Kawasaki 90 z7 wheel loader service repair manual

©2017 KCM Corporation. All rights reserved. Printed in Japan (K)
（アメリカ用）
93213-00593
June 2017
SHOP MANUAL
WHEEL LOADER
90Z7/92Z7
General Information
Function & Structure
Powered by HINO E13C-VV ENGINE
Serial No. 90H1-5001 and up
92H1-5001 and up
General
Information
90Z7/92Z7
SHOP
MANUAL
93213-00593
Function
&
Structure

93213-00603
June 2017
SHOP MANUAL
WHEEL LOADER
90Z7/92Z7
Operational Performance Test
Troubleshooting
Powered by HINO E13C-VV ENGINE
Operational
Performance
Test
90Z7/92Z7
SHOP
MANUAL
93213-00603
Troubleshooting

SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Function & Structure)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
90Z7/92Z7 F&S
93213-00593
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Control Valve
Group 3 Cooling Fan System
Group 4 Steering Pilot Valve
Group 5 Steering Valve
Group 6 Pilot Valve
Group 7 Charging Circuit
Group 8 Drive Unit
Group 9 Axle
Group 10 Brake Valve
Group 11 Others

SECTION AND GROUP
CONTENTS
SHOP MANUAL
(Troubleshooting)
All information, illustrations and
specifications in this manual are based on
the latest product information available
at the time of publication. The right is
reserved to make changes at any time
without notice.
90Z7/92Z7(US)Trbl
SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Performance Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Monitor
Group 3 e-Service
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Air Conditioner
93213-00603

93213-00652
September 2017
SHOP MANUAL
HINO DIESEL ENGINE
E13C-VV
General Information
Engine Diagnosis
(For Kawasaki Wheel Loaders 90Z7 and 92Z7)
92H1-5001 and up
General
Information
E13C-VV
(90/92Z7)
SHOP
MANUAL
93213-00652
Engine
Diagnosis

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
GENERAL
STANDARD VALUE
ENGINE MOUNTING/DISMOUNTING
FUEL SYSTEM
EMISSION CONTROL
ELECTRICAL
INTAKE
ENGINE MECHANICAL
EXHAUST
COOLING
LUBRICATION
STARTING AND CHARGING
TURBOCHARGER
FAILURE DIAGNOSIS FOR EACH ENGINE STATUS
ENGINE DIAGNOSIS CODE
PARTS TO BE PREPARED
AIR COMPRESSOR
For your information:
This documentation does not contain any descriptions in
regard to the hatched part
"15. Air Compressor".

IN-01
INTRODUCTION
To The Reader
Additional References
Manual Composition
Page Number
This manual is written for trained and skilled technicians
to provide technical information needed to maintain and
repair this machine.
 Be sure to thoroughly read this manual for correct
product information and service procedures.
Please refer to the other materials (Operation and
Maintenance Manual, parts catalog, engine technical
material and Kawasaki Shop Manual, etc.) in addition to
this manual.
This manual consists the Technical Manual, the Workshop
Manual and the Engine Manual.
 Information included in the Technical Manual:
Technical information needed for machine pre-delivery
and delivery, operation and activation of all devices
and systems, operational performance tests, and
troubleshooting procedures.
Each page has a number, located on the center lower part
of the page, and each number contains the following
information:
Example:
 Shop Manual: T 1-3-5
T Technical Manual
1 Section Number
3 Group Number
5 Consecutive Page Number for Each Group
 Information included in the Workshop Manual:
Technical information needed for maintenance and
repair of the machine, tools and devices needed for
maintenance and repair, maintenance standards, and
removal / installation and assembly / disassembly
procedures.
 Information included in the Engine Manual:
Technical information needed for machine pre-delivery
and delivery and maintenance and repair of the engine,
operation and activation of all devices and systems,
troubleshooting and assembly / disassembly procedures.
 Workshop Manual: W 1-3-2-5
W Workshop Manual (disassembly and reassembly)
1 Section Number
3 Group Number
2 Sub Group Number
5 Consecutive Page Number for Each Group

