Kawasaki 67 tm7 wheel loader service repair manual (62j1 8001 and up； 65j5-8001 and up)

©2015 KCM Corporation. All rights reserved. Printed in Japan (K)
( オセアニア用 )
93207-01080
September 2015
SHOP MANUAL
WHEEL LOADER
62Z7/67Z7/
67TM7
General Information
Function & Structure
Powered by ISUZU 4HK1 Engine
Serial No. 62J1-8001 and up
65J5-8001 and up
General
Information
62Z7/67Z7/67TM7
SHOP
MANUAL
93207-01080
Function
&
Structure

93207-01080
September 2015
62Z7/67Z7/67TM7
SHOP MANUAL (Function & Structure)
INTRODUCTION........................................................................................................................... IN-01~02
Symbol and Abbreviation...............................................................................................................SY-1~2
SECTION 1 GENERAL
Group 1 Specifications ..........................................................................................................T1-1-1
Group 2 Component Layout..................................................................................................T1-2-1
Group 3 Component Specifications ......................................................................................T1-3-1
SECTION 2 SYSTEM
Group 1 Controller.................................................................................................................T2-1-1
Group 2 Control System........................................................................................................T2-2-1
Group 3 ECM System ...........................................................................................................T2-3-1
Group 4 Hydraulic System ....................................................................................................T2-4-1
Group 5 Electrical System.....................................................................................................T2-5-1
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device...........................................................................................................T3-1-1
Group 2 HST Motor...............................................................................................................T3-2-1
Group 3 Multiple Control Valve .............................................................................................T3-3-1
Group 4 Fan Motor and Fan Valve........................................................................................T3-4-1
Group 5 Steering Valve .........................................................................................................T3-5-1
Group 6 Priority Valve ...........................................................................................................T3-6-1
Group 7 Pilot Valve................................................................................................................T3-7-1
Group 8 Brake Charge Valve ................................................................................................T3-8-1
Group 9 Manifold Valve.........................................................................................................T3-9-1
Group 10 Transmission.........................................................................................................T3-10-1
Group 11 Axle .......................................................................................................................T3-11-1
Group 12 Brake Valve ...........................................................................................................T3-12-1
Group 13 Ride Control Valve ................................................................................................T3-13-1
Group 14 Others....................................................................................................................T3-14-1
DIAGRAMS
Electrical Connection Diagram
Wiring Diagrams
Hydraulic Circuit Diagram
All information, illustrations and specifications in this manual are based on the latest product information available at the
time of publication. The right is reserved to make changes at any time without notice.

INTRODUCTION
IN-01
To The Reader
Additional References
Manual Composition
Page Number
This manual is written for an experienced technician to
provide technical information needed to maintain and
repair this machine.
 Be sure to thoroughly read this manual for correct
product information and service procedures.
Please refer to the other materials (operation and
maintenance manual, parts catalog, engine technical
material, Kawasaki shop materials, etc.) in addition to this
manual.
Our shop manuals consist of the Technical Manual, the
Workshop Manual and the Engine Manual.
 Information included in the Technical Manual:
Technical information needed for machine pre-delivery
and delivery, operation and activation of all devices
and systems, operational performance tests, and
troubleshooting procedures.
Each page has a number, located on the center lower part
of the page, and each number contains the following
information:
Example:
 Technical Manual: T 1-3-5
T Technical Manual
1 Section Number
3 Group Number
5 Consecutive Page Number for Each Group
 Information included in the Workshop Manual:
Technical information needed for maintenance and
repair of the machine, tools and devices needed for
maintenance and repair, maintenance standards, and
removal / installation and assembly / disassembly
procedures.
 Information included in the Engine Manual:
Technical information needed for machine pre-delivery
and delivery and maintenance and repair of the machine,
operation and activation of all devices and systems,
troubleshooting and assembly / disassembly procedures.
 Workshop Manual: W 1-3-2-5
W Workshop Manual (Disassembly & Reassembly)
1 Section Number
3 Group Number
2 Sub Group Number
5 Consecutive Page Number for Each Group

