This document provides instructions for removing and installing the final drive on a 24M Motor Grader. It describes removing the tandem, bolts and guide studs to separate the final drive from the differential housing. It also details removing the ring gear, housing and other components using lifting brackets and tools. The assembly section describes installing components in reverse order and adjusting the sprocket bearing preload.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K Wheel Loader. It outlines 36 steps to disassemble the transmission, including removing harnesses, valves, fittings, seals, bearings, shafts and sensors. Special tools are required, and weights of removed components are provided. Detailed illustrations accompany each step for clarity. The process is lengthy but described concisely to fully disassemble the transmission for repair or replacement of parts.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step details on removing the transmission from the vehicle. Once removed, it describes disassembling the transmission housing and various internal components such as valves, sensors, shafts, and bearings. Illustrations accompany each step to show how to position equipment and which fasteners to remove.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K Wheel Loader. It outlines 36 steps to disassemble the transmission, including removing harnesses, valves, fittings, seals, bearings, shafts and sensors. Special tools are required, and weights of removed components are provided. Detailed illustrations accompany each step for clarity. The process is lengthy but described concisely to fully disassemble the transmission for repair or replacement of parts.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step details on removing the transmission from the vehicle. Once removed, it describes disassembling the transmission housing and various internal components such as valves, sensors, shafts, and bearings. Illustrations accompany each step to show how to position equipment and which fasteners to remove.
This document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with accompanying illustrations. The transmission is removed by disconnecting various components and hoses, then lowering it using a hydraulic jack. It is then disassembled by removing components like valves, seals, shafts, bearings and plates using specialized tools as needed. Detailed part numbers are provided for replacement components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fhjsjekdmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the various components of the final drive, including gears, seals, and housings. It then describes the assembly procedure and lists the required tools, outlining the steps to reassemble the main housing, motor housing, and other components.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...fjjskedmme
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...djdksmmdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...shudun96087
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt entering during reassembly. Parts must be marked and replaced in their original locations and orientations. Various specialized tools are required to remove components safely due to their weights, which range from 32 kg to 550 kg.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...yfbr995309
This document provides instructions to disassemble a final drive assembly in 33 steps. It begins by removing the final drive assembly and securing it to a repair stand. Various components like the cover, gears, carriers, and seals are then removed through the use of specialized tools. Precision and cleanliness are important to prevent damage and the entry of dirt during disassembly.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...kesi7153062
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked and replaced in their original locations. Various tools are required to remove components, with lifting devices used due to the heavy weights involved, ranging from 32 to 550 kilograms. Dismantling the internal gearing and carrier assemblies requires pressing out shafts and removing retaining rings, pins, and seals.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required to lift, support, and remove components safely due to the transmission's weight of approximately 145 kg.
The document provides instructions for removing and installing a cylinder head on an excavator. Key steps include:
1. Removing other engine components like the fuel filter, governor, injectors and manifolds first.
2. Lifting the cylinder head off the cylinder block using bolts and carefully removing it.
3. Installing the new cylinder head by cleaning mating surfaces, applying lubricant to the gasket and bolting the head back into place.
This document provides instructions for disassembling and assembling pistons and connecting rods in a Caterpillar 3114 engine. The procedures include removing pistons and connecting rods from the engine block, disassembling them by removing piston pins and rings, cleaning and inspecting parts, assembling pistons by installing rings and pins, and reinstalling pistons and connecting rods in the engine block. Technicians are referred to other documents for guidance on determining whether parts can be reused. Detailed illustrations and notes are provided to guide technicians through each step.
This document provides instructions for removing and installing a camshaft on a 3114 engine. It describes removing components like the governor, side covers, and front cover first. It then instructs to turn the crankshaft to top dead center before removing camshaft bolts and lifting out the camshaft. Reinstallation involves cleaning surfaces, checking components for reuse, and reversing the removal steps. Guidelines are provided for determining if parts like the camshaft and gear can be reused.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual Instant ...hean57759707
This document provides assembly instructions for a piston pump used in a 163H motor grader. It describes 57 assembly steps to install various components like pistons, springs, seals, manifolds and tubes. Special tools are required and cleanliness is important to prevent contamination. Finally, proper priming and break-in procedures must be followed to avoid failures after rebuild.