INTRODUCTION
IN-02
Safety Alert Symbol and Headline Notations
In this manual, the following safety alert symbol and
signal words are used to alert the reader to the potential
for personal injury or machine damage.
dThis is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury.
Never fail to follow the safety instructions prescribed
along with the safety alert symbol.
The safety alert symbol is also used to draw attention to
component/part weights.
To avoid injury and damage, be sure to use appropriate
lifting techniques and equipment when lifting heavy
parts.
dCAUTION:
Indicated potentially hazardous situation which could, if
not avoided, result in personal injury or death.
IMPORTANT:
Indicates a situation which, if not conformed to the
instructions, could result in damage to the machine.
fNOTE:
Indicates supplementary technical information.
Units Used
Quantity To Convert From Into Multiply By
Length mm in 0.03937
mm ft 0.003281
Volume L US gal 0.2642
L US qt 1.057
m3
yd3
1.308
Weight kg lb 2.205
Force N kgf 0.10197
N lbf 0.2248
Torque N·m kgf·m 0.10197
Pressure MPa kgf/cm2
10.197
MPa psi 145.0
Power kW PS 1.360
kW HP 1.341
Temperature °C °F °C×1.8+32
Velocity km/h mph 0.6214
min-1
rpm 1.0
Flow rate L/min US gpm 0.2642
mL/rev cc/rev 1.0
fNOTE: The numerical value in this manual might be
different from the above-mentioned table.
SI Units (International System of Units) are used in this
manual. MKSA (Meter, Kilogram, Second, Ampere) system
units and English units are also indicated in parentheses
just behind SI units.
Example: 24.5 MPa (250 kgf/cm2
, 3560 psi)
A table for conversion from SI units to other system units
is shown below for reference purposes.

SY-1
Symbol and Abbreviation
Symbol /
Abbreviation
Name Explanation
S/M Shop Manual Shop Manual
T/C Torque Converter Torque Converter
T/M Transmission Transmission
MC Main Controller Main controller. MC controls the engine, pump, and valve
according to the machine operating condition.
ECM Engine Control Module Engine controller. ECM controls fuel injection amount
according to the machine operating condition.
VGS
VGT
Variable Geometry System controller
Variable Geometry Turbo
Variable turbo controller. VGS is an exhaust turbo charged
system to supercharge the exhaust energy while running
the engine at slow idle speed. VGS optimizes the turbine
rotation, improves the performance at slow-speed torque
and the acceleration, reduces fuel consumption, and reduces
particulate matter (PM) by adjusting the nozzle opening of
turbine housing.
CAN Controller Area Network CAN communication. CAN is a serial communications
protocol internationally-standardized by ISO (International
Organization for Standardization).
A/C
HVAC
Air Conditioner
Heating, Ventilation, and Air Conditioning
Air conditioner.
OP, OPT Option Optional component.
MPDr. Maintenance Pro Dr. MPDr. is software that troubleshooting, monitoring, and
adjustment.
A/I, A/S Auto Idling-Stop Auto idling-stop function
WU Warming-Up Warm up after starting the engine
Li Low (Slow) Idle Slow idle engine speed.
ATT Attachment Front attachment, such as bucket

SY-2
Symbol /
Abbreviation
Name Explanation
DPF Diesel Particulate Filter (Filtration) DPF is a filter which removes particulate matter (PM)
including the toxic substance of exhaust gas of the diesel
engine. Exhaust particulate removal equipment.
DPR Diesel Particulate Active Reduction System DPR moves exhaust gases through a catalyst that oxidizes
hydrocarbons to form carbon dioxide, water and a change in
temperature. DPR captures PM (soot) and burns down with
a controlled temperature and regenerates the filter.
DOC Diesel Oxidation Catalyst Oxidation catalyst for the diesel engine. Diesel oxidation
catalyst oxidizes unburned fuel and raises exhaust
temperature.
CSF Catalyzed Soot Filter Filter. The filter traps, burns, and remove particulate matter
(PM) by using high-temperature-exhaust gas with diesel
oxidation catalyst. Catalyst is applied onto the filter. This
advances PM burning.
PM Particulate Matter Particulate matter.
EGR Exhaust Gas Recirculation The EGR control re-circulates a part of exhaust gas in the
intake manifold and combines it with intake-air. Therefore,
combustion temperature is lowered and generation of oxide
of nitrogen (NOx) is controlled.

