The document provides safety guidelines for maintaining industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before starting work, disconnecting batteries, checking for fuel leaks, using qualified personnel, and ensuring replacement parts are of equal or better quality than original equipment. Special precautions are needed for hazardous areas and modifications affecting capacity or safety.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
The document provides instructions and safety guidelines for maintaining Clark industrial trucks. It outlines important safety practices such as properly blocking the truck, disconnecting the battery before working on electrical systems, checking for fuel leaks, and only performing maintenance authorized by Clark. The document is intended to help service personnel safely maintain trucks in accordance with manufacturer specifications.
This document provides instructions for safely maintaining a Clark forklift. It discusses arranging and using the service manual, as well as safety practices like properly lifting, jacking, and blocking the forklift. Specific instructions are provided for raising different parts of the forklift, including the drive wheels, entire forklift with a hoist, and blocking the upright in a raised position. Workers are instructed to only perform maintenance after reviewing all safety procedures and using properly rated equipment.
Clark cmp 50 s forklift service repair manualfjjsieskekfmmse
This document provides instructions for safely maintaining a Clark Model CMP 40/45/50S forklift. It begins with general safety practices and identifies hazards using warning symbols. Sections provide procedures for lifting, jacking, and blocking the forklift, including approved lifting points. Technicians are instructed to raise wheels off the floor using the upright as a lever before working underneath. The document emphasizes checking equipment capacity ratings and stabilizing the forklift during maintenance.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Clark cmp18 forklift service repair manualfjkskefksmeme
This document provides safety guidelines for maintaining forklifts. Some key points include:
- Only trained personnel should perform maintenance. Proper ventilation, fire protection and truck positioning is required.
- Inspect brakes, steering, controls and other components regularly. Make no modifications without approval.
- Use genuine replacement parts equal to or better than original equipment. Take care when removing heavy components.
- Address any fuel leaks immediately and do not operate the forklift until repaired. Refer to relevant safety standards for additional guidance.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
The document provides instructions and safety guidelines for maintaining Clark industrial trucks. It outlines important safety practices such as properly blocking the truck, disconnecting the battery before working on electrical systems, checking for fuel leaks, and only performing maintenance authorized by Clark. The document is intended to help service personnel safely maintain trucks in accordance with manufacturer specifications.
This document provides instructions for safely maintaining a Clark forklift. It discusses arranging and using the service manual, as well as safety practices like properly lifting, jacking, and blocking the forklift. Specific instructions are provided for raising different parts of the forklift, including the drive wheels, entire forklift with a hoist, and blocking the upright in a raised position. Workers are instructed to only perform maintenance after reviewing all safety procedures and using properly rated equipment.
Clark cmp 50 s forklift service repair manualfjjsieskekfmmse
This document provides instructions for safely maintaining a Clark Model CMP 40/45/50S forklift. It begins with general safety practices and identifies hazards using warning symbols. Sections provide procedures for lifting, jacking, and blocking the forklift, including approved lifting points. Technicians are instructed to raise wheels off the floor using the upright as a lever before working underneath. The document emphasizes checking equipment capacity ratings and stabilizing the forklift during maintenance.
Caterpillar cat 320 d lrr excavator (prefix zgb) service repair manual (zgb00...fjjsekkdmme
This document provides instructions for removing and installing the valve mechanism cover base on a 320D LRR excavator with a C6.4 engine. The removal procedure involves removing clips and disconnecting harnesses from the electronic unit injectors, then removing bolts to take off the cover base. The installation procedure specifies tightening bolts and reconnecting harnesses in the reverse order. Precautions are given to keep parts clean and prevent damage from contaminants.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Caterpillar cat 320 d lrr excavator (prefix tae) service repair manual (tae00...fjjsekkdmme
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LRR excavator engine. The procedure involves using specialty tools to compress the valve springs so that the valves, springs, and related components can be safely accessed and removed or installed one at a time. Safety precautions are outlined to prevent injury from parts under spring pressure.
Caterpillar cat 320 d lrr excavator (prefix ejt) service repair manual (ejt00...fjjsekkdmme
This document provides instructions for removing and installing the flywheel and crankshaft pulley on a 320D LRR excavator with a C6.4 engine. The flywheel removal procedure involves using link brackets and forcing bolts to lift the flywheel off the crankshaft. The crankshaft pulley is removed using a combination puller tool. Both components are installed by reversing the removal process and tightening to the specified torques.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjjsekkdmme
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjjsekkdmme
This document provides instructions for installing pistons and connecting rods, removing and installing connecting rod bearings, and removing crankshaft main bearings for Caterpillar 3064 and 3066 engines. The procedures describe cleaning and lubricating parts, aligning identification marks, using specific tools, and torquing fasteners to the proper specifications.