INTRODUCTION
IN-02
Safety Alert Symbol and Headline Notations
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the potential
for personal injury of machine damage.
dThis is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention to
component/part weights.
To avoid injury and damage, be sure to use appropriate
lifting techniques and equipment when lifting heavy
parts.
dCAUTION:
Indicated potentially hazardous situation which could, if
not avoided, result in personal injury or death.
IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
fNOTE:
Indicates supplementary technical information.
Units Used
Quantity To Convert From Into Multiply By
Length mm in 0.03937
mm ft 0.003281
Volume L US gal 0.2642
L US qt 1.057
m3
yd3
1.308
Weight kg lb 2.205
Force N kgf 0.10197
N lbf 0.2248
Torque N·m kgf·m 0.10197
Pressure MPa kgf/cm2
10.197
MPa psi 145.0
Power kW PS 1.360
kW HP 1.341
Temperature °C °F °C×1.8+32
Velocity km/h mph 0.6214
min-1
rpm 1.0
Flow rate L/min US gpm 0.2642
mL/rev cc/rev 1.0
fNOTE: The numerical value in this manual might be
different from the above-mentioned table.
SI Units (International System of Units) are used in this
manual. MKSA (Meter, Kilogram, Second, Ampere) system
units and English units are also indicated in parentheses
just behind SI units.
Example: 24.5 MPa (250 kgf/cm2
, 3560 psi)
A table for conversion from SI units to other system units
is shown below for reference purposes.

Symbol and Abbreviation
SY-2
Symbol /
Abbreviation
Name Explanation
T/M Transmission Transmission
S/M Shop Manual Shop manual (Function and Structure, Operational
Performance Test / Troubleshooting, Disassembly and
Reassembly).
MC Main Controller Main controller. MC controls the engine, pump, and valve
according to the machine operating condition.
ECM Engine Control Module Engine controller. ECM controls fuel injection amount
according to the machine operating condition.
VGS
VGT
Variable Geometry System controller
Variable Geometry Turbo controller
Variable turbo controller. VGS is an exhaust turbo charged
system to supercharge the exhaust energy while running
the engine at slow idle speed. VGS optimizes the turbine
rotation, improves the performance at slow-speed torque
and the acceleration, reduces fuel consumption, and reduces
particulate matter (PM) by adjusting the nozzle opening of
turbine housing.
HST
Controller
Hydrostatic Transmission Controller Hydrostatic transmission controller. Hydraulic pump and
motors drive the clutch where all power is transmitted by
hydraulic fluid. HST controller controls the transmission, HST
pump and HST motors according to the machine operating
condition.
GSM Global System for Mobile communications
controller
Communication controller. GSM is a type of wireless
communication system, is used in more than on 100
countries around Europe and Asia, and becomes the factual
global standards of the mobile telephone.
GPS Global Positioning System Global positioning system.
CAN Controller Area Network CAN communication. CAN is a serial communications
protocol internationally-standardized by ISO (International
Organization for Standardization).
A/C Air Conditioner Air conditioner.
OPT Option Optional component.
MPDr. Maintenance Pro Dr. MPDr. is software that troubleshooting, monitoring, and
adjustment.
A/I, A/S Auto-idling Stop Auto-idling stop function
WU Warming-Up Warming-up.
Li Low (Slow) Idle Slow idle engine speed.
ATT Attachment Attachment.

SY-2
Symbol /
Abbreviation
Name Explanation
DPF Diesel Particulate Filter DPF is a filter which removes particulate matter (PM)
including the toxic substance of exhaust gas of the diesel
engine. Exhaust particulate removal equipment.
DPD Diesel Particulate Diffuser DPD is an exhaust emission control system, a type of DPF,
which cleans up particulate matter (PM) of diesel engine
exhaust gas. DPD is a ceramic filter which traps and filters
PM of exhaust gas. DPD burns up accumulated PM when PM
increases and regenerates the filter.
DOC Diesel Oxidation Catalyst Oxidation catalyst for the diesel engine. Diesel oxidation
catalyst oxidizes unburnt fuel and raises exhaust
temperature.
CSF Catalyzed Soot Filter Filter. The filter traps, burns, and remove particulate matter
(PM) by using high-temperature-exhaust gas with diesel
oxidation catalyst. Catalyst is applied onto the filter. This
advances PM burning.
PM Particulate Matter Particulate matter in gas
EGR Exhaust Gas Recirculation The EGR control re-circulates a part of exhaust gas in the
intake manifold and combines it with intake-air. Therefore,
combustion temperature is lowered and generation of oxide
of nitrogen (NOx) is controlled.