90Z7/92Z7 F&S
90Z7 Specifications............................................................T1-1-1
92Z7 Specifications............................................................T1-1-2
Weight of Main Components .........................................T1-1-3
Main Component (90Z7) (Overview)...........................T1-2-1
Main Component (90Z7)..................................................T1-2-2
Main Component (92Z7) (Overview)...........................T1-2-4
Main Component (92Z7)..................................................T1-2-5
Electric Component Layout (Overview)......................T1-2-7
Electrical System (Cab)......................................................T1-2-8
Controller and Relays...................................................T1-2-9
Right Console................................................................T1-2-10
Monitor and Switches................................................T1-2-11
Monitor Panel ...............................................................T1-2-12
Electrical System (Relays)...............................................T1-2-13
Electrical System (Around Hydraulic Oil Tank)........T1-2-14
Electrical System (Around Fuel Tank).........................T1-2-15
Engine...................................................................................T1-2-16
Exhaust Filter/Air Cleaner ..............................................T1-2-17
Hydraulic Pump.................................................................T1-2-18
Main Pump.....................................................................T1-2-18
Accessory Pump...........................................................T1-2-18
Transmission and Torque Converter Assembly......T1-2-19
Multiple Control Valve.....................................................T1-2-20
Unloader Valve (Brake Charge Valve).........................T1-2-21
Flow Regulator Valve.......................................................T1-2-21
Combination Valve...........................................................T1-2-21
Ride Control Valve (Option)...........................................T1-2-21
Steering Valve.....................................................................T1-2-22
Secondary Steering Pump (Option)...........................T1-2-22
Front Axle.............................................................................T1-2-23
Group 3 Component Specifications
Engine.....................................................................................T1-3-1
Engine Accessories.............................................................T1-3-4
Hydraulic Component.......................................................T1-3-6
Electrical Component......................................................T1-3-11
SECTION 1
GENERAL
CONTENTS

T1-1-1
SECTION 1 GENERAL
90Z7 Specifications
Bucket type Unit GSC LSC
Bucket Capacity: heaped m3
(Y3
) 4.2 (5.5) 4.7 (6.1)
Operating Weight kg (lb) 24550 (54125) 24870 (54830)
Tipping Load (Full Turn) kg (lb) 16270 (35870) 15870 (34990)
Engine HINO E13C-V V Diesel HINO E13C-V V Diesel
A: Overall Length mm (in) 9055 (356) 9140 (360)
B: Overall Width (Bucket) mm (in) 3100 (122) 3100 (122)
C: Overall Height mm (in) 3530 (139) 3530 (139)
D: Wheel Base mm (in) 3450 (136) 3450 (136)
E: Tread mm (in) 2230 (88) 2230 (88)
F: Ground Clearance mm (in) 505 (20) 505 (20)
G: Bucket Hinge Height mm (in) 4425 (174) 4425 (174)
H: Dumping Clearance (45 °) mm (in) 3075 (121) 3010 (119)
I: Dumping Reach (45 °) mm (in) 1340 (53) 1400 (55)
R1: Minimum Rotation Radius mm (in) 6270 (247) 6270 (247)
R2: Bucket Carry Position mm (in) 7340 (289) 7365 (290)
Travel Speed Forward/Reverse km/h (mph) 37.0/37.0 (23.0/23.0) 37.0/37.0 (23.0/23.0)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 37 37
Tire Size - 26.5-25-20PR (Bias) 26.5-25-20PR (Bias)
fNOTE:  BOC (Bolt-On Cutting Edge)
 These specifications are subject to change without notice.
90Z7-FK-GSC

T1-1-2
SECTION 1 GENERAL
92Z7 Specifications
Bucket type Unit GSC LSC
Bucket Capacity: heaped m3
(Y3
) 4.8 (6.3) 5.2 (6.8)
Operating Weight kg (lbs) 26840 (59170) 27090 (59725)
Tipping Load (Full Turn) kg (lbs) 17950 (39570) 17070 (37635)
Engine HINO E13C-V V Diesel HINO E13C-V V Diesel
A: Overall Length mm (in) 9275 (365) 9365 (369)
B: Overall Width (Bucket) mm (in) 3170 (125) 3170 (125)
C: Overall Height mm (in) 3530 (139) 3530 (139)
D: Wheel Base mm (in) 3550 (140) 3550 (140)
E: Tread mm (in) 2230 (88) 2230 (88)
F: Ground Clearance mm (in) 505 (20) 505 (20)
G: Bucket Hinge Height mm (in) 4525 (178) 4525 (178)
H: Dumping Clearance (45 °) mm (in) 3165 (125) 3100 (122)
I: Dumping Reach (45 °) mm (in) 1445 (57) 1510 (59)
Travel Speed Forward/Reverse km/h (mph) 36.4/36.4 (22.6/22.6) 36.4/36.4 (22.6/22.6)
Transmission Speeds (F/R) - 4/4 4/4
Articulation Angle (Left/Right) deg ( ° ) 37 37
Tire Size - 26.5-25-20PR (Bias) 26.5-25-20PR (Bias)
fNOTE:  BOC (Bolt-On Cutting Edge)
 These specifications are subject to change without notice.
90Z7-FK-GSC

