COORDINATION CHART
for
CHANCE “MS” FUSE LINKS
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “MS” Fuse Link Ampere Rating
TABLE 4
COORDINATION CHART
for
CHANCE TYPE SLOFAST FUSE LINKS
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
5 7
640
10
980
980
15
1300
1300
850
20
1630
1630
1600
780
25
2100
2100
2100
1650
1000
30
2600
2600
2600
2600
1900
1200
40
3250
3250
3250
3250
3250
2250
1400
50
4200
4200
4200
4200
4200
4000
3000
2150
65
5300
5300
5300
5300
5300
5300
5300
3900
2800
80
6200
6200
6200
6200
6200
6200
6200
6200
4900
3200
100
8400
8400
8400
8400
8400
8400
8400
8400
8400
6200
1400
125
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
7300
1700
150
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
9700
6700
200
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
8200
3
Protecting Type
“MS” Fuse Link
Ampere Rating
3
5
7
10
15
20
25
30
40
50
65
80
100
125
150
200
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type SloFast Fuse Link Ampere Rating
.2 .3
35
.4
52
.6
62
.7
65
1.0
112
87
75
67
60
1.3
135
112
100
95
90
1.4
143
120
110
104
100
1.6
175
160
150
145
140
90
2.1
230
225
215
211
208
168
145
130
3.1
325
325
325
325
325
295
275
265
230
3.5
340
340
340
340
340
315
300
285
250
4.2
440
440
440
440
440
440
415
405
380
310
5.2
530
530
530
530
530
530
530
530
500
445
330
300
6.3
620
620
620
620
620
620
620
620
620
570
450
430
300
7.0
660
660
660
660
660
660
660
660
660
610
510
480
350
7.8
820
820
820
820
820
820
820
820
820
820
740
700
610
480
10.4
1060
1060
1060
1060
1060
1060
1060
1060
1060
1060
1050
1025
940
820
690
650
Protecting Type
SloFast Fuse Link
Ampere Rating
.2
.3
.4
.6
.7
1.0
1.3
1.4
1.6
2.1
3.1
3.5
4.2
5.2
6.3
7.0
7.8
10.4
9
TABLE 5
COORDINATION CHART
for
CHANCE TYPE SLOFAST AND TYPE “K” (FAST) ANSI FUSE LINKS
TABLE 6
COORDINATION CHART
for
CHANCE TYPE SLOFAST AND TYPE “T” (SLOW) ANSI FUSE LINKS
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “K” Ampere Rating
6
165
140
125
8
220
210
195
190
190
10
295
295
295
285
285
240
12
370
370
370
370
370
350
320
320
15
490
490
490
490
490
490
490
490
440
20
620
620
620
620
620
620
620
620
620
550
25
840
840
840
840
840
840
840
840
840
840
700
700
30
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
950
950
820
40
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1230
1100
50
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
1550
1400
1400
65
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2250
2000
1700
80
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2650
2550
2300
100
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3450
3250
140
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
5800
200
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
9400
Protecting Type
SloFast Fuse Link
Ampere Rating
.2
.3
.4
.6
.7
1.0
1.3
1.4
1.6
2.1
3.1
3.5
4.2
5.2
6.3
7.0
7.8
10.4
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected
link.
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “T” Fuse Link Ampere Rating
6
285
285
285
275
275
8
385
385
385
385
385
370
10
510
510
510
510
510
510
510
510
12
690
690
690
690
690
690
690
690
690
15
920
920
920
920
920
920
920
920
920
920
20
1150
1150
1150
1150
1150
1150
1150
1150
1150
1150
1150
1150
25
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
30
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1800
1800
40
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2490
2300
50
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
2800
65
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
3900
80
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
4800
100
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
140
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
9500
200
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
15000
3
83
3
78
Protecting Type
SloFast Fuse Link
Ampere Rating
.2
.3
.4
.6
.7
1.0
1.3
1.4
1.6
2.1
3.1
3.5
4.2
5.2
6.3
7.0
7.8
10.4
10
TABLE 8
ELECTRICAL AND MECHANICAL INTERCHANGEABILITY TABLE
for
EQUIVALENT FUSE LINKS
TABLE 7
COORDINATION CHART
for
CHANCE TYPE SLOFAST AND TYPE “MS” FUSE LINKS
Catalog Number
M3MSA
M5MSA
M7MSA
M10MSA
M15MSA
M20MSA
M25MSA
M30MSA
M40MSA
M50MSA
M65MSA
M80MSA
M100MSA
M125MSA
M150MSA
M200MSA
Chance Type MSA Fuse Links
Catalog Number
21003 & 21003-U
21005 & 21005-U
21007 & 21007-U
21010 & 21010-U
21015 & 21015-U
21020 & 21020-U
21025 & 21025-U
21030 & 21030-U
21040 & 21040-U
21050 & 21050-U
21065 & 21065-U
21080 & 21080-U
21100 & 21100-U
21125 & 21125-U
21150 & 21150-U
21200 & 21200-U
Ampere Rating
3
5
7
10
15
20
25
30
40
50
65
80
100
125
150
200
Kearney Type KS and KS-U Fuse Links
Ampere Rating
3
5
7
10
15
20
25
30
40
50
65
80
100
125
150
200
Maximum Currents (R.M.S. Amperes) For Safe Co-ordination
Protected Type “MS” Fuse Link Ampere Rating
5
410
410
410
410
410
400
7
650
650
650
650
650
650
650
650
650
10
980
980
980
980
980
980
980
980
980
980
15
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
20
1630
1630
1630
1630
1630
1630
1630
1630
1630
1630
1630
1630
1630
1500
25
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
30
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
2600
40
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3250
3000
50
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
4200
65
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
5300
80
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
6200
100
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
8400
125
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
150
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
200
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
10000
3
300
300
300
300
300
Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of
the protected link.