62Z7/67Z7/67TM7 (OCE)
Group 1 Specifications
Specifications (62Z7/67Z7)...............................................T1-1-1
Specifications (67TM7).......................................................T1-1-2
Group 2 Component Layout
Main Component Layout (Overview)...........................T1-2-1
Main Component Layout (Hydraulic System)............T1-2-3
Main Component Layout (Travel System)...................T1-2-5
Electrical System (Overview)...........................................T1-2-6
Electrical System (Cab).......................................................T1-2-7
Front Console...................................................................T1-2-8
Right Console...................................................................T1-2-9
Rear Console..................................................................T1-2-11
Monitor Panel................................................................T1-2-12
Engine....................................................................................T1-2-13
Exhaust Filter.......................................................................T1-2-15
HST Pump, 4-Gear Pump Unit.......................................T1-2-16
Transmission, HST Motor.................................................T1-2-17
Control Valve.......................................................................T1-2-17
Manifold Valve.....................................................................T1-2-18
Brake Charge Valve............................................................T1-2-18
Fan Valve (for One Direction Rotation).......................T1-2-19
Fan Valve (with Fan Reverse Rotation).......................T1-2-19
Ride Control Valve..............................................................T1-2-20
Secondary Steering Block (Option).............................T1-2-21
Secondary Steering Pump (Option)............................T1-2-21
Solenoid Valve (In Front Chassis)..................................T1-2-22
Group 3 Component Specifications
Engine......................................................................................T1-3-1
Engine Performance Curve (4HK1XZWT-01)........T1-3-4
Engine Accessories..............................................................T1-3-5
Hydraulic Component........................................................T1-3-7
Electrical Component.......................................................T1-3-12
SECTION 1
GENERAL
CONTENTS

T1-1-1
SECTION 1 GENERAL
Specifications (62Z7/67Z7)
Model - 62Z7 67Z7
Bucket Capacity: heaped m3
(Y3
) *2.1 (2.75) *2.4 (3.14)
Operating Weight kg (lb) 11060 (24383) 11980 (26411)
Tipping Load (Full Turn) kg (lb) 7900 (17417) 8880 (19577)
Engine ISUZU 4HK1 ISUZU 4HK1
A: Overall Length mm (in) 7135 (281) 7430 (292.5)
B: Overall Width (Bucket) mm (in) 2560 (100.8) 2560 (100.8)
C: Overall Height mm (in) 3265 (128.5) 3265 (128.5)
D: Wheel Base mm (in) 3000 (118) 3000 (118)
E: Tread mm (in) 1930 (76) 1930 (76)
F: Ground Clearance mm (in) 430 (17) 430 (17)
G: Bucket Hinge Height mm (in) 3805 (150) 3835 (151)
H: Dumping Clearance (45 °) mm (in) 2810 (110.6) 2800 (110.2)
I: Dumping Reach (45 °) mm (in) 840 (33.1) 960 (37.8)
R1: Minimum Rotation Radius mm (in) 5085 (200) 5085 (200)
R2: Minimum Rotation Radius mm (in) 5900 (232.3) 5950 (234.3)
Travel Speed Forward/Reverse km/h (mph) 39 (24.2)/39 (24.2) 39 (24.2)/39 (24.2)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 40 40
Tire Size - 20.5-25-12PR (L2) 20.5-25-12PR (L2)
fNOTE:

* BOC (Bolt-On Cutting Edge)

These specifications are subject to change without notice.
B
G
C
40°
R2
R1
E
H
45°
I
F
D
A
MNDF-12-001

