The document provides instructions for removing and installing an engine on a Caterpillar 140M 2 motor grader. Key steps include:
1. Draining engine coolant and oil, disconnecting wiring harnesses, tubes, and clips connecting the engine to other components.
2. Removing attachment bolts and lifting the engine out of the grader using a hoist.
3. Cleaning all parts to prevent contamination and matching identification marks to ensure correct reinstallation of all lines, hoses, wires and tubes.
The process requires draining several fluids, disconnecting over a dozen electrical and mechanical connections, removing mounting bolts, and carefully lifting the engine to prevent fluid spills while identifying
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Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140M 2 MOTOR GRADER R9M
Configuration: 140M Series 2 Motor Grader R9M00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement
Media Number -KENR8898-05 Publication Date -01/10/2018 Date Updated -30/10/2018
i05534526
Rear Gear Group - Remove and Install
SMCS - 1204-010; 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B 1P-0510 Driver Gp 1
Start By:
a. Remove the flywheel and pump drive gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01386202
1. Remove bolts (1) and remove retainer (2). Remove gear assembly (3).
Illustration 2 g01383924
2. Use Tooling (A) in order to remove bushing (4) from gear assembly (3).
Illustration 3 g01386207
3. Remove bolts (5). Remove adapter (6) and the O-ring seal.
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4. Illustration 4 g01384414
4. Use Tooling (B) in order to remove bearing (7) from adapter assembly (6).
Illustration 5 g01386212
5. Remove gear assembly (8).
Illustration 6 g01386216
6. Remove cover (9) and the O-ring seal.
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5. Illustration 7 g01386217
7. Use Tooling (B) in order to remove bearing (10).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 8 g01386217
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6. Illustration 9 g01386261
Illustration 10 g02785703
1. Lower the temperature of bearing (10). Be sure to match Dimension (A) and Dimension (B)
when you are installing bearing (10). Dimension (A) indicates the angle of the joint on
bearing (10). Dimension (A) is 15° ± 1°. Dimension (B) shows the distance from bearing
(10) to the end of the bore. Dimension (B) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).
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7. Illustration 11 g01386216
2. Install the O-ring seal and cover (9).
Illustration 12 g01386212
3. Install gear assembly (8). Be sure that the oil passage plug is facing outward.
Illustration 13 g01386285
Illustration 14 g01386291
4. Lower the temperature of bearing (7). Be sure to match Dimension (C) and Dimension (D)
when you are installing bearing (7) into adapter assembly (6). Dimension (C) indicates the
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8. angle of the joint on bearing (7). Dimension (C) is 15° ± 1°. Dimension (D) shows the
distance from bearing (7) to the end of the bore. Dimension (D) is 3.500 ± 0.500 mm
(0.1378 ± 0.0197 inch).
Illustration 15 g01386207
5. Install the O-ring seal and adapter assembly (6). Install bolts (5).
Illustration 16 g01386293
6. Lower the temperature of bearing (4). Install bearing (4) into gear assembly (3). Be sure that
each relief (E) in bearing (4) is within 2° of each relief in gear assembly (3).
Illustration 17 g01386202
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9. 7. Position gear assembly (3) and retainer (2). Install bolts (1).
End By:
a. Install the flywheel and pump drive gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jan 5 14:14:01 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140M 2 MOTOR GRADER R9M
Configuration: 140M Series 2 Motor Grader R9M00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement
Media Number -KENR8898-05 Publication Date -01/10/2018 Date Updated -30/10/2018
i04177652
Clean Emissions Module - Remove and Install
SMCS - 1050-010; 7279-010
Removal Procedure
Start By:
A. Remove the Engine Enclosure
Illustration 1 g02367176
1. Disconnect harness assembly (1) and bolt (2) .
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12. Illustration 5 g02367204
5. Disconnect hose (8), harness assembly (9), and hose (10) .
Illustration 6 g02367217
6. Remove bellows (11) .
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13. Illustration 7 g02367236
7. Disconnect hose assemblies (12) .
Illustration 8 g02367258
8. Remove bolts (13) .
Illustration 9 g02367917
9. Attach a suitable Lifting device to Clean Emissions Module (14). Remove Clean Emissions
Module (13). The weight is approximately 163 kg (360 lb).
Installation Procedure
1. Install Clean Emissions Module (13) in the reverse order of removal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jan 5 14:14:56 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140M 2 MOTOR GRADER R9M
Configuration: 140M Series 2 Motor Grader R9M00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement
Media Number -KENR8898-05 Publication Date -01/10/2018 Date Updated -30/10/2018
i04121609
Engine - Remove and Install
SMCS - 1000-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
Start By:
a. Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure
(Hood) - Remove and Install".
b. Remove the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis
Support - Remove".
c. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Transmission
Charging and Scavage) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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15. Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the system.
1. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation
and Maintenance Manual, "Cooling System Extended Life Coolant - Change".
2. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Engine Oil and Filter - Change".
Illustration 1 g02366038
3. Disconnect tube (1).
Illustration 2 g02366256
4. Disconnect clip (2).
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17. Illustration 3 g02366258
5. Disconnect harness assembly (3).
Illustration 4 g02366262
6. Attach a suitable lifting device to hood frame (4).
Illustration 5 g02366263
7. Remove bolts (5). Repeat for other side. Remove frame (6). The weight of the frame (6) is
approximately 113 kg (250 lb)
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