T1-1-3
SECTION 1 GENERAL
Weight of Main Components
Item Approx. Weight
(kg)
Approx. Weight
(lb)
Remarks
Unit Name Part Name
Chassis
Front chassis
1940 (90Z7)
2055 (92Z7)
4280 (90Z7)
4530 (92Z7)
Rear chassis
1890 (90Z7)
1970 (92Z7)
4170 (90Z7)
4345 (92Z7)
Floor board
290 (90Z7)
310 (92Z7)
640 (90Z7)
685 (92Z7)
Engine room assy 310 685
Rear grill assy 80 180 Radiator guard + wind shield
Side cover (main) 40 x 2 (RH, LH) 90 x 2 (RH, LH)
Roof 40 90
Deck 40 (RH), 35 (LH) 90 (RH), 80 (LH) With handrails. (See D&R S/M W3-4-2-9.)
Fender 20 x 2 45 x 2
Belly guard
120 (Front)
30 (Middle)
90 (Rear)
260 (Front)
60 (Middle)
200 (Rear)
Option
Hydraulic tank 165 365
Fuel tank 325 720
Bucket (GSC)
1510 (90Z7)
1610 (92Z7)
3335 (90Z7)
3545 (92Z7)
The weight differs depending on the
bucket type.
Lift Arm (Boom)
1740 (90Z7)
1900 (92Z7)
3840 (90Z7)
4190 (92Z7)
Z-Lever (Bell Crank)
425 (90Z7)
490 (92Z7)
940 (90Z7)
1080 (92Z7)
Bucket Link
96 (90Z7)
102 (92Z7)
210 (90Z7)
225 (92Z7)
Counter weight
720 x 2 (90Z7)
1475 x 2 (92Z7)
1585 x 2 (90Z7)
3250 x 2 (92Z7)
ROPS Cab mount
570 (90Z7)
675 (92Z7)
1260 (90Z7)
1490 (92Z7)
Battery box 95 210
Battery 45 x 2 100 x 2
Tire 670 x 4 1480 x 4 26.5-25-20PR (L3) with wheel rim

T1-1-4
SECTION 1 GENERAL
Item Approx. Weight
(kg)
Approx. Weight
(lb)
Remarks
Unit Name Part Name
Power line
Engine 1260 2780
Transmission assy 1035 2285 Drive unit (See D&R S/M W4-2.)
Radiator mount 185 410 Radiator + Torque converter oil cooler
Cooling unit mount 50 110 Hydraulic oil cooler + Air cooler
Second propeller shaft 70 155
Third propeller shaft 23 50
Front axle assy
1320 (90Z7)
1580 (92Z7)
2910 (90Z7)
3485 (92Z7)
Excluding tires and oil
(See D&R S/M W4-3.)
Rear axle assy
1510 (90Z7)
1780 (92Z7)
3330 (90Z7)
3925 (92Z7)
Excluding tires and oil, Including axle
supports (See D&R S/M W4-3.)
Differential assy
110 (TPD assy)
112 (LSD assy)
80 (TPD assy)
83 (LSD assy)
See D&R S/M W4-3.
Fan assy 65 145 Excluding fan motor
Air cleaner 15 35
Exhaust filter assy 70 155 Engine accessory, DPF (50 kg, 110 lb)
Hydraulic
system
Multiple control valve 85 190
Loading Pilot valve 10 20
Steering valve 22 50
Steering pilot valve 5.5 12 OrbitrolTM
Main Pump 90 195
Accessory Pump 7.5 16.5
Fan motor 10 20
Fan control valve 11 25
Unloader valve 13 30 Brake charge valve
Combination valve assy 12.5 27.5
Brake valve assy 12 26.5
Brake accumulator 18 x 2 40 x 2
Lift arm cylinder 185 x 2 410 x 2 Excluding oil
Bucket cylinder 270 595 Excluding oil
Steering cylinder 40 x 2 90 x 2 Excluding oil
Ride control valve 13 30 Option
Ride control accumulator 45 100 Option
Accumulator bracket 55 125 Option
fNOTE: The weights are for reference and not the exact values.
IMPORTANT: When handling each component, be careful and prepare tools of enough capacity considering
additional weight.