Caterpillar cat 318 c excavator (prefix btg) service repair manual (btg00001 ...fjjsekkdmme
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. The disassembly procedure involves using various tools to remove 31 parts from the final drive including the cover, planetary assembly, retaining rings, gears, bearings, seals and housing components. The assembly procedure instructs installing these 31 parts in reverse order and provides details on cleaning, lubricating and setting torque specifications.
Caterpillar cat 316 f l excavator (prefix ydl) service repair manual (ydl0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 316 f l excavator (prefix ecz) service repair manual (ecz0000...fjjsekkdmme
This document provides service and repair instructions for the final drive and related components of a 316F L excavator. It includes specifications, illustrations, removal and disassembly procedures, and assembly instructions. The procedures involve using various tools to remove, disassemble, and replace components like gears, bearings, seals, and housings. Precautions are outlined for cleaning parts and applying lubricants and sealants during assembly.
Caterpillar cat 315 d l excavator (prefix ncm) service repair manual (ncm0000...fjjsekkdmme
This document provides instructions for disassembling and assembling a 315D L excavator final drive. The disassembly process involves removing 33 parts from the final drive assembly including the cover, carrier assembly, ring gears, and housing components. The assembly process describes installing 33 parts back into the final drive in reverse order and includes steps for preloading the bearings and determining the correct shim thickness. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 c l excavator (prefix cjc) service repair manual (cjc0000...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. The 27 steps for assembly describe installing these same components in reverse order, making sure to clean parts, replace seals, and apply lubricants. Special tools and safety precautions are noted throughout the process.
Caterpillar cat 315 c l excavator (prefix cft) service repair manual (cft0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c l excavator (prefix cfb) service repair manual (cfb0000...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing.
3) Assembly requires determining the proper shim thickness to set the rolling torque and installing components in reverse order of disassembly. Cleanliness and applying oil to components is emphasized.
Caterpillar cat 315 c l excavator (prefix anf) service repair manual (anf0000...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels on the cylinder block and the head is positioned using guide bolts before reinstalling the bolts and tightening them in stages.
Caterpillar cat 315 c l excavator (prefix ake) service repair manual (ake0000...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both disassembly and assembly.
Caterpillar cat 315 c excavator (prefix cjc) service repair manual (cjc00001 ...fjjsekkdmme
The document provides step-by-step instructions for disassembling and assembling the travel motor of 315C and 315C L excavators. It lists 28 steps for disassembly, which include removing bolts, valves, seals, pistons, springs and other components. It then lists 25 steps for reassembly, instructing technicians to clean parts, replace seals, apply lubricants, and reinstall components in reverse order using various tools. Technicians are advised to mark parts for orientation and take precautions when working with pressurized or spring-loaded components.
Caterpillar cat 315 c excavator (prefix cft) service repair manual (cft00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of an excavator model 315C. It describes 27 steps to disassemble the travel motor by removing components like bolts, seals, bearings, pistons, and plates. It then describes 26 steps for reassembling the travel motor by installing these components in the reverse order. Precautions are provided to mark parts, clean them, apply lubricants, and take care when installing spring-loaded or sealed components.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjjsekkdmme
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the final drive.
Caterpillar cat 315 c excavator (prefix anf) service repair manual (anf00001 ...fjjsekkdmme
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054E engine. The removal process involves draining fluids, removing accessories like the exhaust manifold and fuel lines, and then loosening and removing cylinder head bolts. For installation, the cylinder head gasket is placed on dowels, the head is positioned and bolts are lubricated, installed, and tightened in stages to the specified torques. Tools like guide bolts and a torque wrench are required to correctly perform the work.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjjsekkdmme
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, which include removing bolts, seals, plates, pistons, springs and other components. It then lists 25 steps for assembly, which involve cleaning parts, applying lubricants, and reinstalling components in reverse order using various tools. Proper cleaning and lubrication of parts is emphasized for both preventing damage and ensuring smooth operation.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Arrangement and Use of this Manual
Clark arranges parts and service procedures by standard-
ized Groups. In this manual, Groups are similar to “chap-
ters.” Groups are listed in the table of contents on the next
page.
You can quickly locate a specific point in the manual by
using the headers and footers that appear on the pages. The
following illustration points out these areas.
Each Group begins with a table of contents that shows the
Sections contained within the Group. Lengthy Sections
also begin with a table of contents showing the topics
contained within the Section.
