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                               Industrial	
  Products	
  
                                 Preliminary	
  Data	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
	
  
                                                            September	
  2012	
  
	
  
	
  
	
  

       FilterMag 13260 W. Foxfire Drive, Suite 7, Surprise, AZ 85378	
  
Preliminary	
  Industrial	
  Data	
  
	
  
	
  
	
  
Field	
  Data	
  –	
  Off	
  Road	
  Equipment	
  
	
  
	
  
980G	
  Loader	
  #1	
  -­‐	
  16,248	
  total	
  hours	
  (3406	
  Engine)	
  used	
  at	
  aggregate	
  plant	
  
	
  

S.O.S.	
  recommended	
  oil	
  change	
  interval:	
  	
  300hrs.	
  
New	
  oil	
  tested	
  ISO	
  4406	
  particle	
  count:	
  	
  16/13	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  oil	
  filter	
  at	
  oil	
  change	
  
300	
  hour	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  16/12	
  
	
  

Conclusion:	
  Oil	
  change	
  interval	
  could	
  safely	
  be	
  extended.	
  
	
  
	
  
980G	
  Loader	
  #2	
  –	
  27,778	
  total	
  hours	
  (3406	
  Engine)	
  used	
  in	
  heavy	
  construction	
  
	
  

Time	
  on	
  oil	
  change:	
  	
  unknown.	
  
Used	
  oil	
  tested	
  ISO	
  4406	
  particle	
  count:	
  	
  25/20	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  oil	
  filter	
  	
  (Oil	
  NOT	
  changed)	
  
20	
  hours	
  later	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  22/19	
  
	
  

Conclusion:	
  Wear	
  causing	
  particle	
  count	
  reduced	
  by	
  87%	
  with	
  only	
  20	
  hours	
  of	
  
FilterMag	
  use.	
  (equates	
  to	
  at	
  least	
  a	
  200%	
  increase	
  in	
  remaining	
  engine	
  life)	
  
	
  
	
  
777F	
  Haul	
  Truck	
  	
  -­‐	
  5,040	
  total	
  hours	
  (C32	
  Engine)	
  used	
  at	
  surface	
  mine	
  
	
  

Recommended	
  service	
  interval:	
  	
  500hrs.	
  
New	
  oil	
  tested	
  ISO	
  4406	
  particle	
  count:	
  	
  19/15	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  each	
  oil	
  filter	
  (2	
  total)	
  at	
  oil	
  change	
  	
  
500	
  hour	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  19/14	
  
	
  

Conclusion:	
  Oil	
  remained	
  as	
  clean	
  as	
  new	
  oil	
  after	
  500	
  hours	
  of	
  operation.	
  
	
  
	
  
	
  
	
                                 	
  




	
  	
  	
  ©	
  FilterMag,	
  Inc.	
  2012	
  	
  	
  	
  	
     Confidential	
  	
  	
                              Page	
  2	
  
	
  
Field	
  Data	
  –	
  On	
  Road	
  Equipment	
  
	
  
	
  
Dump	
  Trucks	
  –	
  (Cummins	
  Diesel	
  Engines)	
  used	
  for	
  aggregate	
  deliveries	
  
	
  

Truck	
  #1	
  (no	
  FilterMag)	
  tested	
  at	
  741	
  miles	
  on	
  oil	
  change:	
  	
  	
  	
  	
  	
  21/19	
  
Truck	
  #2	
  (no	
  FilterMag)	
  tested	
  at	
  937	
  miles	
  on	
  oil	
  change:	
  	
  	
  	
  	
  	
  21/19	
  
Truck	
  #3	
  (with	
  FilterMag)	
  tested	
  at	
  750	
  miles	
  on	
  oil	
  change:	
  	
  13/10	
  
	
  

Conclusion:	
  Wear	
  causing	
  particles	
  accumulate	
  quickly	
  without	
  FilterMag.	
  
	
  
	
  
Kenworth	
  Truck	
  –	
  188,355	
  total	
  miles	
  (Cat	
  C13	
  Engine)	
  used	
  for	
  heavy	
  equipment	
  
delivery	
  
	
  

Oil	
  change	
  interval:	
  	
  8,000	
  miles	
  
Used	
  oil	
  tested	
  at	
  oil	
  change:	
  	
  28/25	
  
New	
  oil	
  tested	
  for	
  baseline:	
  	
  	
  17/13	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  oil	
  filter	
  	
  
After	
  8,000	
  miles	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  26/21	
  
	
  

Conclusion:	
  Even	
  in	
  an	
  engine	
  producing	
  excessive	
  particles,	
  FilterMag	
  reduced	
  
the	
  particle	
  count	
  by	
  75%.	
  
