3. Illustration 4 g01380070
3. Remove cover (3). Remove O-ring seal (3A) and spacer (3B). Remove screen (3C) .
Illustration 5 g01380772
4. Remove plug (4). Drain the transmission oil into a suitable container. Refer to Operation
and Maintenance Manual, "Transmission Oil - Change".
Illustration 6 g01379269
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4. 5. Remove bolts (5) from gear shift (6) .
Illustration 7 g01380773
6. Remove bolt (9), washer (8), and yoke (7) .
Illustration 8 g01380778
7. Attach Tooling (B) to case (10). Attach a suitable lifting device to Tooling (B). Remove
bolts (11). Remove case (10) from the transmission. The weight of case (10) is
approximately 42 kg (94 lb).
Direct Drive, Front Output Shaft
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6. Illustration 12 g01380794
4. Use Tooling (E) to remove bearing cone (15) and gear (16) .
Illustration 13 g01380797
5. Remove roller bearings (17) and (19), spacer (18), needle bearing (20), and thrust washer
(21) .
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7. Illustration 14 g01380592
6. Remove the retaining ring, retaining ring (23), and clutch pack (24). Remove sealing ring
(22) .
Illustration 15 g01378622
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Use a suitable press and Tooling (D) to compress spring (25). Use Tooling (G) to remove
snap ring (26) .
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8. Illustration 16 g01380809
8. Remove retainer (28) and spring (27) from piston (30) .
Illustration 17 g01380820
9. Release piston (30) by applying 207 kPa (30 psi) of air pressure into the lube passage, as
shown.
Illustration 18 g01380949
10. Use a seal pick to remove the seals from piston (30) .
Direct Drive, Rear Output Shaft
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9. Illustration 19 g01380950
1. Remove screws (32) from each of the gearshift rods (31) .
Illustration 20 g01380952
2. Remove plug (33) .
Illustration 21 g01380953
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10. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (33), O-ring seal (35), springs (36) and (38), and balls (37). Remove gearshift
rods (31) from shift forks (34) .
Illustration 22 g01378653
4. Use Tooling (E) to remove bearing cone (39), gear (40), and gear (41) .
Illustration 23 g01380980
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11. 5. Remove bearings (42), spacer (43), and synchronizer (44) .
Illustration 24 g01378660
Illustration 25 g01378663
6. Remove bearing cone (45). Use Tooling (G) to remove retaining ring (46). Remove gear
(47) .
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12. Illustration 26 g01378670
7. Remove spacers (48). Remove bearings (49). Remove synchronizer (50) .
Illustration 27 g01381002
8. Use Tooling (G) to remove retaining ring (51). Remove gear (52) and housing (53) .
Illustration 28 g01381005
9. Use Tooling (E) to remove gear (54) .
Direct Drive Shaft
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13. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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14. Illustration 29 g01378673
1. Remove direct drive shaft (55) .
Illustration 30 g01378679
2. Use Tooling (F) and a suitable press to remove gear (57) and bearing cone (56) .
Illustration 31 g01378684
3. Use Tooling (F) and a suitable press to remove bearing cone (58) .
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16. Illustration 34 g01378701
2. Use Tooling (F) and a suitable press to remove bearing cones (60) and (61) .
Direct Drive, Input Shaft
Illustration 35 g01378707
1. Remove input shaft (62). Remove sealing rings (63) .
Illustration 36 g01378719
2. Use Tooling (C) to remove bearing (64) .
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17. Illustration 37 g01378721
Illustration 38 g01378739
3. Use Tooling (G) to remove retaining ring (65).
4. Remove washers (66) and (70), thrust bearing (67), gear (68), and needle bearing (69) .
Illustration 39 g01378746
5. Remove retaining ring (71) and clutch pack (72) .
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18. Illustration 40 g01378752
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Use Tooling (D) and a suitable press to compress spring (74). Use Tooling (G) to remove
retaining ring (73). Remove the retainer and spring (74) .
Illustration 41 g01378757
7. Release piston (76) by applying 207 kPa (30 psi) of air pressure into the lube passage, as
shown. Remove sealing rings (75) .
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