GroupID
Each Group and Section has an identifying name and
number, or “ID.”
Each page also has a unique ID. The page ID consists of
three numbers separated by hyphens. The three numbers
represent the Group number, the Section number, and the
page number. For example, “00-1-2” on the lower comer
of the page indicates Group 00, Section 1,Page 2.
Page ID
Section ID
This manual is intended for the use of trained service
personnel. Please read Group SA, “Safe Maintenance,”
and the Operator’s Manual before working on or operat-
ing the truck.
0 Copyright Clark Material Handling Company 1999 SM 648, July ‘99
3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CONTENTS
Contents
Contents are listed by Group number and name followed by Section number and name:
SA
PS
00
01
06
14
16
23
SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Bloc
3. Towing
PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
3. PM Inspection Form
ENGINE
:king
25126 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Removals 81Installations
4. Steering System Pressure Check
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Perkins Diesel Engine Service Manual
COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
TRANSAXLE
1. Specifications and Description
2. Fluid Level Check and Fill
3. Checks and Troubleshooting
3. Transaxle Overhaul
ELECTRICAL
1. Circuit Diagram
2. Instrument Pod
WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
34
38
40
BRAKE SYSTEM
1. Specifications
2. Service/Inching Brake
3. Parking Brake
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
SPECIFICATIONS
1. Specifications
SM 648, July ‘99 Contents-iii
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
GROUP SA
GROUP SA
SAFE MAINTENANCE
Safety ............................................................................... Section 1
Lifting, Jacking, and Blocking the Truck.. ................... Section 2
Towing .............................................................................. Section 2
SM 648, July ‘99 Safe Maintenance
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group SA, Safe Maintenance
Section 1. Safety
SafetySigns and Messages Safe Maintenance Practices
Safety signs and messages in this manual and on the lift
truck provide instructions and identify specific areas where
potential hazards exist and special precautions should be
taken. Be sure you know and understand the meaning of
these instructions, signs, and messages. Damage to the
truck, death, or serious injury to you or other persons may
result if these messages are not followed.
NOTE
This message is used when special informa-
tion, instructions or identification is re-
quired relating to procedures, equipment,
tools, pressures, capacities, and other spe-
cial data.
The following instructions have been prepared from cur-
rent industry and government safety standards applicable
to industrial truck operation and maintenance. These rec-
ommended procedures specify conditions, methods, and
accepted practices that aid in the safe maintenance of in-
dustrial trucks. They are listed here for the reference and
safety of all workers during maintenance operations. Care-
fully read and understand these instructions and the spe-
cific maintenance procedures before attempting to do any
repair work.
When in doubt of any maintenance procedure, please con-
tact your local Clark dealer.
1.
IMPORTANT
Powered industrial trucks can become hazardous if
maintenance is neglected. Therefore, suitable mainte-
nance facilities, trained personnel, and procedures
must be provided.
This message is used when special precau-
tions should be taken to ensure a correct
action or to avoid damage to, or malfunc-
tion of, the truck or a component.
2. Maintenance and inspection of all powered industrial
trucks shall be done in conformance with the
manufacturer’s recommendations.
3.
A CAUTION
This message is used as a reminder of safety
hazards that can result in personal injury
if proper precautions are not taken.
A scheduled planned maintenance, lubrication, and
inspection program shah be followed.
4. Only trained and authorized personnel shah be permit-
ted to maintain, repair, adjust, and inspect industrial
trucks. Work should be performed in accordance with
the manufacturer’s specifications.
A WARNING
This message is used when a hazard exists
that can result in injury or death if proper
precautions are not taken.
5. Properly ventilate work area, vent exhaust fumes, and
keep shop clean and floor dry.
6.
A DANGER
This message is used when an extreme haz-
ard exists that can result in injury or death
or serious injury if proper precautions are
not taken.
Avoid fire hazards and have fire protection equipment
present in the work area. Do not use an open flame to
check for level or leakage of fuel, electrolyte, or
coolant. Do not use open pans of fuel or flammable
cleaning fluids for cleaning parts.
7.
The above terms have been adopted by Clark Material
Handling Company. The same terms may be used in differ-
ent context in service literature supplied directly or indi-
rectly by vendors of truck components.
Before starting work on truck:
a. Raise drive wheels off of floor or disconnect
power source and use blocks or other positive
truck positioning devices.
b. Disconnect battery before working on the electri-
cal system.
8. Before working on engine fuel system of gasoline- or
diesel-powered trucks, be sure the fuel shut-off valve
is closed.