	
  
	
  
Dodge	
  Truck	
  	
  -­‐	
  221,892	
  miles	
  (Cummins	
  Diesel	
  Engine)	
  Long	
  haul	
  delivery	
  
	
  

Engine	
  equipped	
  with	
  2	
  micron	
  bypass	
  filtration	
  system.	
  
New	
  oil	
  ISO	
  4406	
  particle	
  count	
  tested	
  at:	
  	
  14/10	
  
Used	
  oil	
  tested	
  after	
  7,612	
  miles	
  on	
  oil	
  change	
  ISO	
  4406	
  particle	
  count:	
  	
  17/13	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  oil	
  filter	
  (Oil	
  NOT	
  changed)	
  	
  
After	
  additional	
  7,808	
  miles	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  13/08	
  
	
  

Conclusion:	
  FilterMag	
  can	
  enhance	
  oil	
  cleanliness	
  over	
  and	
  above	
  expensive	
  
bypass	
  filtration.	
  
	
  
	
  
Chevrolet	
  Truck	
  	
  -­‐	
  65,780	
  miles	
  (Gasoline	
  Engine)	
  Sales	
  route	
  truck	
  
	
  

Engine	
  equipped	
  with	
  2	
  micron	
  bypass	
  filtration	
  system.	
  
Used	
  oil	
  tested	
  after	
  3,200	
  miles	
  on	
  oil	
  change	
  ISO	
  4406	
  particle	
  count:	
  	
  21/18	
  
1	
  FilterMag	
  CT4.9	
  installed	
  on	
  oil	
  filter	
  (Oil	
  NOT	
  changed)	
  	
  
After	
  additional	
  1,615	
  miles	
  used	
  oil	
  ISO	
  4406	
  particle	
  count:	
  	
  15/12	
  
	
  

Conclusion:	
  FilterMag	
  can	
  enhance	
  oil	
  cleanliness	
  over	
  and	
  above	
  expensive	
  
bypass	
  filtration.	
  
	
  
	
                                 	
  


	
  	
  	
  ©	
  FilterMag,	
  Inc.	
  2012	
  	
  	
  	
  	
     Confidential	
  	
  	
                                    Page	
  3	
  
	
  
Dynamometer	
  Data	
  –	
  Rebuilt	
  Engine	
  Break-­‐In	
  
	
  
	
  
Cat	
  3508	
  	
  
	
  

1	
  FilterMag	
  CT4.9	
  installed	
  on	
  each	
  oil	
  filter	
  (2	
  Total)	
  
1	
  hour	
  run	
  time	
  then	
  filters	
  removed	
  and	
  cut	
  open	
  for	
  inspection.	
  
1	
  filter	
  taken	
  to	
  lab	
  for	
  inspection	
  of	
  particles	
  captured	
  by	
  FilterMag.	
  
FilterMag	
  removed	
  from	
  filter	
  and	
  particles	
  captured	
  on	
  the	
  inside	
  wall	
  counted.	
  
Total	
  wear	
  causing	
  particles	
  captured	
  in	
  1	
  of	
  2	
  filters:	
  >	
  5	
  million	
  
	
  

Conclusion:	
  More	
  than	
  10	
  million	
  particles	
  captured	
  in	
  just	
  1	
  hour.	
  
	
  
(Additional	
  note:	
  It	
  was	
  later	
  determined	
  that	
  this	
  lab’s	
  particle	
  counter	
  had	
  maxed	
  
out	
  during	
  the	
  counting	
  process.	
  Hence	
  the	
  actual	
  number	
  of	
  particles	
  was	
  unknown	
  
but	
  greater	
  than	
  the	
  amount	
  counted.)	
  




           More	
  than	
  5	
  million	
  
           microscopic	
  particles	
  
           as	
  they	
  appear	
  to	
  the	
  
           naked	
  eye.	
  




	
  
	
  
	
  
Cat	
  3516	
  
	
  

1	
  FilterMag	
  CT4.9	
  installed	
  on	
  each	
  oil	
  filter	
  (4	
  Total)	
  
6	
  hour	
  run	
  time	
  (1	
  hour	
  full	
  load)	
  then	
  filters	
  removed	
  and	
  cut	
  open	
  for	
  inspection.	
  