T1-2-1
SECTION 1 GENERAL
Main Component (90Z7)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Front Combination Light
(Headlight, Turn Signal Light,
Clearance Light, Hazard Light)
5- Front Work Light
6- Rear Work Light
7- Rear Combination Light (Turn
Signal Light, Hazard Light,
Tail Light, Brake Light, Backup
Light)
8- Lift Arm (Boom)
9- Lift Arm (Boom) Cylinder
10- Bucket Link
90TNED-01-02-16
90TNED-01-02-17
[ Overview ]

T1-2-2
SECTION 1 GENERAL
1- Fan Motor
2- Radiator
3- Inter Charge Air Cooler
4- Coolant Level and Surge Tank
5- Exhaust Filter/Muffler
6- Air Cleaner
7- Service Brake Accumulator
8- Brake Charge (Unloader) Valve
9- Manifold Valve
10- Brake Valve
11- Steering Pilot Valve (Orbitrol)
12- Pilot Valve
13- Steering Valve
14- Loading Control Valve
15- Stop Valve
16- Flow Regulator Valve
17- Engine Oil Filter
18- T/M Oil Filter
19- Hydraulic Tank
20- Engine
21- Fuel Filter
22- Torque Converter Cooler
23- Hydraulic Oil Cooler
24- Steering Accumulator
25- Reducing Valve
26- Solenoid Valve (for DPF
Regeneration)
27- Fan Control Valve
28- Ride Control Accumulator
(Option)
29- Ride Control Valve (Option)
30- Parking Brake Accumulator
90TNED-01-02-32

T1-2-3
SECTION 1 GENERAL
1- Front Axle
2- Second (Front) Propeller Shaft
3- Steering Cylinder
4- Hydraulic Pump
5- Transmission
6- Rear Axle
7- Third (Rear) Propeller Shaft
8- Pressure Sensor (Brake
Secondary Pressure) (for
declutch)
9- Fuel Tank
10- Fuel Pre-Filter
90TNED-01-02-27

T1-2-4
SECTION 1 GENERAL
Main Component (Overview)
1- Bucket
2- Bell Crank (Lever)
3- Bucket Cylinder
4- Front Combination Light
(Headlight, Turn Signal Light,
Clearance Light, Hazard Light)
5- Front Work Light
6- Rear Work Light
7- Rear Combination Light (Turn
Signal Light, Hazard Light,
Tail Light, Brake Light, Backup
Light)
8- Lift Arm (Boom)
9- Lift Arm (Boom) Cylinder
10- Bucket Link
92Z7-01-02-01
92Z7-01-02-02
[ 92Z7 ]

T1-2-5
SECTION 1 GENERAL
1- Fan Motor
2- Radiator
3- Inter Charge Air Cooler
4- Coolant Level and Surge Tank
5- Exhaust Filter/Muffler
6- Air Cleaner
7- Service Brake Accumulator
8- Brake Charge (Unloader) Valve
9- Manifold Valve
10- Brake Valve
11- Steering Pilot Valve (Orbitrol)
12- Pilot Valve
13- Steering Valve
14- Loading Control Valve
15- Stop Valve
16- Flow Regulator Valve
17- Engine Oil Filter
18- T/M Oil Filter
19- Hydraulic Tank
20- Engine
21- Fuel Filter
22- Torque Converter Cooler
23- Hydraulic Oil Cooler
24- Steering Accumulator
25- Reducing Valve
26- Solenoid Valve (for DPF
Regeneration)
27- Fan Control Valve
28- Ride Control Accumulator
(Option)
29- Ride Control Valve (Option)
30- Parking Brake Accumulator
92Z7-01-02-06

T1-2-6
SECTION 1 GENERAL
1- Front Axle
2- Second (Front) Propeller Shaft
3- Steering Cylinder
4- Hydraulic Pump
5- Transmission
6- Rear Axle
7- Third (Rear) Propeller Shaft
8- Pressure Sensor (Brake
Secondary Pressure) (for
declutch)
9- Fuel Tank
10- Fuel Pre-Filter
92Z7-01-02-04

