This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal instructions describe removing gears, covers, and other components. The water pump instructions describe removing the pump, pulley, and O-ring seal, as well as disassembling, inspecting, and reassembling the pump components. Precautions are provided regarding cleaning parts and containing fluids.
RMD24 | Retail media: hoe zet je dit in als je geen AH of Unilever bent? Heid...BBPMedia1
Grote partijen zijn al een tijdje onderweg met retail media. Ondertussen worden in dit domein ook de kansen zichtbaar voor andere spelers in de markt. Maar met die kansen ontstaan ook vragen: Zelf retail media worden of erop adverteren? In welke fase van de funnel past het en hoe integreer je het in een mediaplan? Wat is nu precies het verschil met marketplaces en Programmatic ads? In dit half uur beslechten we de dilemma's en krijg je antwoorden op wanneer het voor jou tijd is om de volgende stap te zetten.
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Explore our most comprehensive guide on lookback analysis at SafePaaS, covering access governance and how it can transform modern ERP audits. Browse now!
3.0 Project 2_ Developing My Brand Identity Kit.pptxtanyjahb
A personal brand exploration presentation summarizes an individual's unique qualities and goals, covering strengths, values, passions, and target audience. It helps individuals understand what makes them stand out, their desired image, and how they aim to achieve it.
RMD24 | Debunking the non-endemic revenue myth Marvin Vacquier Droop | First ...BBPMedia1
Marvin neemt je in deze presentatie mee in de voordelen van non-endemic advertising op retail media netwerken. Hij brengt ook de uitdagingen in beeld die de markt op dit moment heeft op het gebied van retail media voor niet-leveranciers.
Retail media wordt gezien als het nieuwe advertising-medium en ook mediabureaus richten massaal retail media-afdelingen op. Merken die niet in de betreffende winkel liggen staan ook nog niet in de rij om op de retail media netwerken te adverteren. Marvin belicht de uitdagingen die er zijn om echt aansluiting te vinden op die markt van non-endemic advertising.
Business Valuation Principles for EntrepreneursBen Wann
This insightful presentation is designed to equip entrepreneurs with the essential knowledge and tools needed to accurately value their businesses. Understanding business valuation is crucial for making informed decisions, whether you're seeking investment, planning to sell, or simply want to gauge your company's worth.
Discover the innovative and creative projects that highlight my journey throu...dylandmeas
Discover the innovative and creative projects that highlight my journey through Full Sail University. Below, you’ll find a collection of my work showcasing my skills and expertise in digital marketing, event planning, and media production.
Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
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Sustainability has become an increasingly critical topic as the world recognizes the need to protect our planet and its resources for future generations. Sustainability means meeting our current needs without compromising the ability of future generations to meet theirs. It involves long-term planning and consideration of the consequences of our actions. The goal is to create strategies that ensure the long-term viability of People, Planet, and Profit.
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HR recruiter services offer top talents to companies according to their specific needs. They handle all recruitment tasks from job posting to onboarding and help companies concentrate on their business growth. With their expertise and years of experience, they streamline the hiring process and save time and resources for the company.
The world of search engine optimization (SEO) is buzzing with discussions after Google confirmed that around 2,500 leaked internal documents related to its Search feature are indeed authentic. The revelation has sparked significant concerns within the SEO community. The leaked documents were initially reported by SEO experts Rand Fishkin and Mike King, igniting widespread analysis and discourse. For More Info:- https://news.arihantwebtech.com/search-disrupted-googles-leaked-documents-rock-the-seo-world/
Putting the SPARK into Virtual Training.pptxCynthia Clay
This 60-minute webinar, sponsored by Adobe, was delivered for the Training Mag Network. It explored the five elements of SPARK: Storytelling, Purpose, Action, Relationships, and Kudos. Knowing how to tell a well-structured story is key to building long-term memory. Stating a clear purpose that doesn't take away from the discovery learning process is critical. Ensuring that people move from theory to practical application is imperative. Creating strong social learning is the key to commitment and engagement. Validating and affirming participants' comments is the way to create a positive learning environment.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741773
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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3. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00607826
Note: Illustration 1 does not show that the front housing is removed from the cylinder
block.
1. Remove bolts (1) from the cover (2).
2. Remove cover (2) for the engine oil pump from the front housing. Remove gasket (3) (not
shown).
Illustration 2 g00607770
3. Remove driven gear (4) for the oil pump. Pull the gear straight out of the front housing (5)
(slip fit).
