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HARNESSING HIDDEN DATA VALUE IN PROGRAMMABLE LOGIC-CONTROLLED SYSTEMS
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HARNESSING HIDDEN DATA VALUE IN PROGRAMMABLE LOGIC-CONTROLLED SYSTEMS
1.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Harnessing Hidden Data Value in Programmable Logic Controlled Systems. Smart Water Utilities USA phil.chandler@datumpin.com April 26th to 27th 2023
2.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales
3.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Asset Management Benefits for Water Utilities Explain our PLC embedded data memory technology innovation in data acquisition and transfer cyber security Benefits of parameter acquisition for baselining system behavior and testing optimization options. Setpoint control to locking in blueprint performance as 'Business as Usual’. Our case studies demonstrate increased water production whilst lowering operational costs on Ozone, Ion Exchange and Membrane treatment
4.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales datumpin serve Rio Bravo Greeley Union School District, west of Bakersfield. Established 1881, RBG folks memories recorded well water level at 15ft and bitter land owners / water rights trading that influences San Joaquin Valley water behavior to this day. Listening and learning from memories builds real empathic intelligence. How did I get here ☺ Same as it ever was. Meanwhile my 2nd Great Uncle Sea Captain Fred Jerome gained Freedom of New York City and an elegant snuff box for saving lives in the wrecks of the Henry Clay and Ocean Monarch in 1848. He settled in San Francisco around 1851 until 1900 and is interred @ SF Columbarium.
5.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales PLC embedded data memory. Our patented technology connects into your PLC controller network. Our eDM fits alongside your SCADA and HMI graphical user interface. We do NOT change your PLC software code. We record all digital, analogue, setpoints and messages on a synchronized time base. Our data repository enables our optimisation, reporting and fault diagnostic software applications. Our data storage capacity is > 10 years PLC Central Processing Unit (RAM / ROM) Input Module Output Module Power Supply eDM HMI Digital, Analogue Inputs Digital, Analogue Outputs Telemetry / SCADA PLC Central Processing Unit (RAM / ROM) Input Module Output Module Power Supply eDM HMI Digital, Analogue Inputs Digital, Analogue Outputs Telemetry / SCADA
6.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Our eDM features a true hardwire unidirectional firewall, which is now patented to protect your PLC controller critical network. Inside the eDM we have 2 ARM processors linked by a transmit only hardwire link. Our cellular communication is regular mobile grade Our technology is routinely penetration tested by our major UK water companies customers and has always been found to maintain security.
7.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales PLC programs are created by diverse band of software coders. Our experience is that equipment owners and their operators struggle to understand how specific programmed sequences work especially years after the programmer has departed.. Current HMI and SCADA visualization is limited to a small subset of the hidden data available in the PLC network.
8.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Our baseline reporting starts with alarm and warning message acquisition for baselining current system behavior. Normal operator behavior is to acknowledge and clear alarms, losing valuable data history on recurring faults. Alarm and warning codes are our entry into the mind of the programmer by then providing ‘snips’ of the PLC coding ladder logic chain.
9.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Alarm and Warning messages on the HMI screen are a result of PLC programme sequences failing to execute, for example tanks failing to reach intended fill levels, valves failing to reach intended position or similar events. Our software applications record and present the PLC parameter sequence leading up to interruptions which enable faster remote faulting finding and optimisation.
10.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales When faced with faults, operators are limited by lack of information. The temptation to reset and restart the system leads to setpoint changes to overcome stalled control systems. Our software records and alerts to setpoint changes, which if uncontrolled lead to ever increasing sequence interruptions as you deviate further from the ‘blueprint’.
11.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Presenting setpoint changes in chronological order allows your process scientists to understand actual custom and practice. This information is normally lost without memory. Embedding memory enables us to learn from recorded experience and train, explain and address recurring faults with the team. Datumpin are your embedded data analysts.
12.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales A nice example of the hidden data value in your PLC is valve actuation tracking. We monitor and report on time to reach intended position for our clients, and give early warnings on specific valves trending towards trouble. This data is already there in your PLC if the actuators have limit switches.
13.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Introducing datastack
14.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales datastack uniquely stacks digital, messages, analogue and accumulated calculations on a synchronised time base. A simple HTML format which enables datumpin to add / delete specific parameters AND allow you to rewind the clock on your system behaviour. Comparing blueprint to fault events enables systematic diagnostics
15.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales To improve treatment plant process performance datumpin were employed to provide base line data and performance tracking. datumpin provided technical support with proposed changes and datumpin’s engineers were able to predict what impact any proposed process changes would make, resulting in reduced waste and improved process performance. Collin Picton CEnv, IEng, MIWater, MIET Area Delivery Manager Anglian Water. • +21% Site Day Production Volume Increase • - 32% Waste Reduction (rinse optimisation) • +53% Nitrate Mass Capacity Increase
16.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales
17.
Copyright © 2023
Datumpin Limited. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means, including photocopying, recording, or other electronic or mechanical methods, without prior written permission of Datumpin Limited For permission requests, contact Datumpin limited. www.datumpin.com Company No. 10922152 Registered in England and Wales Thank you to the Smart Water Utilities conference team! phil.chandler@datumpin.com April 26th to 27th 2023 - Come visit datumpin at the exhibition !