Protecting Type
SloFast Fuse Link
Ampere Rating
.2
.3
.4
.6
.7
1.0
1.3
1.4
1.6
2.1
3.1
3.5
4.2
5.2
6.3
7.0
7.8
10.4
11
CONVERSION TO ANSI FUSE LINKS
buttonhead, removable buttonhead and/or open link styles
— that you would use on your system.
Construction details such as construction of the fuse ele-
ment, auxiliary tubes and fuse link cable size and coating
should also be considered along with the quality and per-
formance of the fuse links produced.
In Chance type “K” fuse links, elements are made of silver
copper or silver alloy and Type “T” fuse links are made with
a tin fuse element.
The purpose of the auxiliary tube is to assist the cutout in
the clearing of low fault currents and to protect the fuse
element from physical damage.
Converting to EEE-NEMA Links
After the type of link, “K” or “T” is selected, the following
steps are suggested as a guide to implementing a conver-
sion program.
1. Select the supplier — Considerations in determining
which manufacturer or manufacturers from whom you
would purchase fuse links include availability of stocks,
reputation of company service rendered by salesman, and,
of course, the quality and consistency of performance of
the fuse links produced.
Samples of links should be obtained from all potential sup-
pliers and should include all physical types — solid
Advantages of Conversion
Through the joint efforts of users and manufacturers, the ANSI Standards for Distribution Fuse Links were established to
provide the levels of performance and utility necessary to meet modern protective practices and operating conditions.
They serve the two-fold purpose of providing guidance to the manufacturer and assurance to the user that specific
electrical requirements are met.
These joint standards, along with existing ANSI standards, set forth characteristics that will allow and provide for the
electrical, as well as mechanical, interchangeability of fuse links. Conversion to ANSI standard fuse links therefore per-
mits multiple sources of supply for fuse links.
The ANSI standards are prepared so as to still permit the utility engineer to select fuse links using his individual judgment
based on the details of manufacture, use with related equipment and other application factors.
Two Speed Ratios Available
The joint ANSI standards have established two types of fuse links, designated Type “K” and Type “T”. The Type “K” link
commonly called “fast” has speed ratios of the melting time-current characteristics varying from 6 for the 6-ampere rating
to 8.1 for the 200 ampere rating. Type “T” (slow) fuse links have speed ratios of the melting time-current characteristic
varying from 10 for the 6-ampere rating to 13 for the 200 ampere rating.
The type of link selected, “K” or “T”, is based largely on the time-current characteristics of the fuse link presently used, if
such characteristics meet present day coordination requirements. The more closely the time-current characteristics meet
those of the present fuse links, the easier the conversion.
TIMEINSECONDS
“Representative” minimum and maximum curves
for ANSI Type “T” (slow) fuse links.
“Representative” minimum and maximum time
current characteristic curves for ANSI Type “K”
(fast) fuse links.
CURRENT IN AMPERES CURRENT IN AMPERES
TIMEINSECONDS
12
Type K Fuse Link
For Overload
Protection of
Transformers*
Ampere Rating
“K” or “T”
3
6
8
10
15
20
25
30
40
50
65
80
100
100 or 140
140
140 or 200
“K”
10
12
20
25 or 30
40
50
65
80
80 or 100
100 or 140
140
140 or 200
140 or 200
200
—
—
“T”
6
8
10 or 12
15
20 or 25
25 or 30
30 or 40
40
50
65 or 80
80 or 100
100
100 or 140
140
200
—
For Short Circuit
Protection**
Ampere Rating
Figure 6
TABULATION OF
MINIMUM MELTING CURRENT VALUES
TYPE K 10 AMP FUSE LINK
Manufacturer
Time Period
in Seconds
300
100
10
1
.1
CHANCE
19.5
20.0
25.0
42.5
129.0
A
19.5
20.0
23.0
43.0
130.0
C
20.0
21.0
26.0
45.0
130.0
B
19.5
20.0
24.5
43.0
129.0
Current in Amperes
TABULATION OF
MINIMUM CLEARING VALUES
TYPE K 10 AMP FUSE LINK
Time Period
in Seconds
300
100
10
1
.1
CHANCE
23.5
24.0
29.5
52.0
167.0
A
23.0
23.5
27.0
49.0
170.0
C
23.0
25.0
31.0
54.0
180.0
B
23.0
24.0
29.0
54.0
170.0
Manufacturer
Current in Amperes
CHANCE TYPE MS AND
MSA FUSE LINKS
Ampere Rating
3
5
7
10
15
20
25
30
40
50
65
80
100
125
150
200
RECOMMENDED CHANCE ANSI
FUSE LINK
3. Make-up cross reference charts — Using either the
composite curves or the tabulations used to develop these
composite curves, a cross reference chart like the one shown
below should be made comparing the ANSI link and the
link now in use. (See Fig. 8 for typical example.)
4. Check coordination with other overcurrent protec-
tion equipment — In some instances it may be necessary
to check the coordination of the ANSI link with other
overcurrent protection devices, but this should not be a
serious problem unless the time-current characteristics of
the selected ANSI link has a considerably different speed
ratio than the fuse link now in use.
5. Change records and drawings — With the cross refer-
ence charts you can change over all records and drawings
to specify the proper size ANSI links.
You are now ready to put these new links on your system.
There are several methods by which this has been done.
One of the following examples may be found to have par-
ticular advantages to your company.
Convert one division at a time, using salvaged links in
un-converted districts.
Convert all but one division, using all the salvaged
fuse links in one un-converted division until they are
down to a disposable level.
