This service repair manual provides instructions for removing and disassembling the transmission of a 938K wheel loader. It lists the required tools and presents step-by-step procedures with illustrations. The transmission and its internal components like valves, shafts, bearings, and seals are removed using various tools including levers, jacks, and bearing pullers. Detailed instructions are provided to disassemble the transmission housing and its internal parts.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 938K WHEEL LOADER REP
Configuration: 938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
924K, 930K and 938K Wheel Loaders Power Train
Media Number -UENR0281-03 Publication Date -01/04/2017 Date Updated -24/04/2017
i05142776
Transmission
SMCS - 3030
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B
138-7575 Link Bracket 3
1U-9200 Lever Puller Hoist Gp 1
Start By:
A. Remove the front hydrostatic piston motor and the rear hydrostatic piston motor.
1/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g02802456
1. Remove bolts (1) and the caps in order to disconnect drive shaft (2) from the yoke. Discard
bolts (1) .
Illustration 2 g02802476
2. Remove cover (3) .
Illustration 3 g02802517
3. Disconnect harness assemblies (4) and (5) . Reposition harness assemblies (4) and (5) out of
the way.
2/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 4 g02802564
4. Disconnect harness assembly (6) and reposition harness assembly (6) out of the way.
Illustration 5 g02802576
5. Remove bracket (7) .
Illustration 6 g02802636
3/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. 6. Disconnect harness assembly (8) . Disconnect tube assembly (9) . Reposition filter base (10)
out of the way.
Illustration 7 g02802997
7. Disconnect harness assembly (11) .
Illustration 8 g02803036
8. Disconnect hose assembly (12) .
4/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 9 g02803097
9. Remove clamp (13) and bolts (15) . Reposition tube assembly (14) and hose assembly (16)
out of the way.
Illustration 10 g02803276
10. Position Tooling (A) under transmission (17) . The weight of transmission (17) is
approximately 145 kg (320 lb). Use suitable straps in order to secure transmission (17) to
Tooling (A) .
5/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 14 g02803577
14. Use Tooling (A) in order to lower transmission (17) .
Illustration 15 g02803580
7/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 16 g02803606
Illustration 17 g02803617
15. Position a suitable bar across transmission mounts (21) . Attach Tooling (B) to the suitable
bar and transmission (17) . The weight of transmission (17) is approximately 145 kg (320
lb).
16. Disconnect the straps that secure transmission (17) to Tooling (A) . Use Tooling (B) in
order to raise transmission (17) off Tooling (A) . Remove Tooling (A) .
17. Use Tooling (A) in order to lower transmission (17) to the ground.
Installation Procedure
1. Install transmission (17) in the reverse order of removal.
8/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 18 g02802456
a. Install new bolts (1) and tighten until snug. Tighten bolts (1) to a torque of 71 ± 10
N·m (52 ± 7 lb ft) using an X pattern.
Disassembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
1U-9200 Lever Puller Hoist Gp 1
138-7575 Link Bracket 3
B 308-3470 Jack Stand 3
C 138-7576 Link Bracket 2
D
6V-3009 Crossbar 1
6V-4832 Forcing Screw 1
8H-0663 Bearing Puller Gp 1
126-7181 Sliding Plate 4
126-7177 Puller Leg 2
1P-0510 Driver Gp 1
E 1P-0520 Driver Gp 1
F 4C-3652 Compressor Assembly 1
Start By:
A. Remove the transmission.
9/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engine(...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 19 g02798341
1. Mark the clip locations and connections. Remove harness assembly (1) .
Illustration 20 g02798420
2. Remove valve assembly (2) .
Illustration 21 g02798422
3. Remove gasket (3) from valve assembly (2) . Remove O-ring seals (4) .
10/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 24 g02798437
6. Remove O-ring seals (8) from valve (7) .
Illustration 25 g02798442
7. Remove temperature sensor (9) from valve assembly (2) .
Illustration 26 g02798445
8. Remove O-ring seal (10) from temperature sensor (9) .
12/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 27 g02798448
9. Remove relief valve (11) from valve assembly (2) .
Illustration 28 g02798449
10. Remove backup rings (12) and O-ring seal (14) from relief valve (11) . Remove backup
rings (13) and O-ring seal (15) . Remove O-ring seal (16) .
Illustration 29 g02798452
13/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 11. Remove fitting (17) and the O-ring seal from valve assembly (2) . Remove the caps, fittings
(18) , and the O-ring seals. Remove the cap, fitting (19) , and the O-ring seal.