1	
  filter	
  taken	
  to	
  lab	
  for	
  inspection	
  of	
  particles	
  captured	
  by	
  FilterMag.	
  
FilterMag	
  removed	
  from	
  filter	
  and	
  particles	
  captured	
  on	
  the	
  inside	
  wall	
  counted.	
  
Total	
  wear	
  causing	
  particles	
  captured	
  in	
  1	
  of	
  4	
  filters:	
  >	
  30	
  million	
  
	
  

Conclusion:	
  More	
  than	
  120	
  million	
  particles	
  captured	
  in	
  just	
  6	
  hours.	
  
	
  
(Additional	
  note:	
  The	
  methodology	
  used	
  during	
  this	
  total	
  particle	
  count	
  was	
  altered	
  
from	
  the	
  first	
  lab’s	
  method	
  to	
  ensure	
  the	
  particle	
  counter	
  did	
  not	
  max	
  out.)	
  
	
  


	
  	
  	
  ©	
  FilterMag,	
  Inc.	
  2012	
  	
  	
  	
  	
     Confidential	
  	
  	
                                    Page	
  4	
  
	
  
Other	
  Data	
  –	
  Visual	
  
	
  
Rock	
  Crusher	
  	
  -­‐	
  Aggregate	
  Plant	
  
	
  
	
  

Custom	
  18	
  inch	
  FilterMag	
  device	
  suspended	
  inside	
  lubricating	
  oil	
  reservoir	
  for	
  24	
  
hours:	
  
	
  
	
  

                                       	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  Before	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  	
  After	
  




                                                             	
  
        (Note:	
  Easily	
  cleanable	
  FilterMag	
  systems	
  are	
  available	
  for	
  reservoir	
  applications.)	
  
                                                          	
  
                                                          	
  
                                                          	
  
       Specialized	
  products	
  are	
  also	
  available	
  for	
  Hydraulic	
  Systems,	
  Transmissions,	
  
                         Final	
  Drives	
  and	
  various	
  gearbox	
  installations.	
  
	
  




	
  	
  	
  ©	
  FilterMag,	
  Inc.	
  2012	
  	
  	
  	
  	
                                                                                                         Confidential	
  	
  	
                                                                                                     Page	
  5	
  
	
  

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Fm industrial data summary 2012