T1-1-2
SECTION 1 GENERAL
Specifications (67TM7)
Model Quick Coupler General Purpose (Stock Pile)
Bucket Capacity: heaped m3
(Y3
) 2.1 (2.8) 2.4 (3.1)
Operating Weight kg (lb) 12730 (28065) 12470 (27495)
Tipping Load (Full Turn) kg (lb) 7100 (15655) 7830 (17265)
Engine ISUZU 4HK1 ISUZU 4HK1
A: Overall Length mm (in) 7840 (309) 7680 (302)
B: Overall Width (Bucket) mm (in) 2560 (101) 2560 (101)
C: Overall Height mm (in) 3265 (128.5) 3265 (128.5)
D: Wheel Base mm (in) 3000 (118) 3000 (118)
E: Tread mm (in) 1930 (76) 1930 (76)
F: Ground Clearance mm (in) 430 (17) 430 (17)
G: Bucket Hinge Height mm (in) 3970 (156) 3970 (156)
H: Dumping Clearance (45°) mm (in) 2705 (106.5) 2820 (111)
I: Dumping Reach (45°) mm (in) 1350 (53) 1245 (49)
Travel Speed Forward/Reverse km/h (mph) 39 (24.2)/39 (24.2) 39 (24.2)/39 (24.2)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 40 40
Tire Size - 20.5-25-12PR (L2) 20.5-25-12PR (L2)
fNOTE:  * BOC (Bolt-On Cutting Edge)
 These specifications are subject to change without notice.
50°
B
G
C
40°
R2
R1
E
H
45°
I
F
D
A
MNDF-12-003

T1-2-1
SECTION 1 GENERAL
6
1
2
3
7
8
9
5
4
Main Component Layout (Overview)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Head Light (Turn Signal Light/
Hazard Light/Clearance Light)
(2 used)
5- Front Work Light (2 used)
6- Cab
7- Lift Arm Cylinder (2 used)
8- Lift Arm
9- Bucket Link
10- Hydraulic Oil Tank
11- Rear Combination Light (Turn
Signal/Hazard Light/Clearance
Light/Brake Light/Backup
Light) (2 used)
12- Rear Work Light (2 used)
TNDF-01-02-001
12
11 10 TNDF-01-02-002

T1-2-2
SECTION 1 GENERAL
1
2
3
7
12
13
8
9
 67TM7 Only
1- Bucket
2- Bell Crank (Lever) (2 used)
3- Bucket Cylinder (2 used)
7- Lift Arm Cylinder (2 used)
8- Lift Arm
9- Bucket Link (2 used)
12- Link (2 used)
13- Guide (2 used)
14- Quick Coupler Cylinder
15- Quick Coupler
14
15
TNDF-01-02-022
TNDF-01-02-021

T1-2-3
SECTION 1 GENERAL
1- Ride Control Valve
2- Steering Valve
3- Pilot Valve
4- Auxiliary Pilot Valve (Option)
5- Priority Valve
6- Hydraulic Oil Tank
7- Air Cleaner
8- Exhaust Filter
9- Fan Motor
10- Oil Cooler
11- Radiator
12- Intercooler
13- Fuel Tank
14- Fan Valve
15- Coolant Reservoir
16- Engine
17- HST Pump
18- 4-Gear Pump Unit
19- Manifold Valve
20- Transmission Oil Filter
21- HST Charge Filter
22- Brake Charge Valve
23- Service Brake Accumulator
24- Secondary Steering Pump
(Option)
25- Pilot Filter
26- Brake Valve
27- Control Valve
28- Ride Control Accumulator
Main Component Layout (Hydraulic System)
1 2 3 4 5 6 7
8
9
12
28
27
26
25
24
22
21
20
19 18 17 16 15 14 13
10
11
23
TNDF-01-02-003

T1-2-4
SECTION 1 GENERAL
b
a
29 30
 67TM7 Only
29- Bucket Regenerative Selector
Valve
30- Bucket Regenerative Valve
a- Front Side of Machine b- Front Frame
TNDF-01-02-023

T1-2-5
SECTION 1 GENERAL
1- Front Axle
2- Steering Cylinder
3- HST Motor 1
4- Transmission
5- Rear Propeller Shaft
6- Rear Axle
7- Steering Accumulator
8- HST Motor 2
9- Front Propeller Shaft
Main Component Layout (Travel System)
1 2 3 4 5
7 6
2
9
8
TNDF-01-02-010