Illustration 30 g02798457
12. Remove bolt (20) and yoke (21) .
Illustration 31 g02798458
13. Remove spacer (22) .
14/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 32 g02798461
14. Remove O-ring seal (23) from yoke (21) .
Illustration 33 g02798465
15. Attach Tooling (A) and a suitable lifting device to transmission (24) . The weight of
transmission (24) is approximately 122 kg (270 lb). Use Tooling (A) and the suitable lifting
device in order to position transmission (24) onto Tooling (B) as shown on Illustration 33.
Illustration 34 g02798473
15/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. 16. Remove bolt (25) and remove yoke (26) . Remove bolts (27) .
Illustration 35 g02798479
17. Remove O-ring seal (28) from yoke (26) .
Illustration 36 g02798481
18. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29)
is approximately 45 kg (100 lb). Use Tooling (C) and the suitable lifting device in order to
remove housing (29) .
16/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Illustration 50 g02798511
32. Remove bolt (45) . Remove sensor (44) and the O-ring seal.
33. Remove bolt (46) . Remove sensor (47) and the O-ring seal.
34. Remove plug (48) and the O-ring seal.
Illustration 51 g02798512
35. Remove shaft assembly (49) .
Illustration 52 g02798514
36. Use Tooling (D) in order to remove bearing cone (50) from shaft assembly (49) .
22/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 53 g02798517
37. Use Tooling (D) in order to remove bearing cone (51) from shaft assembly (49) .
Illustration 54 g02798519
38. Remove bearing cup (52) .
Illustration 55 g02798520
39. Remove shaft assembly (53) .
23/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 56 g02798521
40. Use Tooling (D) in order to remove bearing cone (54) from shaft assembly (53) .
Illustration 57 g02798522
41. Use Tooling (D) in order to remove bearing cone (55) from shaft assembly (53) .
24/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Illustration 58 g02798523
42. Remove bearing cup (56) .
Illustration 59 g02798524
43. Remove bolts (57) and remove plate (58) .
Illustration 60 g02798526
44. Remove bolts (59) from plate (58) . Remove seal assembly (60) .
25/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Illustration 61 g02798527
45. Use Tooling (E) and a suitable press in order to remove seal (61) (not shown) from seal
assembly (60) .
Illustration 62 g02798529
46. Remove shaft assembly (62) .
Illustration 63 g02798530
26/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. 47. Use Tooling (D) in order to remove gear assembly (63) from shaft assembly (62) .
Illustration 64 g02798531
48. Remove bearing cone (64) from gear assembly (63) .
Illustration 65 g02798532
49. Remove thrust washer (65) .
27/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. Illustration 69 g02798701
53. Remove thrust bearing (70) .
Illustration 70 g02798703
54. Remove thrust washer (71) and retaining ring (72) .
Illustration 71 g02798709
55. Remove end plate (73) .
29/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
31. Illustration 72 g02798714
Illustration 73 g02798715
Illustration 74 g02798976
56. Remove friction discs (74) and plates (75) ending with end plate (76) .
30/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
32. Illustration 75 g02798719
Illustration 76 g02798724
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
57. Use Tooling (F) and a suitable press in order to compress spring (77) (not shown) in shaft
assembly (62) .
31/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
33. 58. With spring (77) compressed, remove retaining ring (78) .
Illustration 77 g02798744
59. Remove washer (79) and spring (77) .
Illustration 78 g02798750
60. Remove sleeve (80) .
32/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
34. Illustration 79 g02798764
61. Remove piston (81) .
Illustration 80 g02798768
62. Remove seal rings (82) from piston (81) .
Illustration 81 g02798775
63. Remove seal rings (83) and (84) .
33/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
35. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
36. Illustration 82 g02798781
64. Remove bearing cone (85) .
Illustration 83 g02798793
65. Remove shaft assembly (86) .
Illustration 84 g02798796
66. Use Tooling (D) in order to remove bearing cone (87) .
34/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
37. Illustration 85 g02798798
67. Position shaft assembly (86) onto a suitable press. Use the suitable press in order to separate
shaft (88) from bearing cone (89) , spacer (90) , and gear (91) .
Illustration 86 g02798808
68. Remove bearing cups (92) .
35/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
38. Illustration 87 g02798821
69. Remove O-ring seals (93) .
Illustration 88 g02798828
70. Remove bolt (95) . Remove sensor (94) and the O-ring seal.
71. Remove bolt (97) . Remove sensor (96) and the O-ring seal.
Illustration 89 g02798836
72. Remove plugs (98) and the O-ring seals.
36/76
938K Small Wheel Loader REP00001-UP (MACHINE) POWERED BY C7.1 Engi...
2021/8/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...