SM 648, July ‘99 Safety . SA-1-l
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CUIRU
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Operation of the truck to check performance must be
conducted in an authorized, safe, clear area.
Before starting to drive truck:
a. Be in operating position.
b. Be sure parking brake is engaged.
c. Put direction control in neutral.
d. Start engine.
e. Check functioning of direction and speed con-
trols, steering, brakes, warning devices, and any
load handling attachments.
19.
20.
21.
Modifications and additions that affect capacity and
safe truck operation must not be done without the
manufacturer’s prior written approval. Capacity, op-
eration and maintenance instruction plates, tags, or
decals must be changed accordingly. This is an OSHA
requirement.
Before leaving truck
a. Stop truck.
b. Put directional control in neutral.
c. Apply the parking brake.
d. Stop the engine by turning off the ignition circuit.
e. Put blocks at the wheels if truck is on an incline.
Brakes, steering mechanisms, control mechanisms,
warning devices, lights, governors, guards, safety de-
vices, and frame members must be carefully and regu-
larly inspected and maintained in a safe operating
condition.
Care must be taken to assure that allreplacement parts,
including tires, are interchangeable with the original
parts and of a quality at least equal to that provided in
the original equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures. Always
use genuine CLARK or CLARK-approved parts.
Use special care when removing heavy components
from the truck, such as counterweight, seat deck,
upright, etc. Be sure that lifting and handling equip-
ment is of the correct capacity and in good condition.
Also, this removal may upset the stability of the truck.
The frame must always be safely blocked for major
component removal.
NOTE
Special trucks or devices designed and approved for
hazardous area operation must receive special atten-
tion to ensure that maintenance preserves the original,
approved, safe-operating features.
You should also he familiar with additional
operating and maintenance safety instruc-
tions contained in the following publica-
tions:
Fuel systems must be checked for leaks and condition
of parts. Extra special consideration must be given in
the case of a leak in the fuel system. Action must be
taken to prevent the use of the truck until the leak has
been corrected.
ANSI/ASME B56.1- 1988Operator Control-Industrial Tow
Tractors (Safety Standard For Powered Industrial Trucks).
Published by: Society of Mechanical Engineers, United
Engineering Center, 345 E. 47th Street, New York, NY
10017.
The truck manufacturer’s capacity, operation, and
maintenance instruction plates, tags, or decals must be
maintained in legible condition.
NFPA 505-1982: Fire Safety Standard for Powered Indus-
trial Trucks: Type Designations, Areas of Use, Mainte-
nance and Operation. Available from: National Fire
Protection Assoc., Inc., Batterymarch Park, Quincy, MA
02269.
Batteries, motors, controllers, limit switches, protec- General Industrial Standards, OSHA 2206: OSHA Safety
tive devices, electrical conductors, and connections and Health Standards (29 CFB 1910), Subpart N-Materials
must be inspected and maintained in conformance Handling and Storage, Section 1910.178 Powered Indus-
with good practice. Special attention must be paid to trial Trucks. For sale by: Superintendent of Documents,
the condition of electrical insulation. U.S. Government Printing Office, Washington, DC 20402.
To avoid injury to personnel or damage to the equip-
ment, consult the manufacturer’s procedures inreplac-
ing contacts on any battery connection.
Industrial trucks must be kept in a clean condition to
minimize fire hazards and help inthe detection of loose
or defective parts.
SA-1-2 l Safety SM 648, July ‘99
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CUIRK Group SA, Safe Maintenance
Section 2.
Lifting, Jacking, and Blocking
Safe Parking ................................................................................................................................... 2
Lifting, Jacking, and Blocking Points .......................................................................................... 2
Raising Drive Wheels Off Floor ................................................................................................... 2
Raising Truck with A Hoist .......................................................................................................... 3
Blocking the Upright in Raised Position ...................................................................................... 4
Raising Rear of Truck ................................................................................................................... 4
Raising Entire Truck ..................................................................................................................... 5
A WARNING
Lifting or jacking any large piece of equipment such as your fork truck presents
obvious hazards. It must be done with great care and forethought. Consult the
truck weight tabulations in Group 40, “Specifications” to ensure that your
lifting equipment is of adequate capacity.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-l
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CICIRK
Safe Parking Raising Drive Wheels Off Floor
Before working on truck:
1.
2.
3.
4.
Park truck on a hard, level, and solid surface, such as
a concrete floor with no gaps or breaks.
Put upright in vertical position and fully lower the
forks or attachment.
This procedure uses the upright as a lever to lift the drive
wheels off the floor and prevent accidents due to inadvert-
ent powering of the drive wheels.