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Similar to Caterpillar Cat 24M Motor Grader (Prefix B9K) Service Repair Manual Instant Download.pdf
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...shun96145luo
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7siejdkdmd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It begins by listing the required tools. The disassembly process involves removing over 20 individual components of the final drive including plates, springs, gears, seals and bearings. Detailed illustrations are provided to support each step. The assembly process reverses the disassembly steps and provides additional details on using specialty tools and fixtures to reinstall components like nuts and seals that require precise torque or placement.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...dxem8295569
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists the required tools and presents a step-by-step procedure for disassembling the final drive components. This includes removing gears, seals, springs, and other parts. It then describes assembling the main housing, motor housing, and final drive components in reverse order.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...f7useijdkdmd1
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes:
1) Required tools for the process.
2) Detailed step-by-step instructions for disassembling the final drive components and housing.
3) Instructions for using a final drive disassembly bench to aid in removal of specific parts.
4) Steps for disassembling the main and motor housings.
5) Procedures for assembling the main housing, motor housing, and attaching the two housings.
Caterpillar cat 324 d fm excavator (prefix jkr) service repair manual (jkr000...dikskedmdm
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It describes in detail the required tools and multi-step procedures for removing components like springs, gears, seals, and housings. This includes using specialized tools to apply pressure, lift parts, and remove retaining rings and bolts. Reassembly follows the reverse order, taking care to properly install seals, bearings, and other components back into their respective housings using the provided tools and fixtures.
Caterpillar Cat 324D FM EXCAVATOR (Prefix JKR) Service Repair Manual (JKR0000...fjdkksmemd
This document provides instructions for disassembling and assembling the final drive of a 324D FM excavator. It lists required tools and presents a step-by-step procedure with illustrations. Key steps include using pullers and a special bench to remove the sun gear, planetary gears, and locknut. Bearings, seals, and other components are also removed/installed. Proper lifting devices and torque settings are noted to safely complete the process.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are described for safely lifting and supporting it during disassembly.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and related parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists 36 steps to disassemble the transmission including removing valves, fittings, seals, sensors, shafts and bearings. Various tools are required including levers, jacks, brackets and a bearing puller. The transmission weighs approximately 145 kg and precautions are outlined to safely support and lower it during removal.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...shudun96087
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt entering during reassembly. Parts must be marked and replaced in their original locations and orientations. Various specialized tools are required to remove components safely due to their weights, which range from 32 kg to 550 kg.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...yfbr995309
This document provides instructions to disassemble a final drive assembly in 33 steps. It begins by removing the final drive assembly and securing it to a repair stand. Various components like the cover, gears, carriers, and seals are then removed through the use of specialized tools. Precision and cleanliness are important to prevent damage and the entry of dirt during disassembly.
Caterpillar Cat 326D2 L Excavator (Prefix REC) Service Repair Manual (REC0000...kesi7153062
This document provides instructions to disassemble a final drive on an excavator model 326D2 L. It involves removing over 30 individual parts in a specific sequence, including covers, gears, shafts, washers, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked and replaced in their original locations. Various tools are required to remove components, with lifting devices used due to the heavy weights involved, ranging from 32 to 550 kilograms. Dismantling the internal gearing and carrier assemblies requires pressing out shafts and removing retaining rings, pins, and seals.
The document is a service repair manual that provides instructions for removing and installing the transmission on a 938K wheel loader. It includes:
- A list of required tools for the job.
- Step-by-step instructions for removing the transmission which involve disconnecting wiring harnesses, hoses, and removing mounting bolts.
- Instructions for lowering the transmission safely using a hydraulic jack.
- Instructions for installing the transmission in reverse order.
Caterpillar cat 938 k wheel loader (prefix hfw) service repair manual (hfw000...ifkkdmdmdm
The document provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and gives step-by-step instructions with accompanying illustrations. Key steps include removing the transmission, disassembling the valve assembly and various components, and using pullers to remove bearings from the shaft assembly. Proper safety precautions are needed as some components are heavy.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required for tasks like removing bearings and various transmission components.