Convert all divisions simultaneously, scrapped all non-
ANSI links in stock.
Many factors will affect the conversion finally adopted. These
factors can best be evaluated by the utility involved.
The weather resistance of these auxiliary tubes should be
evaluated since any fuse link may be in service many years
before it operates.
The type of coating used on the fuse link cable should pre-
vent excessive corrosion which could result in cable break-
age. Chance engineers have found that lead coating gives
excellent resistance to corrosion.
It is imperative that every link used on your system consis-
tently match the published time-current characteristic
curves so as to properly coordinate the protective equip-
ment.
2. Make-up composite time current characteristics
curves — In order to meet specified electrical interchange-
ability requirements, all manufacturers’ fuse links are re-
quired to meet minimum and maximum melting current
value at three time points (a) 300 seconds for fuse links
rated 100 amps and below and 600 seconds for fuse links
rated 140 and 200 amps, (b) 10 seconds and (c) 0.1 sec-
onds. These standards for minimum, and maximum melt-
ing time result in a band curve for each rating of each type
(see Fig. 1 and 2 on page 2).
Because these ANSI standards allow a band width for the
minimum and maximum melting time curves and a vari-
ance in factors applied for arcing time by different manu-
facturers, each manufacturer’s curve varies slightly al-
though still within the limits of the standards. It is there-
fore recommended that on each size of link a composite
minimum melting curve and a composite total clearing time
curve be constructed from the individual curves on each
make of link to be used. This can be done by preparing a
chart for each size link as shown below.
To actually prepare the composite curve for each size link,
the minimum figure at each current rating should be se-
lected and plotted for the minimum melting composite curve.
When plotting the total clearing time curve, the maximum
figure should be selected at each current rating.
The composite curves thus obtained will provide a band
within which the fuse links of all the selected suppliers will
operate.
Type T Fuse Link

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Application data explusion links

  • 1. NOTE: Because Hubbell has a policy of continuous product improvement, we reserve the right to change design and specifications without notice. © 2000 Hubbell • 210 N. Allen • Centralia, MO • (573) 682-5521 Printed in U.S.A. 5M-RGS Bulletin 10-7701 Rev. 9/97 Application of Primary Fuses Introduction The wide variety of fuse links offered by the A.B. Chance Company is instrumental in reducing the many problems facing today’s coordination engineers. Besides the increasingly popular ANSI K and T fuse links, there is available a series of precision engineered fuse links designed especially for transformer protec- tion. The up to date design and construction plus rigid quality control of Chance fuse links assures the co- ordination engineer of dependable electrical and me- chanical fuse link operation. In nearly all cases re- gardless of the application or coordination problem there is a Chance fuse link to fill the need. Scope To more clearly understand why Chance fuse links are the answer to your every day fusing problems let us take a closer look at what is expected of a fuse link as a protective device. The following discussion of fuse link application and coordination will be limited to fuse links only. However, in actual practice the utility engineer must take into consideration substation breakers and relay settings, reclosers, sectionalizers, and power fuses. These devices are found on nearly all systems and their coordination must be treated in a manner similar to that which will be discussed for fuse links. The Fuse Link as a Protective Device The fuse link may be considered as the electrical weak element in the distribution system. This so-called weak element is purposely introduced into the sys- tem to prevent any damage to the lines and equip- ment which make up the distribution network. When- ever an overload or fault current passes through a section of line or a piece of equipment the fuse link which is the weakest element electrically must melt in time to open the circuit and prevent damage to the line or equipment. The relationship of the magnitude current passing through the link to the time required for the link to melt is referred to as the minimum melting time current characteristic of the fuse link, Figure 1. The relationship of the magnitude of the current passing through the link to the time required for the link to melt and the arc to be extinguished is referred to as the total clearing time-current charac- teristics of the fuse link, Figure 1. ® ® POWER SYSTEMS, INC.
  • 2. 2 Transformer Overcurrent Protection Consider first the fuse link as an overcurrent protec- tive device. In such an application, Figure 2, the ]ink serves to protect a piece of electrical equipment from any damage resulting from an overcurrent. The se- lection of proper fuse links to protect equipment from overcurrent is determined by the overcurrent capac- ity of the equipment involved. Fortunately the overcurrent capacity of electrical equipment is quite often expressed in a time and current relationship. The electrical equipment most commonly protected against overcurrent is the distribution transformer. The time-current overcurrent capacity of distribution transformers is given in ANSI/IEEE C 57.109 entitled “Guide For Transformer Through-Fault-Current Du- ration.” With the overcurrent time-current capacity of the equipment known, and by the use of time-cur- rent characteristic fuse link curves the proper fuse link can be chosen. The ideal fuse link should pro- vide 100% protection. In other words at any value of overcurrent or secondary fault current up to the maxi- mum fault current available, the fuse link should operate and clear the circuit before the equipment is damaged. In actual practice however, some utilities may select fuse links which permit loading of equip- ment in excess of their overcurrent capacity. This policy reduces the amount of refusing necessary but also subjects equipment to overcurrent which can damage it or shorten its life expectancy. Short Circuit Protection The ability to protect transformers and other electri- cal