T1-2-7
SECTION 1 GENERAL
Electric Component Layout (Overview)
1- Bucket Proximity Switch
2- Lift Arm Angle Sensor
3- ECM (Engine Control Module)
4- Components Related with Cab
(Refer to T1-2-8)
5- Components Related with
Hydraulic Tank (Refer to T1-
2-14)
Engine (Refer to T1-2-16)
7- Backup Alarm
8- Battery
9- Components Related with Fuel
Tank (Refer to T1-2-15)
Hydraulic Pump (Refer to
T1-2-18)
11- Secondary Steering Pump
(Option)
92Z7-01-02-05
90TNED-01-02-28
[ 90Z7 ]
[ 92Z7 ]

T1-2-8
SECTION 1 GENERAL
Electrical System (Cab)
1- Radio
2- Upper Switch Panel (Option)
3- Speaker
4- Rear Wiper Motor
5- Components in Right Console
(Refer to T1-2-10)
Controllers and Relays (Refer
to T1-2-9)
7- Outside Temperature Sensor
8- Brake Lamp Switch
9- Front Wiper Motor
Monitor and Switches (Refer
to T1-2-11)
90TNED-01-02-29 90Z7-01-02-01
7

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T1-2-9
SECTION 1 GENERAL
Controller and Relays
1- Monitor Controller
2- Flasher Relay
3- Air Conditioner Controller
4- MC (Main Controller)
5- Main Relay 1
6- Main Relay 2
7- Head Light Relay (Left)
8- Head Light Relay (Right)
9- High-Beam Relay
10- Bucket Leveler Relay
11- Back Lamp and Alarm Relay
12- Work Light Relay (Front)
13- Work Light Relay (Rear)
14- Right Turn Signal Light Relay
15- Horn Relay
16- Starter Cut Relay
17- Parking Brake Relay 1
18- Parking Brake Relay 2
19- Pilot Shut-Off Relay
20- Brake Light Relay
21- Load Dump Relay
22- Neutral Relay
23- Left Turn Signal Light Relay
24- Front Washer Relay
25- Rear Wiper Relay
26- Rear Washer Relay
27- Engine Actuator Relay
28- Engine ECM Main Relay
29- Exhaust Filter Relay 1
30- Exhaust Filter Relay 2
31- Work Light Relay (Front)
(Option)
32- Work Light Relay (Rear)
(Option)
33- Fuse Box
34- MPDr. Connector
35- Secondary Steering Relay
(Option)
92TNED-01-02-30

T1-2-10
SECTION 1 GENERAL
Right Console
Fingertip Control Type
Multi-Function Joystick Type (Option)
1- Auxiliary Control Lever
(Option)
2- Bucket Control Lever
3- Lift Arm Control Lever
4- Forward/Reverse Switch
5- Control Lever Lock Switch
6- Declutch Position Switch
7- Travel Mode Selector Switch
8- Power Mode Switch
9- Forward/Reverse Selector
Switch
10- Fan Reverse Rotation Switch
11- Hydraulic Coupler Switch
(Option)
12- Auxiliary
13- Secondary Steering Operation
Check Switch (Option)
14- Exhaust Filter Switch
15- Auxiliary
16- Auxiliary
17- Ride Control Switch (Option)
18- Hold Switch
19- Right Console Slide Lever
20- DSS (Down Shift Switch)
21- Horn Switch
22- Quick Power Switch
23- Forward/Reverse Selector
Switch
24- Forward/Reverse Switch
25- Multi-Function Joystick Lever
26- Hold Switch (Under the Lever)
27- Horn Switch (Under the Lever)
12
11
10
9
8
7
6
5
4
3
2
1
19
18
22
27
26
21
20
17
16
15
14
13
12
11
10
23
8
7
6
5
19
24
25
22 20 1
17
16
15
14
13
MNEC-01-041
MNEC-01-042
MNEC-01-043
MNEC-01-044

T1-2-11
SECTION 1 GENERAL
Monitor and Switches
1- Front/Rear Wiper Switch
2- Hazard Switch
3- Work Light Switch
4- Parking Brake Switch
5- Forward/Reverse Lever/Shift
Switch
6- Monitor Panel (Refer to T1-
2-12)
7- Turn Signal Lever/Light
Switch/High-Low Beam Switch
8- Multi-Function Monitor/Air
Conditioner Switch Panel
9- Key Switch
5 6 7 8 9
4
3
2
1
90TNED-01-02-29a
MNEC-01-038
MNEC-01-037

Kawasaki 90 z7 wheel loader service repair manual

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Kawasaki 90 z7 wheel loader service repair manual