1) The document provides removal and disassembly instructions for the transmission of a 938K wheel loader.
2) It details over 40 individual steps to remove the transmission, separate its components, and disassemble internal parts like valves, shafts, and seals.
3) Special tools are required to lift, support, and remove components safely due to the transmission's weight of approximately 145 kg.
Similar to Caterpillar Cat 24M Motor Grader (Prefix B9K) Service Repair Manual Instant Download.pdf (18)
The document provides instructions for removing and installing a cylinder head on an excavator. Key steps include:
1. Removing other engine components like the fuel filter, governor, injectors and manifolds first.
2. Lifting the cylinder head off the cylinder block using bolts and carefully removing it.
3. Installing the new cylinder head by cleaning mating surfaces, applying lubricant to the gasket and bolting the head back into place.
This document provides instructions for disassembling and assembling pistons and connecting rods in a Caterpillar 3114 engine. The procedures include removing pistons and connecting rods from the engine block, disassembling them by removing piston pins and rings, cleaning and inspecting parts, assembling pistons by installing rings and pins, and reinstalling pistons and connecting rods in the engine block. Technicians are referred to other documents for guidance on determining whether parts can be reused. Detailed illustrations and notes are provided to guide technicians through each step.
This document provides instructions for removing and installing a camshaft on a 3114 engine. It describes removing components like the governor, side covers, and front cover first. It then instructs to turn the crankshaft to top dead center before removing camshaft bolts and lifting out the camshaft. Reinstallation involves cleaning surfaces, checking components for reuse, and reversing the removal steps. Guidelines are provided for determining if parts like the camshaft and gear can be reused.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual Instant ...hean57759707
This document provides assembly instructions for a piston pump used in a 163H motor grader. It describes 57 assembly steps to install various components like pistons, springs, seals, manifolds and tubes. Special tools are required and cleanliness is important to prevent contamination. Finally, proper priming and break-in procedures must be followed to avoid failures after rebuild.
Caterpillar Cat 160M Series 2 MOTOR GRADER (Prefix R9T) Service Repair Manual...hean57759707
This document provides instructions for removing and installing the rear gear group and clean emissions module on a 160M Series 2 motor grader. The rear gear group removal instructions describe disconnecting various components and using specialty tools to remove gears and bearings. The clean emissions module removal involves disconnecting hoses, harnesses and bolts before lifting the module from the engine. Precautions are provided regarding containing fluids and ensuring cleanliness of parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...hean57759707
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to disassemble the various transmission components, including removing housing covers, pistons, seals, gears, clutches, and sensors. Detailed illustrations accompany each step. Safety notices are included to warn of heavy component weights and potential for injury from released spring forces.
Caterpillar Cat 160M Motor Grader (Prefix B9E) Service Repair Manual Instant ...hean57759707
This document provides instructions for removing and installing the blade lift cylinder and sideshift cylinder on a 160M Motor Grader. It lists the required tools and safety precautions. The blade lift cylinder removal process involves releasing system pressure, disconnecting hoses, and removing bolts and pins. The sideshift cylinder removal requires similar steps along with extending and retracting the cylinder. Both installation processes require reconnecting hoses and bolts in the reverse order. Cleanliness and applying lubricant to seals are emphasized.
Caterpillar Cat 160M 3 MOTOR GRADER (Prefix N9L) Service Repair Manual Instan...hean57759707
The document provides assembly and disassembly instructions for a piston motor (hydraulic fan) and gear motor (hydraulic fan) used in a Caterpillar 160M 3 motor grader. It details 38 steps to assemble the piston motor, including installing various seals, springs, bearings and fittings. It also outlines 7 steps to disassemble the gear motor, such as removing retaining rings, seals and gears. The instructions are intended to guide maintenance technicians in servicing these components of the motor grader cooling system.