equipment from overcurrent is not all that is re- quired of a fuse link. A fuse link must act quickly to isolate equipment or lines when the equipment suf- fers internal or external failure or when the line is subjected to a fault. This requirement is necessary to limit the outage to the smallest possible area. It is also necessary in order to minimize damage to the equipment and lines. Limiting outages to the small- est area not only provides greater continuity of elec- trical service but also reduces the problem of locat- ing failed or damaged equipment. Fuse links are not only applied at the transformer but are also found in locations on the distribution system where only short circuit protection is required; such a situation is shown in Figure 2 where the fuse link is referred to as a sectionalizing or lateral fuse. The selection of the lateral fuse link is dictated by the full load current and fault current at the point of its location and by the time-current characteristics of the largest fuse link in the lateral. The process of making this selection is called coordination of fuse links and will be discussed in detail under the head- ing of “Coordination of Sectionalizing Fuses.” Figure 1 SUB STATION SECTIONALIZING FUSE TRANSFORMER LOAD OVERCURRENT FUSE Figure 2
  • 3. 3 MECHANICAL APPLICATION OF FUSE LINKS IN CUTOUTS The first step in the application of fuse links is to determine the type of cutout in which the fuse link is to be used, and thereby establish the fuse link con- struction required. For example, most open type and enclosed type cutouts are designed to use the 20 inch minimum length “universal” type fuse links. Most 18 and 23 kV cutouts and even some 15 kV cutouts re- quire fuse links longer than the 20 inch length. Open link type cutouts require an open link type fuse link specifically designed for the purpose. Special cutouts may impose additional mechanical requirements on the fuse links. Because of the adaptability of the fuse links offered by the A. B. Chance Company these re- quirements can be met in nearly all cases regardless of the cutout in use. Where problems exist on me- chanical applications not readily solved consult your Chance representative. ELECTRICAL APPLICATION FUSE LINKS The following factors are pertinent to the proper ap- plication of fuse links on a distribution system: 1. Safe loading characteristics of equipment to be protected. 2. In the case of transformer fuses, the degree of overcurrent protection to be provided. 3. Load current at the point of application. 4. The fault current available at various locations on the system. 5. Time current characteristics of fuse links to be used on the system. 6. The type of protection to be provided by the fuse link. A typical lateral of a distribution system is shown in Figure 3. The information given in Figure 3 covers most of the factors listed above. Providing that no secondary fuses are used, the fuse links located at the transformers ideally should provide overcurrent protection, and should protect the sectionalizing fuse link. The sectionalizing fuse link will operate to iso- late the entire lateral and protect the remainder of the system from interruption when a primary fault occurs between it and the transformer fuse links. At the cross marks on the line diagram of the lateral are indicated the fault current available at the various locations. The rated full load current of each single phase transformer can be calculated by dividing the KVA of the transformer by its kV rating. If we assume all transformers to be fully loaded the load current in the sectionalizing fuse link will be approximately the sum of the individual transformer full load currents. 25 KVA 7.2 kV TRANSFORMER 5 KVA 7.2 kV TRANSFORMER 6 AMP K OR 0.7 AMP SLOFAST 12 AMP K OR 3.5 AMP SLOFAST 2400 AMPS S.C. 80 AMP K OR 40 AMP T SECTIONALIZING OR PROTECTED FUSE 2000 AMPS S.C. 6 AMP K OR 14 AMP SLOFAST 10 AMP K OR 2.1 AMP SLOFAST 15 KVA 7.2 kV TRANSFORMER 10 KVA 7.2 kV TRANSFORMER Figure 3 Transformer Fusing Using the information given in Figure 3, let us deter- mine the fuse link required for each transformer. As- sume the utility has standardized on the ANSI type K fuse links for reasons of economy and supply. The 5 KVA 7.2 kV transformer has a full load current rating of approximately 0.7 amperes. Any 1 ampere fuse link will carry the full load current of this transformer without melting. However, consideration must be given to the time current characteristics of the 1 am- pere fuse link compared with the overload capacity of this transformer. The ANSI overcurrent curve for this distribution transformer is shown in Figure 4. Also Figure 4 ANSI/IEEE OVERCURRENT CURVE FOR A 5 KVA 7.2 KV DISTRIBUTION TRANSFORMER 6 AMP K 1 AMP K TIMEINSECONDS CURRENT IN AMPERES ASA CURVE AND K TOTAL CLEARING CURVES
  • 4. 4 pacity of the transformer but a large portion of this capacity is sacrificed. Also, protection is lost against low overcurrents of long duration. It can be seen from the preceding discussion that the conventional type K fuse link leaves much to be de- sired in the way of transformer protection. Let us con- sider the steps possible to provide more ideal trans- former protection where such protection is consid- ered essential. There have been for many years fuse links available with “dual” time current characteris- tics. These fuse links have characteristics which lend themselves to better protection and utilization of the overcurrent capacity of distribution transformers. The A. B. Chance Company developed and markets a complete line of dual characteristic fuse links. These fuse links have been so refined that their time cur- rent characteristic curves, to all practical purposes, coincide with the ANSI transformer overcurrent curve. In Figure 3, note that the alternate proper SloFast fuse links for the transformer installations are re- corded as well as the applicable type K fuse links. Figure 6 is a comparison of the total clearing time curve of a 21 ampere SloFast fuse link with the ANSI overcurrent curve for a 15 KVA 7.2 kV transformer. The rather unusual current rating assigned to SloFast fuse links is an aid in their application since the cur- rent rating assigned is identical to the continuous current rating of the transformer which they were spe- cifically designed to protect. It can be seen from Fig- ure 6 that the SloFast fuse link provides the high- est degree of