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4. Illustration 3 g00607857
Illustration 4 g01375400
4. Use Tooling (A) in order to remove oil pump gear (6) from the front housing.
Illustration 5 g00607885
5. Remove drive gear (7) from the front housing.
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5. Illustration 6 g01374076
6. Remove spindle (8) and idler gear (9) as an assembly.
Note: Use care not to damage the pump idler gear and the crankshaft gear.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:47:50 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741820
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g01374076
1. Lower the temperature of the spindle (8). Install spindle (8) and idler gear (9) as an
assembly in the front housing.
Illustration 2 g00607885
2. Lower the temperature of the drive gear assembly. Install drive gear (7) in the front housing.
Illustration 3 g01374125
Always wear protective gloves when handling parts that have been
heated.
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8. 3. Raise the temperature of oil pump gear (6). Support End (X) of the shaft of drive gear (7).
Use Tooling (B) in order to install oil pump gear (6) onto the shaft. The end of the Gear (Z)
should be flush with the end of the Shaft (Y).
Illustration 4 g00607770
4. Install driven gear (4) into the front housing.
Illustration 5 g00607826
5. Position gasket (3) (not shown) and cover (2) onto the front housing.
Note: Ensure that the old gasket material is removed from the mating surfaces.
6. Install the washers and bolts (1) that secure cover (2) to the front housing. Tighten bolts (1)
to a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Refer to the Specifications Module, "Engine Oil Pump" for more information on the engine oil
pump.
End By:
a. Install the front housing. Refer to Disassembly and Assembly, " Housing (Front) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:48:46 UTC+0800 2020
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741485
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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10. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
Illustration 1 g01373990
2. Remove bolts (1) and remove water pump pulley (2).
Illustration 2 g01373996
3. Remove bolts (3), water pump (4), and the O-ring seal.
Tue Oct 20 14:49:41 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741528
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
a. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
Note: If the water pump is heated up to 80 °C (176 °F), the components can be easily removed.
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12. Illustration 1 g01374016
1. Use Tooling (A) in order to remove flange (1) from the water pump.
Illustration 2 g01374022
2. Use Tooling (B) in order to remove retaining ring (2) from the water pump.
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13. Illustration 3 g01374026
3. Use a suitable press and Tooling (C) in order to remove shaft assembly (3) from water pump housing
(4).
Illustration 4 g01374030
4. Remove impeller (11) from shaft assembly (3).
Note: Check the impeller for wear, corrosion, and metal to metal contact. Replace the impeller, if
necessary.
5. Remove bearing (5), spacer (6), bearing (7), and washer (8) from shaft (9).
6. Check seal (10) for wear and damage. Use Tooling (C) in order to remove seal (10) from the water
pump housing (4), if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:50:37 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741533
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
D 1P-0765 Seal Guide 1
Note: Refer to Specifications, "Water Pump" for specifications that are required during assembly.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components,
if necessary.
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15. Illustration 1 g01374030
1. Install seal (10).
2. Install washer (8), bearing (7), spacer (6), and bearing (5) onto shaft (9).
3. Lower the temperature of shaft assembly (3). Install shaft assembly (3) into water pump housing (4).
Illustration 2 g01374069
4. Position water pump housing (4) onto a suitable press. Lower the temperature of shaft assembly (3)
(not shown). Use Tooling (D) and the suitable press in order to install shaft assembly (3) into water
pump housing (4).
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16. Illustration 3 g01374022
5. Use Tooling (B) in order to install retaining ring (2).
Illustration 4 g01374073
6. Use Tooling (C) and a suitable press in order to install impeller (11) onto shaft assembly (3).
Note: Shaft assembly (3) and impeller (11) should be flush with each other.
Illustration 5 g01374074
7. Reposition the water pump assembly on the suitable press. Use Tooling (D) and the suitable press in
order to install flange (1) onto shaft assembly (3) (not shown).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Tue Oct 20 14:51:33 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02741490
Water Pump - Install
SMCS - 1361-012
Installation Procedure
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
Illustration 1 g01373996
1. Position the O-ring seal and water pump (4). Install bolts (3).
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18. Illustration 2 g01373990
2. Position water pump pulley (2) and install bolts (1).
3. Install the belt. Refer to Operation and Maintenance Manual, "Belts -
Inspect/Adjust/Replace".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:52:28 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879381
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01375549
1. Loosen clamp (4) and disconnect hose (6) . Remove bolts (3) . Remove housing (2) and the
gasket. Remove water temperature regulator (1) .
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20. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01375549
1. Install water temperature regulator (1) . Install housing (2) and a new gasket. Install bolts
(3) . Connect hose (5) and tighten clamp (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:53:24 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 20 14:54:20 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D LRR EXCAVATOR DHE
Configuration: 320D LRR Excavator DHE00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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26. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
2/3(W)
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2020/10/20
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