T1-2-6
SECTION 1 GENERAL
1- Horn
2- Lift Arm Proximity Switch, Lift
Arm Angle Sensor (Option)
3- MAF
4- Air Cleaner Restriction Switch
5- Reverse Buzzer
6- Battery
7- Fuel Level Sensor
8- Battery Relay
9- Fusible Link (100A) (2 Used)
10- Fusible Link A (65A) / Fusible
Link B (65A)
11- Glow Plug Relay
12- Starter Relay 1
13- Hydraulic Oil Level Switch
14- Hydraulic Oil Temperature
Sensor
15- Bucket Proximity Switch
a- Electrical System (Cab) (Refer
to T1-2-7)
b- Exhaust Filter (Refer to T1-2-
15)
Electrical System (Overview)
a
b
1 2 3 4
6
7
8
9
10
11
12
13
14
15
5 6
TNDF-01-02-011

T1-2-7
SECTION 1 GENERAL
1- Radio
2- Upper Switch Panel (Option)
3- Speaker
4- Rear Wiper Motor
5- Accelerator Pedal Sensor
6- Brake Angle Sensor
7- Brake Light Switch
8- Front Wiper Motor
9- Air Conditioner Controller
10- Front Wiper (1) Relay (WR1)
11- Front Wiper (2) Relay (WR2)
12- GSM (OPT) / GPS (OPT)
13- Flasher Relay
14- MC (Main Controller)
15- HST Controller
a- Components Related with
Front Console (Refer to T1-2-8)
b- Components Related with
Right Console (Refer to T1-2-9)
c- Rear Console (Refer to T1-2-11)
Electrical System (Cab)
11
10
Detail D
TNDB-01-02-032
Detail E
TNDB-01-02-029
b
c
3
2
1
9
8
D
a
7 6 5
4
E
12
14 15
13
TNDF-05-04-002

T1-2-8
SECTION 1 GENERAL
1- Air Conditioner Front Vent
2- Hazard Light Switch
3- Work Light Switch
4- Parking Brake Switch
5- Neutral Lever Lock (Forward /
Reverse Lever)
6- Steering Wheel
7- Monitor Panel
8- Horn Switch
9- Accelerator Pedal
10- Brake / Declutch Pedal
(Interlocked)
11- Front / Rear Wiper Switch
12- Forward / Reverse Lever / Shift
Switch
13- Steering Column Tilt Pedal
14- Tilt, Telescopic Lever
15- Turn Signal Lever / Light
Switch / Dimmer Switch
16- Key Switch
17- 1st Speed Limit Switch
18- Auto Idling Stop Switch (Not
Used)
19- Auxiliary
20- Auxiliary
21- Ash Tray
22- Cigar Lighter
Front Console
1 2 3 4 5 6 7 8 1
9
10 MNDB-01-001
12
11
14 13 MNDB-01-002
15 16
21
22
17
18
19
20
MNDB-01-003

T1-2-9
SECTION 1 GENERAL
21
22
1
2
3 4 5
6
8
7
9
10
11
12
13
14
15
16
17
19
20
18
MNDB-01-005 MNEC-01-044
1- Forward / Reverse Switch
(Option)
2- Multi-Function Joystick Lever
3- Auxiliary
4- Auxiliary
5- Auxiliary Control Lever
(Option)
6- Control Lever Lock Switch
7- Creep Switch (Option)
8- Traction Control Switch
9- Power Mode Switch
10- Forward / Reverse Selector
Switch (Option)
11- Fan Reverse Rotation Switch
12- Auxiliary
13- Auxiliary
14- Secondary Steering Operation
Check Switch (Option)
15- Exhaust Filter Switch
16- Lift Arm Auto Lever Switch
(Upward Set)
(Downward Set)
18- Ride Control Switch
19- Armrest Adjust Handle
20- Armrest Adjustment
21- Auxiliary
22- Horn Switch (Under the Lever)
Right Console
 Multi-Function Joystick Type