Caterpillar Cat 160M 3 AWD MOTOR GRADER (Prefix N9T) Service Repair Manual In...hean57759707
This document provides assembly and disassembly instructions for the piston pump on a Caterpillar 160M 3 AWD motor grader. It describes 21 steps to disassemble the all-wheel drive piston pump, including removing retaining rings, gears, shafts, bearings, pistons, springs, sleeves, caps, plugs and seals. It also provides 5 steps to install the piston pump, such as connecting hoses, harnesses and brackets and installing mounting bolts. The document is part of a service repair manual for motor grader systems.
Caterpillar Cat 160M 2 MOTOR GRADER (Prefix R9L) Service Repair Manual Instan...hean57759707
This document provides disassembly instructions for the rear axle, differential, and final drive of a Caterpillar 160M 2 motor grader. It lists 48 steps to completely disassemble these components, including removing housing components, gears, seals, bearings, and other parts. Special tools are required for tasks like separating connected pieces. Technicians are advised to note the order and quantity of shims and other small parts removed. Safety precautions are included for tasks like releasing spring forces. The document aims to guide precise disassembly of specific components in the powertrain of this motor grader model.
Caterpillar Cat 160H Motor Grader (Prefix CCP) Service Repair Manual Instant ...hean57759707
This document provides instructions for installing a piston pump on a 160H Motor Grader. It describes:
1) Attaching a lifting tool to safely lift and position the 73 kg implement pump.
2) Installing the pump, bracket, bolts, yoke, nut and washer, tightening to specified torques.
3) Connecting hydraulic hoses and electrical connectors.
4) Filling the pump with hydraulic oil and bleeding air from the system.
Caterpillar Cat 143H Motor Grader (Prefix APN) Service Repair Manual Instant ...hean57759707
The document provides instructions for disassembling and assembling the final drive of a 143H motor grader. It gives a list of required tools and outlines 12 steps for removal, including draining oil, removing nuts and lifting out the final drive unit. It then details 11 steps for disassembly of internal components such as gears, shafts, seals and housings. The assembly section provides 13 steps for installing components in reverse order and adjusting fittings like shims and seals.
Caterpillar Cat 140M Motor Grader (Prefix B9M) Service Repair Manual Instant ...hean57759707
1. The document provides installation instructions for a circle assembly on a 140M Motor Grader, including removing and installing various components like bearings, wear strips, and hydraulic cylinders using specialized tools.
2. The removal procedure for a drawbar includes disconnecting hydraulic hoses, removing mounting bolts/nuts, and lifting out heavy components like the drawbar and swivel using lifting devices and marked identification.
3. Safety precautions are provided, such as releasing hydraulic pressure, using lifting devices for heavy parts, and ensuring fluids are contained.
Caterpillar Cat 140M MOTOR GRADER (Prefix B9G) Service Repair Manual Instant ...hean57759707
This document provides instructions for removing and installing the blade lift cylinder and sideshift cylinder on a 140M Motor Grader. It includes safety information and outlines the required tools. The removal process involves releasing system pressure, disconnecting hoses, and removing mounting bolts. The installation is the reverse of removal. Disassembly and cleaning of internal parts is also described.
Caterpillar Cat 140M Motor Grader (Prefix B9D) Service Repair Manual Instant ...hean57759707
This document provides instructions for removing and installing the rear gear group on a 140M Motor Grader with a C9 engine. The removal process involves taking out retaining bolts and gears in several steps. Installation involves matching dimensions and orientations of bearings and gears and applying threadlocker before reinstalling components in reverse order. Tools including drivers and bearing installers are required. Precautions are listed to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...hean57759707
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings.
3) For the rear bank valve, it lists removing 14 parts like covers, seals, control valves, plugs, springs, pistons, and tie rods.
4) Safety notices are included to warn of potential injuries from parts propelled by released spring forces when disassembling the components.
Caterpillar Cat 140M 3 AWD MOTOR GRADER (Prefix N9J) Service Repair Manual In...hean57759707
The document provides instructions for removing and installing a piston pump from a Caterpillar 140M 3 AWD motor grader. The removal procedure involves removing the rear chassis support, then disconnecting hoses, harnesses and brackets connecting the pump. The installation procedure specifies cleaning parts and checking seals before lifting the 52 kg pump into place using a lifting device and reconnecting the hoses, harnesses and brackets. Safety notices are provided regarding contained fluids and wearing protective equipment when working with pressurized components.