Park truck safely as described in“Safe Parking.” Block
steer wheels.
Put all controls in neutral. Turn key switch OFF and
remove key.
Apply the parking brake and block the wheels.
1.
2.
3.
4.
Be sure upright trunnion bolts are tight. Bolt torques
must be 75-80 N*m (55-59 ft-lb).
Start the engine. Tilt the upright fully back. Adjust
upright height as necessary to put blocking underneath
the lower end of the upright.
Put a solid 100 x 100 mm (4 x 4 in) hardwood block
under the front section of each upright rail. Put a 3-6
mm (.125-.250 in) steel plate on top of each block.
A WARNING
Defective equipment can cause accidents.
All tools and lifting equipment must be in
good condition, meet the load capacity re-
quirements and have OSHA labels when
required. Tools with defects can have fail-
ures causing severe injury or death.
Lifting, Blocking, and Jacking Points
Use the following illustration to locate general lifting, block-
ing, and jacking points on the truck. Read the procedures
for raising, blocking, or jacking specific components of the
truck to make sure you understand the correct, safe proce-
dures.
‘%nder Steer v Under Frame L Under Upright
Axle Frame
Mount
A WARNING
Do not attempt to lift the truck by the over-
head guard or the counterweight. Severe
injury may result and the truck can be
damaged.
5. Tilt upright fully forward. This raises the drive wheels
off the floor. Release the tilt control lever and turn
engine OFF.
SA-2-2 l Lifting, Jacking, and Blocking SM 648, July ‘99
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Group SA, Safe Maintenance
6. Insert blocking under the frame behind the drive
wheels or slip wheel cradles under the drive wheels. If
using blocking, check for safe clearance between drive
wheels and floor and blocks.
NOTE
When forks are raised as in illustration
above, use shop rags, paper, or bright tape
on fork tips to signal the danger of trip-
ping.
7. Check for stable condition of the truck. Be sure that the
blocks are located securely under the truck frame
before operating the drive or working on truck.
8. Lower the drive wheels to the floor and remove the
blocks by reversing the above procedure.
Raising Truck with a Hoist
When suitable equipment is available, the front of the truck
may be raised by means of a hoist, with wheel cradles
placed under the wheels or blocking placed under the frame.
1.
2.
A CAUTION
When lifting the front of the truck watch
truck for signs of lateral instability. It may
tip sideways. You may have to support or
guide the side of the truck or overhead
guard to prevent tipping.
Parktrucksafelyasdescribedin“SafeParking.”Block
rear steer wheels.
Check trunnion bolts to make sure they are tightened to
correct torque. Bolt torques must be 75-80 N-m (55-59
ft-lb).
3. To raise the front of the truck using the upright, spread
two chains on the outer rail tiebar of the upright.
A WARNING
Chain and hoist used to lift truck should be
checked to make sure they are of safe lift-
ing capacity. See the truck data plate for
information.
4. Slowly lift truck and lower drive wheels onto the
cradles or place blocking under frame prop points.
5. When maintenance work is completed, lower the truck
to the floor by reversing the lifting procedure. Check to
be sure no tools or equipment are under the truck or
wheels.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-3
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CWRU
Blocking the Upright In Raised Position
This procedure is used to safely provide clearance for
access from the front of truck to components on or near the
drive axle. Illustrations show upright with forks removed
however, fork removal is not necessary
1.
2.
3.
4.
5.
6.
Park truck safely as described in “Safe Parking.”
Put blocks in front of and behind drive wheels.
Put wooden support blocks conveniently near upright
rails beforeraising the upright. Use two 100x 100mm
(4x 4 in) hardwood blocks or equal, of about 300 x 300
mm (12 in) and 600 x 600 mm (24 in) length.
NOTE
For standard uprights, block may need
length cut to suit. For triple stage uprights,
the carriage may be blocked up, as shown.
Startengine and raise the upright carriage.
Hold the taller block against inner rail and lower the
upright until carriage rests on block.
Outer
Rail
:.:.:.:.:
.........
:m
:.:.:.:.:
.:.:.:.:.
w
w
:w
......... Tall
3
:.:.:.:
:::;
z
....................
.................. Block
......:.:....
Hold the shorter block against the outer rail and lower
the upright until inner rail rests on the block.
Outer
Rail
dIIII~
, * Carriage
7. Reverse the procedure to remove blocking.
Raising Rear of Truck
The truck may be raised at the rear by jacking and blocking
under the center of the frame member at either the front or
rear steer axle mounting. or under the center section of the
steer axle.
Refer to truck data plate for truck weights.
1.