  • 1.     ®             Industrial  Products   Preliminary  Data                         September  2012         FilterMag 13260 W. Foxfire Drive, Suite 7, Surprise, AZ 85378  
  • 2. Preliminary  Industrial  Data         Field  Data  –  Off  Road  Equipment       980G  Loader  #1  -­‐  16,248  total  hours  (3406  Engine)  used  at  aggregate  plant     S.O.S.  recommended  oil  change  interval:    300hrs.   New  oil  tested  ISO  4406  particle  count:    16/13   1  FilterMag  CT4.9  installed  on  oil  filter  at  oil  change   300  hour  used  oil  ISO  4406  particle  count:    16/12     Conclusion:  Oil  change  interval  could  safely  be  extended.       980G  Loader  #2  –  27,778  total  hours  (3406  Engine)  used  in  heavy  construction     Time  on  oil  change:    unknown.   Used  oil  tested  ISO  4406  particle  count:    25/20   1  FilterMag  CT4.9  installed  on  oil  filter    (Oil  NOT  changed)   20  hours  later  used  oil  ISO  4406  particle  count:    22/19     Conclusion:  Wear  causing  particle  count  reduced  by  87%  with  only  20  hours  of   FilterMag  use.  (equates  to  at  least  a  200%  increase  in  remaining  engine  life)       777F  Haul  Truck    -­‐  5,040  total  hours  (C32  Engine)  used  at  surface  mine     Recommended  service  interval:    500hrs.   New  oil  tested  ISO  4406  particle  count:    19/15   1  FilterMag  CT4.9  installed  on  each  oil  filter  (2  total)  at  oil  change     500  hour  used  oil  ISO  4406  particle  count:    19/14     Conclusion:  Oil  remained  as  clean  as  new  oil  after  500  hours  of  operation.                  ©  FilterMag,  Inc.  2012           Confidential       Page  2    
  • 3. Field  Data  –  On  Road  Equipment       Dump  Trucks  –  (Cummins  Diesel  Engines)  used  for  aggregate  deliveries     Truck  #1  (no  FilterMag)  tested  at  741  miles  on  oil  change:            21/19   Truck  #2  (no  FilterMag)  tested  at  937  miles  on  oil  change:            21/19   Truck  #3  (with  FilterMag)  tested  at  750  miles  on  oil  change:    13/10     Conclusion:  Wear  causing  particles  accumulate  quickly  without  FilterMag.       Kenworth  Truck  –  188,355  total  miles  (Cat  C13  Engine)  used  for  heavy  equipment   delivery     Oil  change  interval:    8,000  miles   Used  oil  tested  at  oil  change:    28/25   New  oil  tested  for  baseline:      17/13   1  FilterMag  CT4.9  installed  on  oil  filter     After  8,000  miles  used  oil  ISO  4406  particle  count:    26/21     Conclusion:  Even  in  an  engine  producing  excessive  particles,  FilterMag  reduced   the  particle  count  by  75%.       Dodge  Truck    -­‐  221,892  miles  (Cummins  Diesel  Engine)  Long  haul  delivery     Engine  equipped  with  2  micron  bypass  filtration  system.   New  oil  ISO  4406  particle  count  tested  at:    14/10   Used  oil  tested  after  7,612  miles  on  oil  change  ISO  4406  particle  count:    17/13   1  FilterMag  CT4.9  installed  on  oil  filter  (Oil  NOT  changed)     After  additional  7,808  miles  used  oil  ISO  4406  particle  count:    13/08     Conclusion:  FilterMag  can  enhance  oil  cleanliness  over  and  above  expensive   bypass  filtration.       Chevrolet  Truck    -­‐  65,780  miles  (Gasoline  Engine)  Sales  route  truck     Engine  equipped  with  2  micron  bypass  filtration  system.   Used  oil  tested  after  3,200  miles  on  oil  change  ISO  4406  particle  count:    21/18   1  FilterMag  CT4.9  installed  on  oil  filter  (Oil  NOT  changed)     After  additional  1,615  miles  used  oil  ISO  4406  particle  count:    15/12     Conclusion:  FilterMag  can  enhance  oil  cleanliness  over  and  above  expensive   bypass  filtration.              ©  FilterMag,  Inc.  2012           Confidential       Page  3    
  • 4. Dynamometer  Data  –  Rebuilt  Engine  Break-­‐In       Cat  3508       1  FilterMag  CT4.9  installed  on  each  oil  filter  (2  Total)   1  hour  run  time  then  filters  removed  and  cut  open  for  inspection.   1  filter  taken  to  lab  for  inspection  of  particles  captured  by  FilterMag.   FilterMag  removed  from  filter  and  particles  captured  on  the  inside  wall  counted.   Total  wear  causing  particles  captured  in  1  of  2  filters:  >  5  million     Conclusion:  More  than  10  million  particles  captured  in  just  1  hour.     (Additional  note:  It  was  later  determined  that  this  lab’s  particle  counter  had  maxed   out  during  the  counting  process.  Hence  the  actual  number  of  particles  was  unknown   but  greater  than  the  amount  counted.)   More  than  5  million   microscopic  particles   as  they  appear  to  the   naked  eye.         Cat  3516     1  FilterMag  CT4.9  installed  on  each  oil  filter  (4  Total)   6  hour  run  time  (1  hour  full  load)  then  filters  removed  and  cut  open  for  inspection.   1  filter  taken  to  lab  for  inspection  of  particles  captured  by  FilterMag.   FilterMag  removed  from  filter  and  particles  captured  on  the  inside  wall  counted.   Total  wear  causing  particles  captured  in  1  of  4  filters:  >  30  million     Conclusion:  More  than  120  million  particles  captured  in  just  6  hours.     (Additional  note:  The  methodology  used  during  this  total  particle  count  was  altered   from  the  first  lab’s  method  to  ensure  the  particle  counter  did  not  max  out.)          ©  FilterMag,  Inc.  2012           Confidential       Page  4    
  • 5. Other  Data  –  Visual     Rock  Crusher    -­‐  Aggregate  Plant       Custom  18  inch  FilterMag  device  suspended  inside  lubricating  oil  reservoir  for  24   hours:                                                                  Before                                                        After     (Note:  Easily  cleanable  FilterMag  systems  are  available  for  reservoir  applications.)         Specialized  products  are  also  available  for  Hydraulic  Systems,  Transmissions,   Final  Drives  and  various  gearbox  installations.          ©  FilterMag,  Inc.  2012           Confidential       Page  5