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The document provides instructions for disassembling and assembling components of the circle drive for a 140M 3 AWD motor grader. The disassembly procedure involves removing 15 components from the circle drive housing including the coupling, cover, shaft assembly, gear and worm assembly. The assembly procedure describes installing 16 components to the housing in reverse order, and provides details on pressing or installing seals, bearings and shims. Torque specifications and cleaning requirements are also noted.
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1. Draining engine coolant and oil, disconnecting wiring harnesses, tubes, and clips connecting the engine to other components.
2. Removing attachment bolts and lifting the engine out of the grader using a hoist.
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This document provides assembly instructions for a transmission in 3 steps:
1. Install various gears, bearings, seals and other components into the transmission housing.
2. Attach two clutch assemblies containing plates, discs, pistons and other parts.
3. Connect the input shaft assembly and secure it with retaining rings. Precise assembly is required and special tools are needed to install spring-loaded components safely.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i04789514
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6130 Guide Stud 4
B 154-6182 Forcing Bolt 2
C 138-7574 Link Bracket 2
D
128-4773 Extension Assembly 1
153-1175 Lifting Bracket Gp 1
Start By:
A. Remove the tandem. Refer to Disassembly and Assembly, "Tandem and Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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3. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01527541
Illustration 2 g01527601
1. Remove four of bolts (1) that are equally spaced. Install Tooling (A) in order to support
final drive (2). Remove the remaining bolts (1) .
Note: Use one of bolts (1) in order to retain the final drive.
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4. Illustration 3 g01527596
2. Use Tooling (B) in order to separate final drive (2) from differential housing (3). Remove
Tooling (B) .
Illustration 4 g01527639
3. Attach Tooling (C) and a suitable lifting device onto final drive (2). The weight of final
drive (2) is approximately 735 kg (1620 lb). Remove final drive (2) .
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6. Illustration 8 g01527861
6. Remove bolts (7) and retainer (8). Attach Tooling (D) onto ring gear (9). The weight of ring
gear (9) is approximately 58 kg (128 lb). Remove the remaining bolts (7) and retainers (8).
Use Tooling (D) in order to remove ring gear (9) .
Illustration 9 g01527868
Illustration 10 g01527872
7. Remove plug (10). Attach Tooling (C) onto housing (11). The weight of housing (11) is
approximately 231 kg (510 lb). Remove bolts (12). Remove retainers (13). Remove housing
(11) .
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7. Illustration 11 g01527873
8. Remove lip seal (14). Remove wear ring (15). Remove thrust washer (16) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:19:59 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i03022565
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01528361
1. Remove bolts (1). Remove lock (2). Remove adjustment ring (3) .
Illustration 2 g01528362
2. Use a suitable lifting device in order to remove sprocket (4). The weight of sprocket (4) is
approximately 93 kg (205 lb).
Illustration 3 g01528363
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10. 3. Use a suitable lifting device in order to remove sprocket (5). The weight of sprocket (5) is
approximately 93 kg (205 lb).
Illustration 4 g01528364
4. Use Tooling (A) and a suitable lifting device in order to remove housing (6). The weight of
housing (6) is approximately 250 kg (550 lb).
Illustration 5 g01528367
5. Remove bearing cone (7). Remove bearing cup (8) .
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11. Illustration 6 g01528369
6. Turn over housing (6). Remove bearing cup (9). Remove lip seal (10) .
Illustration 7 g01528370
7. Remove bearing cone (11) .
Illustration 8 g01528371
8. Remove bolts (12). Remove retainer (13) .
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14. Illustration 14 g01528395
14. Remove planetary gear (19). Remove thrust washer (21) and thrust washer (22). Remove
bearing (20) and bearing (23). Remove spacer (24) .