A WARNING
An incorrectly installed counterweight can
move or fall unexpectedly. Never lift or
block a truck using the counterweight. Fail-
ure to follow procedures outlined in this
manual can result in injury or death.
Park truck safely as described in “Safe Parking.” Put
blocks at front and rear of drive wheels.
SA-2-4 . Lifting, Jacking, and Blocking SM 648, July ‘99
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CWRK Group SA, Safe Maintenance
2. Put a floor jack under the steer axle mounting frame
member, centered between the two wheels.
A WARNING
Never lift the truck by the counterweight.
3.
4.
NOTE
If there is insufficient clearance under
frame for your jack, the truck may first be
driven onto shims, such as 25 x 150 x 300
mm (1 x 6 x 12 in) pieces of board, to
increase the truck frame underclearance.
Raise the truck only as high asnecessary toperform the
maintenance work.
Put blocks at both sides of the truck, fully under the
frame main side structure. Put the blocks infront of but
close to the counterweight and steer wheels for best
truck stability.
Put equal blocks under each sideof the truck to provide
a level working position.
5. Lower the truck onto the blocks and remove the jack.
A CAUTION
Before performing any maintenance, check
the truck for stability on the blocks.
6. When maintenance work is completed, lower the rear
of truck to the floor by reversing the above procedure
and lowering each side of the truck 50 mm (2 in) at a
time:
l Put jack under frame and raise truck.
l Carefully remove blocks and lower truck.
l Remove jack and blocks from drive wheels.
Raising Entire Truck
Refer to truck data plate for truck weights.
1.
2.
Park truck safely as described in “Safe Parking.”
Lower upright fully.
If necessary, drive truck onto boards to increase
underclearance.
A WARNING
SIDE-TO-SIDE TIPOVER. When jacking
side of truck, be sure upright is lowered
fully and do not raise one side of the truck
more than about 50 mm (2 in) higher than
the other, to avoid tipping truck over later-
ally.
END-TO-END TIPOVER. If the upright
and transaxle are removed while the truck
is blocked up, the truck will tip backwards
due to the heavy counterweight. Both up-
right and counterweight must be removed
before attempting to raise the truck for
transaxle removal. The back of the truck
must be supported by blocking under the
steer axle to prevent movement.
The reverse is also true. If the counter-
weight is removed while the truck is up on
blocks, the weight of the upright and
transaxle will cause the truck to tip on the
front blocks and fall forward.
SM 648, July ‘99 Lifting, Jacking, and Blocking l SA-2-5
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance CMRU
3. Put the jack under side frame near the center of the
truck.
4.
5.
IMPORTANT
Be sure to put the jack squarely and fully
under the main side structure of the frame.
Do not put the jack under the outer covers
which enclose the fuel and hydraulic sump
tanks.
Carefully raise the truck one sideat a time, only as high
as necessary to do the maintenance work and not more
than a maximum of 150 mm (6 in) total.
Put blocksunder the side frame, at each sideof thejack.
Spread the blocks close to the steer and drive wheels
for maximum stability.
6.
7.
If using one jack, lower the truck onto the blocks and
move the jack to the opposite side. Repeat the lifting
procedure.
Put the same size blocks under each side of the truck so
it will be level.
A CAUTION
Before performing any maintenance work,
check the truck for stable condition on the
blocking.
When maintenance work is completed, lower the en-
tire truck to the floor by reversing the lifting procedure.
Lower the truck one side at a time, while carefully
removing the blocks. Check to be sure no tools or
equipment are under the truck or wheels.
NOTE
Depending on jack height, shims under the
tires may be needed for clearance to allow
removal of jack.
Shipping Tie-Down Instructions
Front of Truck
a. With Upright and Carriage Installed
l Lower the carriage fully.
l Put a tie down (e.g., chain) between the carriage
fork bars.
b. Without an Upright and Carriage Installed
l Put a chain across the truck floor plate. Protect
truck from chain damage by using covered chain
or protective material under the chain at contact
points.
Rear of Truck
l Attach the tie down to pocket in bottom of coun-
terweight.
SA-2-6 . Lifting, Jacking, and Blocking SM 648, July ‘99
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CICIRK Group SA, Safe Maintenenance
Section 3.
Towing
If your truck is disabled but can be moved freely on its own
wheels without further damage, use the following proce-
dures to tow the truck safely to a repair area.
A WARNING
1.
2.
3.
It is important for your safety and to the
care of your lift truck to use the proper
equipment and carefully follow these rec-
ommendations for safe towing.
Do not tow a lift truck if there is a problem
with the brakes or tires, or if the steering
cannot be operated.