transformer protection and yet allows maximum use of available transformer overcurrent capacity. Figure 5 shown is the total clearing time curve of the Chance 1 ampere type K fuse link. Examination of Figure 4 reveals that although protection is provided for the transformer its full overcurrent capacity at the high values of current is not realized. The fusing of this transformer with a 1 ampere type K fuse link will re- sult in the transformer being taken out of service under many overcurrent conditions which would not have damaged the transformer in any way. In order to realize the full overcurrent capacity of the trans- former the 6 ampere type K fuse link in many in- stances would be chosen. The total clearing time curve of the 6 ampere type K fuse link is also shown in Figure 4. The application of the 6 ampere type K fuse link eliminates many unnecessary outages, but all overcurrent protection is lost. The only function that this fuse link can perform is to isolate the transformer from the system in case of faults. Many utilities jus- tify this over-fusing of transformers by the assump- tion that most secondary faults or overloads will clear themselves before any damage to the transformer can occur. The above assumption seems to hold true in some cases, but in others the record of burned out transformers, does not justify this over-fus- ing practice. The overcurrent curve of the 25 KVA transformer is shown in Figure 5. Since these larger transformers are more expensive some utilities feel that it is neces- sary to compromise between no transformer protec- tion and lOO% transformer protection. In such cases, the 12 ampere K fuse link might be selected for fus- ing the 25 KVA transformer. The use of this 12 am- pere K fuse link utilizes some of the overcurrent ca- ANSI OVERCURRENT CURVE FOR A 25 KVA 7.2 KV TRANSFORMER 12 AMP K 20 AMP K 6 AMP K Figure 6 ANSI OVERCURRENT CURVE FOR A 15 KVA 7.2 KV TRANSFORMER 2.1 AMP SLOFAST TIMEINSECONDS CURRENT IN AMPERES ANSI CURVE AND SLOFAST TOTAL CLEARING CURVE TIMEINSECONDS CURRENT IN AMPERES ANSI CURVE AND K TOTAL CLEARING CURVES
  • 5. 5 The dual element SloFast Fuse Link has two distinct sections to assure overall protection. Coordination of Sectionalizing Fuses In selecting a fuse link for use at a sectionalizing point, we must give consideration to coordination, that is the cooperation of one fuse link with another to limit outages to the smallest possible section of the distri- bution system. When coordination is being considered, the sectionalizing fuse link shown in Figure 3 is referred to as the “protected” fuse, whereas the fuse links lo- cated at the transformers are referred to as “protect- ing” fuses. These two terms, “protected” and “pro- tecting” are used to indicate that one fuse link, the protecting, operates and clears the circuit before the other, the protected, is damaged. In order to provide the necessary coordination between these fuse links we must refer to the fuse link time current charac- teristic curves. Using these curves, we first determine the maximum total time required by the protecting fuse link to clear the maximum short circuit fault current which is available at the point of its applica- tion. The proper protected fuse must carry the full load current and have a minimum melting time greater than the maximum total clearing time of the protect- ing fuse at the maximum fault current available at the protecting fuse. To provide protection against operating variables, 75% of the minimum melting time of the protected fuse link is often used. Naturally, in determining the coordination of the sectionalizing fuse link with transformer fuse links the largest trans- former fuse link in the section should be considered since it will place the strictest coordination require- ments on the sectionalizing fuse link. In Figure 3 it is necessary to determine the sectionalizing fuse link required to coordinate with the largest fuse link in the branch which in this case is the 3.5 ampere SloFast fuse link used to protect the 25 KVA transformer. The total clearing time curve of the 3.5 ampere SloFast fuse link indicates that the maximum time required by this fuse link to clear a 2400 ampere fault is .0134 seconds. The proper sectionalizing fuse link, therefore, must be capable of carrying 2400 amperes for .0134 seconds without being damaged. The ANSI type T fuse links have been selected for our sectionalizing fuse because of their slow time current characteristics. The minimum melt- ing time curves of the type T fuse links indicate that the minimum melting time of a 40 ampere T link at 2400 amperes is .0185 Sec. As previously stated, to allow for operating variables, 75% of this minimum melting time is used, or .0139 seconds. The 40 am- SUB STATION 14 AMP SLOFAST 100 KVA 7.2 KV TRANSFORMER 40 AMP T PROTECTING FUSE 2400 AMPS. S.C 3.5 AMP SLOFAST 25 KVA 7.2 KV TRANSFORMER 80 AMP T PROTECTED FUSE Figure 7 pere T fuse link will, therefore, meet the necessary coordination requirements. Where two sectionalizing fuses are in series the one farthest from the power source becomes the protect- ing link and the one nearest the power source be- comes the protected link. In this application the proper protected link has to be selected in the same manner as in the application where a transformer fuse pro- tects a sectionalizing fuse. As an example, there are two sectionalizing fuses shown in series in Figure 7. In the consideration to select the proper fuse link for the point nearest the power source this fuse link be- comes the protected link. It has already been deter- mined that a 40 ampere type T link is required for what has now become the protecting link. By refer- ence to the time current characteristic curves and the use of the 75% operating variable factor it can be determined that the protected link should be an 80 ampere type T. Use of Time Current Characteristic Curves and Coordination Tables Since time current characteristic curves are usually printed on transparent paper, it is possible to overlay the total clearing time characteristic curve with the minimum melting time characteristic curve or vice versa. The minimum melting curve can be shifted downward by 25% with respect to the total clearing time curve. This shift, since the curves are printed on log-log paper, automatically provides for 75% of the Heat absorber Heater coil Fuse wire Strain wire Solder junction Insulated strain pin Fast section Slow section