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T1-2-10
SECTION 1 GENERAL
1- * Bucket Control Lever
2- * Lift Arm Control Lever
3- * Auxiliary Control Lever
(Option)
4- Forward/Reverse Switch
(Option)
5- Control Lever Lock Switch
6- Creep Switch (Option)
7- Traction Control Switch
8- Power Mode Switch
9- Forward/Reverse Selector
Switch (Option)
10- Fan Reverse Rotation Switch
11- Auxiliary
12- Quick Coupler Switch
(62/67Z7: Option, 67TM7:
Standard)
13- Secondary Steering Operation
Check Switch (Option)
14- Exhaust Filter Switch
(Upward Set)
(Downward Set)
17- Ride Control Switch
18- Armrest Adjust Handle
19- Armrest Adjustment
20- Horn Switch
20
1 (3)*
2 (1)*
3 (2)*
4
5
6
8
7
9
10
11
12
13
14
15
16
17
19 18 MNDB-01-004 MNEC-01-042
 Fingertip Control Type
fNOTE: * The location of control levers may be changed
depending on the specification.

T1-2-11
SECTION 1 GENERAL
1- Fuse Box B
2- Fuse Box A
3- MPDr. Connector
4- Main Relay
5- Fuel Pump Relay
6- Back Buzzer Relay
7- Starter Cut Relay
8- Head Light Relay (Left) (A-R1)
9- Head Light Relay (Right) (A-R2)
10- High Beam Relay (A-R3)
11- Bucket Leveler Relay (A-R4)
12- Lift Arm Kickout Relay (A-R5)
13- Work Light (Front) Relay (A-R6)
14- Work Light (Rear) Relay (A-R7)
15- Right Turn Signal Light Relay
(A-R8)
16- Horn Relay (A-R9)
17- Secondary Steering Relay
(Option)(A-R10)
18- Parking Brake Relay 1 (B-R1)
19- Parking Brake Relay 2 (B-R2)
20- Control Lever Lock Relay (B-R3)
21- Brake Light Relay (B-R4)
22- Load Dump Relay (B-R5)
23- Neutral Relay (B-R6)
24- Left Turn Signal Light Relay
(B-R7)
25- Front Washer Relay (B-R8)
26- Rear Wiper Relay (B-R9)
27- Rear Washer Relay (B-R10)
28- Relay Box A
29- Relay Box B
Rear Console
11 10 9 8
1
3 28
4
5
6
7
29
2
12
17
22
27
16
21
26
15
20
25
14
19
24
13
18
23
TNED-01-02-009

T1-2-12
SECTION 1 GENERAL
Monitor Panel
1 2 3 4 5 6 7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
19
34
35
36
37
38
39
40
MNDB-01-034
1- Left Turn Signal Light Indicator
2- High Beam Indicator
3- Work Light Indicator
4- Right Turn Signal Light
Indicator
5- Exhaust Filter Warning
Indicator
6- Exhaust Filter Regeneration
Inhibit Indicator
7- Service Indicator
8- Maintenance Indicator
9- Parking Brake Indicator
10- Clearance Light Indicator
11- Control Lever Lock Indicator
12- (Unused)
13- Brake Oil Low Pressure
Indicator
14- (Unused)
15- Secondary Steering Indicator
(Option)
16- Low Steering Oil Pressure
Indicator (Option)
17- Seat Belt Indicator
18- Discharge Warning Indicator
19- Fuel Gauge
20- Power Mode Indicator
21- Monitor Display Selection
Switch
22- Exhaust Filter Regeneration
Inhibit Indicator
Switch (Up)
24- Preheat Indicator
Switch (Down)
26- Forward/Reverse Selector
Switch Indicator (Option)
27- Monitor Display
28- Fan Reverse Rotation Indicator
29- Engine Warning Indicator
30- Overheat Indicator
31- Coolant Temperature Gauge
32- Engine Oil Low Pressure
Indicator
33- Air Filter Restriction Indicator
34- Fuel Filter Restriction Indicator
35- Water Separator Indicator
(Option)
36- Hydraulic Oil Level Indicator
37- (Unused)
38- HST Warning Indicator
39- HST Oil Temperature Indicator
40- HST Oil Temperature Gauge

Kawasaki 67 tm7 wheel loader service repair manual (62j1 8001 and up； 65j5-8001 and up)

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Kawasaki 67 tm7 wheel loader service repair manual (62j1 8001 and up； 65j5-8001 and up)