Do not tow the disabled truck up or down
ramps or steep inclines.
Do not attempt to tow the disabled truck if
traction or weather conditions are poor.
Be sure to apply the parking brake or block the drive
wheels on the disabled truck while working around it.
When possible, raise the carriage (forks) on the dis-
abled truck 300 mm (12 in) from the floor or ground.
Secure the carriage on the upright with a chain.
Use atruck for towing that is of equal or larger capacity
than the disabled truck. Carry a partial load on the tow
truck for improved traction.
4.
5.
6.
7.
8.
Check that the counterweight bolts on both trucks are
in place and properly torqued to 340-380 Nom (250-
280ft-lb). These bolts are made of special, high-tensile
steel and are not commercially available. When neces-
sary, replace these bolts only with a genuine Clark
replacement part.
Use an approved, solid metal tow bar with towing
couplers that connect to the towing pins in the counter-
weights.
NOTE
DOT-approved towing equipment is avail-
able from your Clark dealer.
Release the parking brake on the towed vehicle. Place
directional control lever in neutral.
Tow the disabled truck backwards. An operator must
be on the disabled truck.
A CAUTION
The power steering will not operate on the
disabled truck when the engine is not run-
ning. The steering handwheel will be diffi-
cult to turn.
Tow the truck slowly. Careful towing is necessary to
prevent injury to personnel or damage to the disabled
truck. The truck should betowed at a speed of less than
8 kph (5 mph, or a moderate waIking speed) with a
driver in place and steering the disabled truck.
Direction of towing for distances of
300 meters (325 yards) or less.
Disabled truck with
driver in place to steer.
Tow truck moving at 8 kilome-
ters-per-hour (5 mph) or less.
SM 648, July ‘99 Towing l SA-3-l
14. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group SA, Safe Maintenance GlmK
9.
IMPORTANT
Do not lift the disabled truck or any wheels
off the floor while the truck is being towed.
A WARNING
Always engage the parking brake when
parking a lift truck. The truck can roll and
Park the disabled truck in authorized areas only. Fully
lower the forks on the floor, leave the directional
control in neutral. turn the ignition switch to OFF, and
engage the parking brake. Remove the ignition key
and, when necessary, block the wheels to prevent the
truck from rolling.
cause injury or death to personnel near it.
LIFT TRUCK PARKING
SA-3-2 l Towing SM 648, July ‘99
15. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
GROUP PS
PERIODIC SERVICE
Maintenance Schedules .................................................. Section 1
The Planned Maintenance Program ............................. Section 2
The PM Inspection Form ............................................... Section 3
SM 648, July ‘99 Periodic Service
16. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMR15 Group PS, Periodic Service
Section 1.
Maintenance Schedules
“Periodic Service” and “Planned
Maintenance”
The term “periodic service” includes all maintenance tasks
that should be performed on a regularly scheduled basis.
The term “Planned Maintenance” indicates a formalized
program of basic inspections, adjustments, and lubrications
that the Clark service organization provides customers at a
prescribed interval, usually 50-250 hours. The recommended
basic “Planned Maintenance” procedure is given in Section
2 of this Group.
The current Section,“Maintenance Schedules.” specifies
all maintenance tasks-including Planned Maintenance
tasks-that should be performed periodically, and suggests
intervals at which they should be performed.
Determining Maintenance Intervals
Time intervals on the charts on the next four pages and
elsewhere in this manual relate to truck operating hours as
recorded on the hourmeter, and are based on experience
Clark has found to be convenient and suitable under nor-
mal operation. Standard operating condition classifications
are:
Normal Operation: Eight-hour material handling, mostly
in buildings or in clean, open air on clean, paved surfaces.
Severe Operation: Prolonged operating hours or constant
usage.
Extreme Operation:
In sandy or dusty locations, such as cement plants,
lumber mills, and coal dust or stone crushing sites.
High-temperature locations, such as steel mills and
foundries.
Sudden temperature changes, such as constant trips
from buildings into the open air, or in refrigeration
plants.
If the lift truck is used in severe or extreme operating
conditions, the maintenance intervals should be shortened
accordingly.
IMPORTANT
MAINTENANCE INTERVALS. If the lift
truck is used in severe or extreme operat-
ing conditions, the maintenance intervals
should be shortened accordingly.
Since the operating environments of lift
trucks vary widely, the above descriptions
are highly generalized and should be ap-
plied as actual conditions dictate.