  • 6. 6 minimum melting time to be used in coordination. With the time current characteristic curves so ar- ranged we can readily determine the values of cur- rent at which any two fuse links will coordinate. To simplify the process of coordination the A. B. Chance Company also provides coordination charts for all fuse links which they manufacture. In the case of the SloFast fuse links, coordination charts are pro- vided with the SloFast link as the protecting fuse link and all other Chance fuse links as the protected fuse links. These charts are used to determine the proper protected fuse link when the short circuit current available and the size of the protecting fuse link are known. The use of coordination charts can be illustrated in Figure 7 by determining the proper fuse link to be located nearest the substation. In order to use the charts, we must first determine which fuse link is the protecting fuse link and which fuse link is the protected fuse link. The protected fuse link is always the fuse link which is located nearest the power source and the protecting fuse link is that fuse link located adjacent to the protected fuse link and nearest the load. Refer to the coordination chart of the type T fuse link. If a 40 ampere Type T fuse link is the pro- tecting fuse link and the available short circuit cur- rent is 2400 amperes, this chart indicates that the protected link must be an 80 ampere T. The 80 am- pere T link will coordinate with a 40 ampere T link at short circuit currents up to 3700 amperes. “Rule of Thumb” Method for Coordination of ANSI Type K or Type T Fuse Links Another method of coordinating fuse links is possible when the ANSI K or T fuse links are used. This is referred to as the “Rule of Thumb” method. The “Rule of Thumb” method is stated as follows: Satisfactory coordination between adjacent ratings of preferred or adjacent ratings of non-preferred fuse links is provided up to current values of 13 times the smaller or protecting fuse link rating for Type K fuse links and 24 times the smaller or protect- ing fuse link rating for Type T fuse links. The above coordination factors are made possible by the standardization of maximum allowable arcing time applied to the fuse links. The 75% of minimum melt- ing time factor is also taken into consideration by this rule of thumb method. Obviously, when ANSI fuse links are used, the rule of thumb method simplifies the process of coordination in some instances. Referring again to Figure 7, this method can be used in checking the fuse link required adjacent to the substation . In using the rule of thumb method, we must again use the terms “protected” and “protect- ing” fuse links. The method states that satisfactory coordination between adjacent preferred or adjacent non-preferred ratings of type “T” fuse links is pos- sible if the short circuit current does not exceed twenty-four times the rating of the protecting fuse link, or in this case our 40 ampere “T” fuse link. It is evident that if the short circuit current does not ex- ceed 960 amperes (24 x 40 + 960) we could use a 65 ampere T fuse link at the substation. However, the actual current is 2400 amperes and the rule of thumb method only establishes that a “T” fuse link larger than the 65 ampere rating is required. Either of the two previous described methods (time current curves or coordination charts) can be used to determine this larger required “T” fuse link. MECHANICAL INTERCHANGEABILITY In addition to electrical characteristics, a fuse link must have certain physical and mechanical features in order for it to be interchangeable. Mechanical in- terchangeability is equally as important as electrical interchangeability. Besides the standard universal fuse link for open and enclosed type cutouts, there are a few special fuse links for use in what might be called non-conventional or non-universal type cut- outs.
  • 7. 7 TABLE 1 COORDINATION CHART for CHANCE TYPE “K” (FAST) ANSI FUSE LINKS 6 145 100 60 8 220 185 150 10 295 295 295 170 12 370 370 370 320 190 15 490 490 490 490 400 250 20 620 620 620 620 620 480 310 25 840 840 840 840 840 840 700 440 30 1000 1000 1000 1000 1000 1000 1000 750 480 40 1300 1300 1300 1300 1300 1300 1300 1300 1000 600 50 1600 1600 1600 1600 1600 1600 1600 1600 1600 1175 740 65 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 1840 1150 80 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 1950 1250 100 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 2650 1500 140 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 4800 3000 200 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 4500 Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “K” Fuse Link Ampere Rating TABLE 2 COORDINATION CHART for CHANCE TYPE “T” (SLOW) ANSI FUSE LINKS Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. 6 280 280 280 8 390 390 390 10 510 510 510 340 12 690 690 690 690 400 15 920 920 920 920 850 480 20 1150 1150 1150 1150 1150 990 550 25 1500 1500 1500 1500 1500 1500 1190 670 30 1900 1900 1900 1900 1900 1900 1900 1500 890 40 2490 2490 2490 2490 2490 2490 2490 2490 2000 1100 50 3000 3000 3000 3000 3000 3000 3000 3000 3000 2250 1250 65 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3000 1700 80 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 3700 2100 100 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 5000 2700 140 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 6600 3900 200 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 5200 Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “T” Fuse Link Ampere Rating Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. Protecting Type “K” Fuse Link Ampere Rating 1 2 3 6 8 10 12 15 20 25 30 40 50 65 80 100 140 200 Protecting Type “T” Fuse Link Ampere Rating 1 2 3 6 8 10 12 15 20 25 30 40 50 65 80 100 140 200