15. Repeat Step 12 through Step 14 for the remaining planetary gears.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:20:54 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i05263357
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 155-0695 Thread Lock Compound -
C
5F-9693 Spanner Wrench 1
FT-2533 Bracket 1
D 9U-5017 Torque Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Lubricate the lip seals with the lubricant that is being sealed.
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19. Illustration 9 g01528369
Illustration 10 g01528367
10. Install lip seal (10) . Lower the temperature of bearing cup (9) . Install bearing cup (9) .
Turn over housing (6) . Lower the temperature of bearing cup (8) . Install bearing cup (8) .
Lower the temperature of bearing cone (7) . Install bearing cone (7) .
Illustration 11 g01528364
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20. 11. Use Tooling (A) and a suitable lifting device in order to install housing (6) . The weight of
housing (6) is approximately 250 kg (550 lb).
Illustration 12 g01528363
12. Use a suitable lifting device in order to install sprocket (5) . The weight of sprocket (5) is
approximately 93 kg (205 lb).
Illustration 13 g01528362
13. Use a suitable lifting device in order to install sprocket (4) . The weight of sprocket (4) is
approximately 93 kg (205 lb).
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21. Illustration 14 g03350522
14. Sprockets (5) and (4) are to be installed as shown.
Illustration 15 g01528361
15. Use Tooling (C) in order to install adjustment ring (3) . Rotate the sprockets and tap on the
sprockets with a hammer in order to seat the bearings. Tighten adjustment ring (3) . Use
Tooling (D) in order to check the rolling torque. The rolling torque must be between 15 to
45 N·m (11.06 to 33.19 lb ft). Install lock (2) . Install bolts (1) .
End By: Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 26 13:21:50 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 24M MOTOR GRADER B9K
Configuration: 24M Motor Grader B9K00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
24M Motor Grader Power Train
Media Number -KENR6023-00 Publication Date -01/05/2008 Date Updated -29/05/2008
i05263978
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6130 Guide Stud 4
C 138-7574 Link Bracket 1
D
128-4775 Lifting Bracket Gp 1
128-4773 Extension Assembly 1
153-1175 Lifting Bracket Gp 1
E - Dow Corning Molykote BR-2 1
F 155-0695 Thread Lock Compound 1
G 6V-7059 Micrometer 1
H 6V-2012 Depth Micrometer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g01527873
Illustration 2 g03350712
Lip seal orientation
Illustration 3 g01527920
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24. 1. Apply Tooling (E) onto thrust washer (16) . Install thrust washer (16) . Install wear ring (15)
with the diagonal cut toward the top. Lubricate lip seal (14) with the lubricant that is being
sealed. Install lip seal (14) with the split that is in the lip seal toward the top and positioned
as shown above. Apply Tooling (E) onto Surface (X) .
Illustration 4 g01527868
Illustration 5 g01527872
2. Use Tooling (C) and a suitable lifting device in order to install housing (11) . The weight of
housing (11) is approximately 231 kg (510 lb). Install retainers (13) . Install bolts (12) .
Tighten bolts (12) to a torque of 15 ± 3 N·m (11 ± 2 lb ft). Install plug (10) . Tighten plug
(10) to a torque of 16 N·m (12 lb ft). Use a suitable soft hammer in order to drive the wear
ring into housing (11) until the edge of the wear ring is flush with the top of the bore.
Note: Ensure that retainers (12) completely cover the split that is in the lip seal.
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25. Illustration 6 g01527698
Illustration 7 g01527861
3. Use Tooling (D) and a suitable lifting device in order to install ring gear (9) . The weight of
ring gear (9) is approximately 58 kg (128 lb). Apply Tooling (F) onto bolts (7) . Install
retainers (8) and bolts (7) . Remove Tooling (D) . Install the remaining retainer (8) and bolts
(7) .
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 8 g01528076
4. Use Tooling (G) in order to measure the thickness of housing (2B) at four locations.
Average the four measurements and record the average measurement as Dimension (A) .
Illustration 9 g01528086
5. Install Tooling (A) . Apply Tooling (E) onto thrust washers (5) . Install thrust washers (5) .
Note: Do not install shims (6) at this time.
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