SM 648, July ‘99 Maintenance Schedules l PS-l-l
17. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group PS, Periodic Service ElRRlF
Service Chart/Lubrication Points
A decal. similar to the illustration below. is located on the
underside of the truck’s engine cover. This decal is a basic
guide to periodic maintenance intervals and tasks. A more
detailed chart is supplied on the next page.
0 Lubricant
0 Replace
cl Check
Liftchain
RH, LH(2points)
Brake fluid/oil
4
Transmission oil -
Engine oil
Engine oil filter -
Coolant
Steer king pin
RH, LH(4points)
Steering linkage
FM, LH(4points)
Fuel
0
co Antifreeze
0
GGrease 0
HO
Hydraulic oil
0
EO
Engine oil 0
FO
Fuel
0
TO
Transmission oil 0
60Brake fluid/oil
IIII n n retransmission oil filter
I---m IFI I RH, LH(2points)
Every 10 hoursor daily
Every 200 hoursor monthly
I I I IA Wheel bearina
Every 2000 hoursor yearly
PS-1-2 . Maintenance Schedules SM 646, July ‘99
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Copyrighted Material
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CMRK Group PS, Periodic Service
Recommended Periodic Service Schedule
This chart lists maintenance tasks that should be done
periodically and the suggested time intervals. Refer to
Operator’s Manual for Daily Checks.
Period First Every Every Every Every
No. month 1 month 3 months 6 months 12 months
First Every Every Every Every
200 hours 200 hours 500 hours 1000 hours 12000 hours
Engine system
1. Inspection and adjustment(or replacement)
1) Intake/Exhaust valve clearance 0 0
2) Belt tension 0 0
3) Cylinder head bolts and
manifold nuts 0 0 0
lr4) Fuel strainer (Filter) 0 0
5) ‘Idling speed 0 0 __ _-
6)
Electrolyte specific gravity
(Battery) 0 j
7) Starting motor and alternator 0 j
-
8) I
)IZIf you operate the fork lift in a dusty environment, “W marked items must be checked more
frequently.
NOTE: Oil change interval may be determined by laboratory analysis
SM 648, July ‘99 Maintenance Schedules l PS-1-3
20. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group PS, Periodic Service ClCllW
R If you operate the fork lift in a dusty environment, W marked items must be checked more
frequently.
l Change oil and filter after the first 50 hours and again after 100 operating hours when the
transaxle is new or rebuilt.
PS-1-4 l Maintenance Schedules SM 648, July ‘99
21. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRU Group PS, Periodic Service
Section 2.
The Planned Maintenance Program
This Section defines a set of basic service procedures, known as the “Planned
Maintenance Program,” and describes a systematic approach for performing them.
Introduction to Planned Maintenance .........................................................................................2
PM Intervals ..................................................................................................................................... 2
The PM Form ................................................................................................................................... 2
The Basic PM Procedures ............................................................................................................. 2
Visual Inspection ............................................................................................................................. 3
Decals. Fasteners, and Leaks .................................................................................................... 3
Overhead Guard.. ...................................................................................................................... 3
Carriage, Load Backrest, and Upright ...................................................................................... 3
Forks ......................................................................................................................................... 3
Brake and Inching Pedal Freeplay ........................................................................................... .4
Wheels and Tires ..................................................................................................................... .4
Functional Tests ............................................................................................................................... 4
Starting System ........................................................................................................................ .4
Engine Shut Down Mode.. ....................................................................................................... .4
Parking Brake Interlock ........................................................................................................... .4
Accelerator, Brake/Inching System, Direction Control, and Parking Brake ........................... .5
Steering System ........................................................................................................................ 5
Lift Mechanisms and Controls.. ................................................................................................ 6
Auxiliary Controls ................................................................................................................... .6
Air Cleaning the Truck ................................................................................................................... .6
Truck Chassis Inspection and Lubrication ...................................................................................... .7
Lift Chain Lubrication .................................................................................................................... .7
Upright and Tilt Cylinder Lubrication ............................................................................................ .7
Under-the-Hood Inspection ............................................................................................................ .7
General Checks ........................................................................................................................ .7
Engine Air Cleaner .................................................................................................................. .7
Fluid Checks .................................................................................................................................... 7
Battery.. ..................................................................................................................................... 7
Engine Cooling System ............................................................................................................ 8
Engine Oil ................................................................................................................................. 8
Hydraulic Fluid Level ............................................................................................................... 8
Critical Fastener Torque Checks ...................................................................................................... 8
Tram&e Fluid Level ............................................................................................................... 8
Stall Test .......................................................................................................................................... 8
Cranking Voltage Test ..................................................................................................................... 8
SM648, July ‘99 Planned Maintenance l PS-2-1