  • 8. 8 TABLE 3 COORDINATION CHART for CHANCE “MS” FUSE LINKS Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “MS” Fuse Link Ampere Rating TABLE 4 COORDINATION CHART for CHANCE TYPE SLOFAST FUSE LINKS Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. 5 7 640 10 980 980 15 1300 1300 850 20 1630 1630 1600 780 25 2100 2100 2100 1650 1000 30 2600 2600 2600 2600 1900 1200 40 3250 3250 3250 3250 3250 2250 1400 50 4200 4200 4200 4200 4200 4000 3000 2150 65 5300 5300 5300 5300 5300 5300 5300 3900 2800 80 6200 6200 6200 6200 6200 6200 6200 6200 4900 3200 100 8400 8400 8400 8400 8400 8400 8400 8400 8400 6200 1400 125 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 7300 1700 150 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 9700 6700 200 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 8200 3 Protecting Type “MS” Fuse Link Ampere Rating 3 5 7 10 15 20 25 30 40 50 65 80 100 125 150 200 Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type SloFast Fuse Link Ampere Rating .2 .3 35 .4 52 .6 62 .7 65 1.0 112 87 75 67 60 1.3 135 112 100 95 90 1.4 143 120 110 104 100 1.6 175 160 150 145 140 90 2.1 230 225 215 211 208 168 145 130 3.1 325 325 325 325 325 295 275 265 230 3.5 340 340 340 340 340 315 300 285 250 4.2 440 440 440 440 440 440 415 405 380 310 5.2 530 530 530 530 530 530 530 530 500 445 330 300 6.3 620 620 620 620 620 620 620 620 620 570 450 430 300 7.0 660 660 660 660 660 660 660 660 660 610 510 480 350 7.8 820 820 820 820 820 820 820 820 820 820 740 700 610 480 10.4 1060 1060 1060 1060 1060 1060 1060 1060 1060 1060 1050 1025 940 820 690 650 Protecting Type SloFast Fuse Link Ampere Rating .2 .3 .4 .6 .7 1.0 1.3 1.4 1.6 2.1 3.1 3.5 4.2 5.2 6.3 7.0 7.8 10.4
  • 9. 9 TABLE 5 COORDINATION CHART for CHANCE TYPE SLOFAST AND TYPE “K” (FAST) ANSI FUSE LINKS TABLE 6 COORDINATION CHART for CHANCE TYPE SLOFAST AND TYPE “T” (SLOW) ANSI FUSE LINKS Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “K” Ampere Rating 6 165 140 125 8 220 210 195 190 190 10 295 295 295 285 285 240 12 370 370 370 370 370 350 320 320 15 490 490 490 490 490 490 490 490 440 20 620 620 620 620 620 620 620 620 620 550 25 840 840 840 840 840 840 840 840 840 840 700 700 30 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 950 950 820 40 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 1230 1100 50 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1550 1400 1400 65 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2250 2000 1700 80 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2650 2550 2300 100 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3250 140 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 200 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 9400 Protecting Type SloFast Fuse Link Ampere Rating .2 .3 .4 .6 .7 1.0 1.3 1.4 1.6 2.1 3.1 3.5 4.2 5.2 6.3 7.0 7.8 10.4 Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “T” Fuse Link Ampere Rating 6 285 285 285 275 275 8 385 385 385 385 385 370 10 510 510 510 510 510 510 510 510 12 690 690 690 690 690 690 690 690 690 15 920 920 920 920 920 920 920 920 920 920 20 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150 25 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 30 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1900 1800 1800 40 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2490 2300 50 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 2800 65 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 3900 80 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 4800 100 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 140 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 9500 200 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 15000 3 83 3 78 Protecting Type SloFast Fuse Link Ampere Rating .2 .3 .4 .6 .7 1.0 1.3 1.4 1.6 2.1 3.1 3.5 4.2 5.2 6.3 7.0 7.8 10.4
  • 10. 10 TABLE 8 ELECTRICAL AND MECHANICAL INTERCHANGEABILITY TABLE for EQUIVALENT FUSE LINKS TABLE 7 COORDINATION CHART for CHANCE TYPE SLOFAST AND TYPE “MS” FUSE LINKS Catalog Number M3MSA M5MSA M7MSA M10MSA M15MSA M20MSA M25MSA M30MSA M40MSA M50MSA M65MSA M80MSA M100MSA M125MSA M150MSA M200MSA Chance Type MSA Fuse Links Catalog Number 21003 & 21003-U 21005 & 21005-U 21007 & 21007-U 21010 & 21010-U 21015 & 21015-U 21020 & 21020-U 21025 & 21025-U 21030 & 21030-U 21040 & 21040-U 21050 & 21050-U 21065 & 21065-U 21080 & 21080-U 21100 & 21100-U 21125 & 21125-U 21150 & 21150-U 21200 & 21200-U Ampere Rating 3 5 7 10 15 20 25 30 40 50 65 80 100 125 150 200 Kearney Type KS and KS-U Fuse Links Ampere Rating 3 5 7 10 15 20 25 30 40 50 65 80 100 125 150 200 Maximum Currents (R.M.S. Amperes) For Safe Co-ordination Protected Type “MS” Fuse Link Ampere Rating 5 410 410 410 410 410 400 7 650 650 650 650 650 650 650 650 650 10 980 980 980 980 980 980 980 980 980 980 15 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 20 1630 1630 1630 1630 1630 1630 1630 1630 1630 1630 1630 1630 1630 1500 25 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 30 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 2600 40 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3250 3000 50 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 65 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 5300 80 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 6200 100 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 8400 125 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 150 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 200 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 10000 3 300 300 300 300 300 Above Coordination Chart based on maximum total clearing time of the protecting link and the minimum melting time of the protected link. Protecting Type SloFast Fuse Link Ampere Rating .2 .3 .4 .6 .7 1.0 1.3 1.4 1.6 2.1 3.1 3.5 4.2 5.2 6.3 7.0 7.8 10.4
  • 11. 11 CONVERSION TO ANSI FUSE LINKS buttonhead, removable buttonhead and/or open link styles — that you would use on your system. Construction details such as construction of the fuse ele- ment, auxiliary tubes and fuse link cable size and coating should also be considered along with the quality and per- formance of the fuse links produced. In Chance type “K” fuse links, elements are made of silver copper or silver alloy and Type “T” fuse links are made with a tin fuse element. The purpose of the auxiliary tube is to assist the cutout in the clearing of low fault currents and to protect the fuse element from physical damage. Converting to EEE-NEMA Links After the type of link, “K” or “T” is selected, the following steps are suggested as a guide to implementing a conver- sion program. 1. Select the supplier — Considerations in determining which manufacturer or manufacturers from whom you would purchase fuse links include availability of stocks, reputation of company service rendered by salesman, and, of course, the quality and consistency of performance of the fuse links produced. Samples of links should be obtained from all potential sup- pliers and should include all physical types — solid Advantages of Conversion Through the joint efforts of users and manufacturers, the ANSI Standards for Distribution Fuse Links were established to provide the levels of performance and utility necessary to meet modern protective practices and operating conditions. They serve the two-fold purpose of providing guidance to the manufacturer and assurance to the user that specific electrical requirements are met. These joint standards, along with existing ANSI standards, set forth characteristics that will allow and provide for the electrical, as well as mechanical, interchangeability of fuse links. Conversion to ANSI standard fuse links therefore per- mits multiple sources of supply for fuse links. The ANSI standards are prepared so as to still permit the utility engineer to select fuse links using his individual judgment based on the details of manufacture, use with related equipment and other application factors. Two Speed Ratios Available The joint ANSI standards have established two types of fuse links, designated Type “K” and Type “T”. The Type “K” link commonly called “fast” has speed ratios of the melting time-current characteristics varying from 6 for the 6-ampere rating to 8.1 for the 200 ampere rating. Type “T” (slow) fuse links have speed ratios of the melting time-current characteristic varying from 10 for the 6-ampere rating to 13 for the 200 ampere rating. The type of link selected, “K” or “T”, is based largely on the time-current characteristics of the fuse link presently used, if such characteristics meet present day coordination requirements. The more closely the time-current characteristics meet those of the present fuse links, the easier the conversion. TIMEINSECONDS “Representative” minimum and maximum curves for ANSI Type “T” (slow) fuse links. “Representative” minimum and maximum time current characteristic curves for ANSI Type “K” (fast) fuse links. CURRENT IN AMPERES CURRENT IN AMPERES TIMEINSECONDS
  • 12. 12 Type K Fuse Link For Overload Protection of Transformers* Ampere Rating “K” or “T” 3 6 8 10 15 20 25 30 40 50 65 80 100 100 or 140 140 140 or 200 “K” 10 12 20 25 or 30 40 50 65 80 80 or 100 100 or 140 140 140 or 200 140 or 200 200 — — “T” 6 8 10 or 12 15 20 or 25 25 or 30 30 or 40 40 50 65 or 80 80 or 100 100 100 or 140 140 200 — For Short Circuit Protection** Ampere Rating Figure 6 TABULATION OF MINIMUM MELTING CURRENT VALUES TYPE K 10 AMP FUSE LINK Manufacturer Time Period in Seconds 300 100 10 1 .1 CHANCE 19.5 20.0 25.0 42.5 129.0 A 19.5 20.0 23.0 43.0 130.0 C 20.0 21.0 26.0 45.0 130.0 B 19.5 20.0 24.5 43.0 129.0 Current in Amperes TABULATION OF MINIMUM CLEARING VALUES TYPE K 10 AMP FUSE LINK Time Period in Seconds 300 100 10 1 .1 CHANCE 23.5 24.0 29.5 52.0 167.0 A 23.0 23.5 27.0 49.0 170.0 C 23.0 25.0 31.0 54.0 180.0 B 23.0 24.0 29.0 54.0 170.0 Manufacturer Current in Amperes CHANCE TYPE MS AND MSA FUSE LINKS Ampere Rating 3 5 7 10 15 20 25 30 40 50 65 80 100 125 150 200 RECOMMENDED CHANCE ANSI FUSE LINK 3. Make-up cross reference charts — Using either the composite curves or the tabulations used to develop these composite curves, a cross reference chart like the one shown below should be made comparing the ANSI link and the link now in use. (See Fig. 8 for typical example.) 4. Check coordination with other overcurrent protec- tion equipment — In some instances it may be necessary to check the coordination of the ANSI link with other overcurrent protection devices, but this should not be a serious problem unless the time-current characteristics of the selected ANSI link has a considerably different speed ratio than the fuse link now in use. 5. Change records and drawings — With the cross refer- ence charts you can change over all records and drawings to specify the proper size ANSI links. You are now ready to put these new links on your system. There are several methods by which this has been done. One of the following examples may be found to have par- ticular advantages to your company. Convert one division at a time, using salvaged links in un-converted districts. Convert all but one division, using all the salvaged fuse links in one un-converted division until they are down to a disposable level. Convert all divisions simultaneously, scrapped all non- ANSI links in stock. Many factors will affect the conversion finally adopted. These factors can best be evaluated by the utility involved. The weather resistance of these auxiliary tubes should be evaluated since any fuse link may be in service many years before it operates. The type of coating used on the fuse link cable should pre- vent excessive corrosion which could result in cable break- age. Chance engineers have found that lead coating gives excellent resistance to corrosion. It is imperative that every link used on your system consis- tently match the published time-current characteristic curves so as to properly coordinate the protective equip- ment. 2. Make-up composite time current characteristics curves — In order to meet specified electrical interchange- ability requirements, all manufacturers’ fuse links are re- quired to meet minimum and maximum melting current value at three time points (a) 300 seconds for fuse links rated 100 amps and below and 600 seconds for fuse links rated 140 and 200 amps, (b) 10 seconds and (c) 0.1 sec- onds. These standards for minimum, and maximum melt- ing time result in a band curve for each rating of each type (see Fig. 1 and 2 on page 2). Because these ANSI standards allow a band width for the minimum and maximum melting time curves and a vari- ance in factors applied for arcing time by different manu- facturers, each manufacturer’s curve varies slightly al- though still within the limits of the standards. It is there- fore recommended that on each size of link a composite minimum melting curve and a composite total clearing time curve be constructed from the individual curves on each make of link to be used. This can be done by preparing a chart for each size link as shown below. To actually prepare the composite curve for each size link, the minimum figure at each current rating should be se- lected and plotted for the minimum melting composite curve. When plotting the total clearing time curve, the maximum figure should be selected at each current rating. The composite curves thus obtained will provide a band within which the fuse links of all the selected suppliers will operate. Type T Fuse Link